A new energy motor insulation material calender

Abstract

The utility model relates to calender technical field, concretely is a kind of new energy motor insulation material calender, including calender main body, the inside rotation of calender main body is connected with the array distribution conveying roller, conveying belt is sleeved on conveying roller, the upside of calender main body is respectively fixedly connected with four vertical recessed plate, the inside of four vertical recessed plate is slidably connected with T type slide, fixedly connected with U-shaped support between four T type slides, the inside rotation of U-shaped support is connected with calender roller;The upside of U-shaped support is fixedly connected with rack, the utility model drives rack and pinion mechanism by first servo motor, accurately controls the lifting of calender roller, so that it can be flexibly adjusted height according to different processing needs, it is applicable to different thickness new energy motor insulation material, then the guiding design of T type slide and vertical recessed plate ensures that calender roller moves smoothly, improves the stability and applicability of calendering process.

Description

Technical Field

[0001] This utility model relates to the field of calendering technology, specifically a calendering machine for insulating materials of new energy motors. Background Technology

[0002] A calender is a mechanical device that applies high pressure and shear force to materials through rollers, causing them to be stretched into a specific thickness or shape. It is widely used in industries such as rubber, plastics, and metal processing. In order to process insulation materials for new energy motors, a calender is required.

[0003] In actual use, because the height of the calender rolls in the calender is fixed, the calender rolls can only calender new energy motor insulation materials of the same thickness. This makes it impossible for the calender to freely adjust its height to adapt to the processing of new energy motor insulation materials of different thicknesses, thus affecting the applicability of the calender. Utility Model Content

[0004] The purpose of this utility model is to provide a calendering machine for insulating materials of new energy motors to solve the problems mentioned in the background art.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A calender for insulating materials of new energy motors includes a calender body. An array of conveyor rollers is rotatably connected inside the calender body, and a conveyor belt is fitted onto each conveyor roller. Four vertical concave plates are fixedly connected to the upper side of the calender body, and T-shaped sliding plates are slidably connected inside each of the four vertical concave plates. A U-shaped frame is fixedly connected between the four T-shaped sliding plates, and a calender roller is rotatably connected inside the U-shaped frame. A rack is fixedly connected to the upper side of the U-shaped frame. An L-shaped support plate is fixedly connected to the upper side of the calender body. A rotating shaft is rotatably connected to one side of the L-shaped support plate, and a gear is fixedly connected to one side of the rotating shaft. The gear and rack mesh with each other. A first servo motor is fixedly connected to the other side of the L-shaped support plate, and the output shaft of the first servo motor is fastened to the rotating shaft.

[0007] Preferably, four symmetrically arranged L-shaped plates are fixedly connected to the upper side of the calender body. A rotating rod is rotatably connected to one side of each of the four L-shaped plates. A baffle is fixedly connected to one side of each of the four rotating rods. The other side of the rotating rod passes through the L-shaped plate and extends to the other side of the L-shaped plate. A round seat is fixedly connected to the other side of each of the four rotating rods.

[0008] Preferably, the outer surfaces of the four round seats are provided with an array of internal thread grooves, and the other side of the four L-shaped plates is fixedly connected to a connecting plate. One side of the connecting plate is threaded with a second bolt that matches the internal thread groove, and one side of the second bolt passes through the connecting plate and extends to the other side of the connecting plate.

[0009] Preferably, a fixing plate is fixedly connected to one end of the U-shaped frame, a first bolt is threadedly connected to one side of the fixing plate, one side of the first bolt passes through the fixing plate and extends to the other side of the fixing plate, a mounting block is fixedly connected to one side of the first bolt, a scraper is fixedly connected to one side of the mounting block, and two parallel guide rods are fixedly connected to the other side of the mounting block, with the outer surface of the guide rods slidingly placed inside the fixing plate.

