Laser detection device and method for defects in aluminum alloy die castings of production lines

By designing an automatic clamping and flipping laser inspection device, the problem of low inspection efficiency of aluminum alloy die castings was solved, realizing efficient double-sided inspection on the production line and improving inspection efficiency and accuracy.

CN122409686APending Publication Date: 2026-07-17

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Filing Date
2026-05-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies have low efficiency in detecting surface defects in aluminum alloy die castings, making them unsuitable for large-scale, automated production lines. Furthermore, the need for manual flipping during the inspection process reduces the accuracy of the tests.

Method used

Design a laser inspection device for defects in aluminum alloy die castings on a production line. The device utilizes pneumatic connecting components and clamping plates to achieve automatic clamping. Combined with a rotary drive component and an automatic reversing component, it enables automatic flipping and double-sided inspection of aluminum alloy die castings. High-efficiency inspection is achieved through a laser probe.

Benefits of technology

It enables efficient double-sided inspection of aluminum alloy die castings without leaving the production line, improving inspection efficiency and accuracy, adapting to different specifications of aluminum alloy die castings, and reducing manual operation time.

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Abstract

本发明提供了一种生产线铝合金压铸件缺陷的激光检测装置及方法,属于激光检测领域;包括主管和激光探头,所述主管中心处固定连接有两个激光探头,且主管上对称活动连接有两个活动管,所述活动管之间设置有距离调节组件,且活动管上均活动连接有圆环板,所述圆环板上设置有旋转驱动组件;本发明通过插管与导管的对接,可以利用气体推动活塞在固定管内运动,从而使得活动杆带动夹板对铝合金压铸件进行夹紧,然后通过旋转电机的驱动,可以实现两侧圆环板的转动,将铝合金压铸件从生产线上抬起,并转换位置,实现在不脱离生产线基础上对铝合金压铸件的自动化操作,从而提高对铝合金压铸件表面缺陷检测的效率。
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