A hyperbolic aluminum veneer surface flaw detection method based on machine vision

By extracting the aluminum panel region using adaptive gamma transform and U-Net model, and combining median filtering and threshold segmentation, the problem of low contrast in the detection of contaminants on the surface of hyperbolic aluminum panels was solved, achieving higher detection accuracy and stability.

CN122415545APending Publication Date: 2026-07-17GUANGDONG YINGJIWEI ALUMINUM BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
GUANGDONG YINGJIWEI ALUMINUM BUILDING MATERIALS CO LTD
Filing Date
2026-04-24
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the detection of contaminants on the surface of hyperbolic aluminum panels, existing technologies suffer from low image contrast due to the similarity between the gray values ​​of contaminants and the background, which affects the accuracy of detection. Furthermore, the gamma transform cannot meet the contrast requirements of different areas, resulting in inaccurate detection.

Method used

An adaptive gamma transform method is adopted. By calculating the color feature factor and suspected contamination factor of each pixel, the gamma value is adjusted to enhance the contrast of the contaminant area. The aluminum single board area is extracted by the U-Net semantic segmentation model and median filtering is performed for noise reduction. The contaminant is detected by combining threshold segmentation.

Benefits of technology

It improves the accuracy and stability of pollutant detection, significantly enhances the contrast of pollutant areas, and makes the detection results clearer and more reliable.

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Abstract

本发明涉及双曲铝单板检测领域,尤其涉及一种基于机器视觉的双曲铝单板表面瑕疵检测方法,方法包括:获取双曲铝单板图像,将双曲铝单板图像转换为灰度图;对灰度图中的像素点,计算伽马变换中的自适应伽马值,利用伽马变换对像素点进行增强得到增强像素点,对增强像素点进行阈值分割得到污染物像素点;响应于污染物像素点的数量占比大于阈值,发出预警信号;通过计算得到每个像素点的疑似污染程度,并根据疑似污染程度对伽马值进行自适应调整得到自适应伽马值,从而更精确地增强污染物区域像素点与背景的对比度,使得污染物区域更加显著,提高了检测结果的准确性。
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