[0010] Preferably, a second servo motor is fixedly connected to one side of the U-shaped frame, and the output shaft of the second servo motor is fastened to the calendering roller. The calendering roller is located in the middle of the conveyor belt, and two auxiliary rollers are symmetrically arranged inside the calender body.

[0011] Preferably, a third servo motor is fixedly connected to one side of the calender body, the output shaft of the third servo motor is fastened to the conveyor roller, and four self-locking casters are fixedly connected to the lower side of the calender body.

[0012] The beneficial effects of this utility model are:

[0013] 1. This utility model uses a first servo motor to drive a gear and rack mechanism to precisely control the lifting and lowering of the calendering roller, so that its height can be flexibly adjusted according to different processing requirements. It is suitable for insulation materials of different thicknesses for new energy motors. Subsequently, the guiding design of the T-shaped slide plate and the vertical concave plate ensures that the calendering roller moves smoothly, improving the stability and applicability of the calendering process.

[0014] 2. This utility model uses adjustable baffles to limit and guide the raw materials, prevent deviation and optimize the shaping effect, and ensure the regularity of material conveying and calendering. At the same time, the scraper mechanism is in contact with the calendering roller to remove surface impurities and avoid contamination that affects the uniformity of calendering, thereby improving the forming accuracy and surface quality of the insulating material. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a utility model Figure 1 Schematic diagram of the installation of the rack and pinion;

[0018] Figure 3 This is a utility model Figure 2 A schematic diagram of the structure of the mounting block and scraper;

[0019] Figure 4 This is a utility model Figure 1 Installation diagram of the central vertical concave plate and T-shaped sliding plate;

[0020] Figure 5 This is a utility model Figure 4 Schematic diagram of the structure of the transfer rod and baffle;

[0021] Figure 6 This is a utility model Figure 1 Schematic diagram of the installation of the main body and auxiliary rollers of the intermediate calender;

[0022] The attached figures are labeled as follows:

[0023] 1. Calender body; 2. Conveyor roller; 3. Conveyor belt; 4. Vertical concave plate; 5. T-shaped slide plate; 6. U-shaped frame; 7. Calender roller; 8. Rack; 9. L-shaped support plate; 10. Rotary shaft; 11. Gear; 12. First servo motor; 13. Second servo motor; 14. Third servo motor; 15. Self-locking caster wheel; 16. Fixing plate; 17. First bolt; 18. Mounting block; 19. Scraper; 20. Guide rod; 21. Auxiliary roller; 22. L-shaped plate; 23. Rotary rod; 24. Baffle; 25. Round seat; 26. Internal threaded groove; 27. Connecting plate; 28. Second bolt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 6 As shown, a calender for insulating materials of new energy motors includes a calender body 1. An array of conveyor rollers 2 are rotatably connected inside the calender body 1. A conveyor belt 3 is sleeved on the conveyor rollers 2. Four vertical concave plates 4 are fixedly connected to the upper side of the calender body 1. T-shaped slide plates 5 are slidably connected inside the four vertical concave plates 4. A U-shaped frame 6 is fixedly connected between the four T-shaped slide plates 5. Calendering rollers 7 are rotatably connected inside the U-shaped frame 6.

[0026] A rack 8 is fixedly connected to the upper side of the U-shaped frame 6, and an L-shaped support plate 9 is fixedly connected to the upper side of the calender body 1. A rotating shaft 10 is rotatably connected to one side of the L-shaped support plate 9, and a gear 11 is fixedly connected to one side of the rotating shaft 10. The gear 11 and the rack 8 mesh with each other. A first servo motor 12 is fixedly connected to the other side of the L-shaped support plate 9, and the output shaft of the first servo motor 12 is fastened to the rotating shaft 10.

[0027] Four symmetrically arranged L-shaped plates 22 are fixedly connected to the upper side of the main body 1 of the calender. A rotating rod 23 is rotatably connected to one side of each of the four L-shaped plates 22. A baffle 24 is fixedly connected to one side of each of the four rotating rods 23. The other side of the rotating rod 23 passes through the L-shaped plate 22 and extends to the other side of the L-shaped plate 22. A round seat 25 is fixedly connected to the other side of each of the four rotating rods 23.

