Modular waterproof new energy vehicle wire harness and processing device

By using a modular waterproof new energy vehicle wiring harness design and processing device, and by combining fixing tape, flow deflector and waterproof tape, the problem of reduced waterproof performance of electric vehicle wiring harnesses during use has been solved, achieving higher waterproof effect and processing convenience.

CN122417536APending Publication Date: 2026-07-17CHANGZHOU IBERG ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHANGZHOU IBERG ELECTRIC CO LTD
Filing Date
2026-01-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing electric vehicle wiring harnesses are prone to aging and loosening during vehicle use, leading to a decrease in waterproof performance and affecting the waterproof safety of the wiring harness connectors. In particular, when the vehicle is bumpy, the wiring harness binding structure loosens, increasing the probability of moisture flowing along the wiring harness.

Method used

The modular waterproof wiring harness design for new energy vehicles is adopted. The wires are bundled by fixing tape, and the outer side is wrapped with a flow barrier and waterproof tape. The flow barrier is equipped with a hydrophobic layer. Combined with the bracket, wire positioning component and wrapping ring of the processing device, the wires are positioned and the tape is automatically wrapped, thus improving the waterproof performance.

Benefits of technology

It improves the waterproof performance of the wire harness, reduces the probability of external moisture penetration, enhances the waterproof stability of the wire harness during bumpy processes, and improves the convenience and quality of wire harness processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种模块化防水新能源车线束及加工装置,涉及绝缘线缆加工技术领域,其中,模块化防水新能源车线束包括若干导线和连接在导线端部的接头,还包括:固定胶带,螺旋缠绕于所有导线外侧,并将所有导线收束锁紧;阻流罩,位于导线靠近接头的端部,并且套设于固定胶带内侧,阻流罩的外径沿导线指向接头的方向逐渐增加,且阻流罩的最大直径大于接头的外径,阻流罩外表面涂覆有疏水层;防水胶带,螺旋缠绕于固定胶带外侧,并与固定胶带反向设置,阻流罩背离接头的一端处于防水胶带与固定胶带之间。本申请具有提高线束防水性能的效果。
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