A method and system for detecting hidden cracks at the splicing position of a photovoltaic module based on machine vision

By constructing a feature enhancement network at the splicing point and a frequency-spatial dual-branch feature extraction method, the problem of low differentiation between weak features and noise in the detection of microcracks at the splicing point of photovoltaic modules is solved, and efficient and accurate microcrack identification is achieved.

CN122415569APending Publication Date: 2026-07-17WUXI INSTITUTE OF TECHNOLOGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WUXI INSTITUTE OF TECHNOLOGY
Filing Date
2026-05-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies struggle to effectively distinguish between subtle microcrack features and background noise in the detection of microcracks at photovoltaic module splicing points, resulting in poor detection accuracy and a high false positive rate.

Method used

A machine vision-based method for detecting microcracks at the splicing points of photovoltaic modules is adopted. By constructing a feature enhancement network at the splicing points, the splicing point features are extracted using an edge attention mechanism and adaptive mask constraints. Combined with a weak feature differentiation gain mechanism and frequency-spatial dual-branch feature extraction, the method achieves differentiated processing of microcracks and noise, and identifies microcracks through adaptive segmentation threshold.

Benefits of technology

It improves the accuracy and reliability of detecting microcracks at the splicing points of photovoltaic modules, reduces the false positive and false negative rates, and enhances the efficiency and accuracy of feature extraction.

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Abstract

本发明公开了一种基于机器视觉的光伏组件拼接处隐裂检测方法及系统,包括:A1:采集光伏组件电致发光原始图像并进行去噪、分辨率统一以及线性归一化;A2:构建拼接处特征增强网络,提取图像基础特征、掩码约束后的拼接处特征;A3:基于微弱特征差异化增益机制,计算动态差异化增益系数,再提取强化后的图像基础特征;A4:生成频域噪声掩码、空域纹理增强掩码,再分别提取频域分支特征、空域分支特征;A5:构建特征分离网络进行特征解耦,得到分离后的隐裂特征;A6:根据分离后的隐裂特征,计算光伏组件隐裂识别结果图像。本发明可解决传统方法对组件拼接处的结构叠加特性考虑不足,导致的隐裂信号微弱、隐裂检测精度欠佳的问题。
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