[0028] The outer surfaces of the four round seats 25 are provided with an array of internal thread grooves 26. The other side of the four L-shaped plates 22 is fixedly connected to a connecting plate 27. One side of the connecting plate 27 is threadedly connected to a second bolt 28 that is compatible with the internal thread groove 26. One side of the second bolt 28 passes through the connecting plate 27 and extends to the other side of the connecting plate 27.

[0029] A fixing plate 16 is fixedly connected to one end of the U-shaped frame 6. A first bolt 17 is threadedly connected to one side of the fixing plate 16. One side of the first bolt 17 passes through the fixing plate 16 and extends to the other side of the fixing plate 16. A mounting block 18 is fixedly connected to one side of the first bolt 17. A scraper 19 is fixedly connected to one side of the mounting block 18. Two parallel guide rods 20 are fixedly connected to the other side of the mounting block 18. The outer surface of the guide rods 20 slides inside the fixing plate 16. The guide rods 20 can limit and guide the movement trajectory of the scraper 19, allowing the scraper 19 to move back and forth smoothly for cleaning the calendering roll 7. As the calendering roll 7 rotates continuously, the scraper 19 will continuously contact the surface of the calendering roll 7, scraping off the impurities attached to the calendering roll 7. By scraping off impurities in a timely manner by the scraper 19, the calendering effect of the calendering roll 7 can be further improved, avoiding the adverse effects of impurities on the calendering operation and ensuring the quality of the produced products.

[0030] A second servo motor 13 is fixedly connected to one side of the U-shaped frame 6. The output shaft of the second servo motor 13 is fastened to the calendering roller 7. The calendering roller 7 is located in the middle of the conveyor belt 3. Two auxiliary rollers 21 are symmetrically arranged inside the calender body 1. The auxiliary rollers 21 and the conveyor roller 2 therein can support the conveyor belt 3, so that the calendering roller 7 can smoothly calender the raw materials for processing the insulation materials of new energy motors.

[0031] A third servo motor 14 is fixedly connected to one side of the calender body 1. The output shaft of the third servo motor 14 is fastened to the conveyor roller 2. Four self-locking casters 15 are fixedly connected to the lower side of the calender body 1. The self-locking casters 15 can be used to move the calender body 1 at will, moving the calender body 1 to a designated location. At the same time, the self-locking casters 15 can also self-lock and fix, ensuring the stability of the calender.

[0032] The working principle of the new energy motor insulation material calendering machine provided by this utility model is as follows:

[0033] By activating the first servo motor 12, the output shaft of the first servo motor 12 drives the gear 11 at the rotating shaft 10 to rotate. This causes the gear 11 to move the meshing rack 8 downwards, thus moving the calendering roller 7 downwards and shortening the distance between it and the conveyor belt 3. When the output shaft of the first servo motor 12 rotates in the opposite direction, the gear 11 drives the meshing rack 8 upwards, allowing the calendering roller 7 to move away from the conveyor belt 3. This allows the height of the calendering roller 7 to be freely adjusted to adapt to processing new energy motor insulation materials of different thicknesses, improving the applicability of the calendering machine for new energy motor insulation materials. Simultaneously, the four T-shaped sliding plates 5 can... The calender roll 7 is moved and adjusted within the four vertical concave plates 4 to guide and limit its movement, allowing the calender roll 7 to adjust its height smoothly and ensuring stability during adjustment. Then, the third servo motor 14 is started, and its output shaft drives the conveyor roll 2 to rotate. The conveyor belt 3 on the conveyor roll 2 can then transport the raw material to the calender roll 7. Subsequently, the second servo motor 13 is started, and its output shaft drives the calender roll 7 to rotate. The calender roll 7 can then perform calendering operations on the raw material, ultimately forming the required thickness of the new energy motor insulation material.

