A high coincidence degree harmonic reducer tooth surface design method

By constructing a high overlap ratio harmonic reducer tooth surface in harmonic gear transmission, the influence of flexspline cup deformation on motion law is solved, thereby improving the transmission accuracy and service life of harmonic gears.

CN122413604APending Publication Date: 2026-07-17TAIYUAN UNIVERSITY OF TECHNOLOGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
TAIYUAN UNIVERSITY OF TECHNOLOGY
Filing Date
2026-04-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies in harmonic gear transmissions fail to effectively consider the impact of flexible gear cup spatial deformation on motion patterns, resulting in tooth surface design that is difficult to conform to actual motion patterns, thus affecting transmission accuracy and lifespan.

Method used

By establishing the meshing line, coordinate transformation matrix, and conjugate curve, the tooth surface of the flexure is constructed. Taking into account the deformation of the flexure cup, a high overlap ratio harmonic reducer tooth surface is generated, which reduces the inter-tooth contact stress and improves the transmission accuracy and service life.

Benefits of technology

The harmonic gear tooth surface design achieves higher overlap and lower contact stress, significantly improving the transmission accuracy and service life of harmonic gears.

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Abstract

本发明涉及一种高重合度谐波减速器齿面设计方法,包括:获取齿轮基本数据,用于确定刚轮渐开线直齿齿面,将谐波齿轮啮合线分布在刚轮渐开线直齿齿面上,获得刚轮接触迹线;建立谐波齿轮传动空间坐标系和辅助坐标系,并确定二者之间的坐标变换矩阵;通过啮合模型计算刚轮接触迹线,并基于坐标变换矩阵生成与刚轮接触迹线共轭的共轭曲线,将共轭曲线还原至撑胀变形前的共轭曲线;在撑胀变形前的共轭曲线中每点的法平面上,构建目标曲线作为截面齿廓,并在该点的主法矢方向与接触点处还原,当还原后的目标曲线沿着撑胀变形前的共轭曲线连续变化时,形成连续曲面;利用连续曲面,获得柔轮齿面,用于结合给定刚轮齿面组成高重合度谐波减速器齿面。
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