[0034] First, rotate the two baffles 24 to make them tilted and symmetrical. Then, tighten the second bolts 28 in sequence to fix them into the internal thread grooves 26 of the round seat 25, thus locking the four baffles 24. At this time, the raw material can move along the direction of the baffles 24, allowing it to be concentrated and fed to the calendering roller 7, preventing it from detaching from the calendering roller 7 and the conveyor belt 3. Then, keep the other two baffles 24 parallel. This way, the baffles 24 can limit the conveying direction of the raw material and shape the calendered raw material, keeping the new energy motor insulation material in a regular state. Next, rotate the first bolt 17, which can drive the scraper 19 at the mounting block 18 to adhere to the calendering roller 7. As the calendering roller 7 rotates, it scrapes off impurities from the roller 7 for cleaning when not in use. This helps improve the subsequent calendering effect of the calendering roller 7, prevents impurities from affecting the contact between the calendering roller 7 and the raw material, and ensures the uniformity of the new energy motor insulation material during calendering.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A calendering machine for insulating materials of new energy motors, comprising a calendering machine body (1), characterized in that, The calender body (1) is rotatably connected to an array of conveyor rollers (2), and a conveyor belt (3) is sleeved on the conveyor rollers (2). Four vertical concave plates (4) are fixedly connected to the upper side of the calender body (1). T-shaped slide plates (5) are slidably connected inside the four vertical concave plates (4). U-shaped frames (6) are fixedly connected between the four T-shaped slide plates (5). Calendering rollers (7) are rotatably connected inside the U-shaped frames (6). A rack (8) is fixedly connected to the upper side of the U-shaped frame (6), and an L-shaped support plate (9) is fixedly connected to the upper side of the calender body (1). A rotating shaft (10) is rotatably connected to one side of the L-shaped support plate (9), and a gear (11) is fixedly connected to one side of the rotating shaft (10). The gear (11) and the rack (8) mesh with each other. A first servo motor (12) is fixedly connected to the other side of the L-shaped support plate (9), and the output shaft of the first servo motor (12) is fastened to the rotating shaft (10).

2. The new energy motor insulation material calender according to claim 1, characterized in that, Four symmetrically arranged L-shaped plates (22) are fixedly connected to the upper side of the main body (1) of the calender. A rotating rod (23) is rotatably connected to one side of each of the four L-shaped plates (22). A baffle (24) is fixedly connected to one side of each of the four rotating rods (23). The other side of the rotating rod (23) passes through the L-shaped plate (22) and extends to the other side of the L-shaped plate (22). A round seat (25) is fixedly connected to the other side of each of the four rotating rods (23).

3. The new energy motor insulation material calender according to claim 2, characterized in that, The outer surfaces of the four circular seats (25) are provided with an array of internal thread grooves (26). The other side of the four L-shaped plates (22) is fixedly connected to a connecting plate (27). One side of the connecting plate (27) is threadedly connected to a second bolt (28) that is compatible with the internal thread groove (26). One side of the second bolt (28) passes through the connecting plate (27) and extends to the other side of the connecting plate (27).

4. The new energy motor insulation material calender according to claim 1, characterized in that, One end of the U-shaped frame (6) is fixedly connected to a fixing plate (16). A first bolt (17) is threadedly connected to one side of the fixing plate (16). One side of the first bolt (17) passes through the fixing plate (16) and extends to the other side of the fixing plate (16). An installation block (18) is fixedly connected to one side of the first bolt (17). A scraper (19) is fixedly connected to one side of the installation block (18). Two parallel guide rods (20) are fixedly connected to the other side of the installation block (18). The outer surface of the guide rods (20) slides inside the fixing plate (16).

5. The new energy motor insulation material calender according to claim 1, characterized in that, A second servo motor (13) is fixedly connected to one side of the U-shaped frame (6). The output shaft of the second servo motor (13) is fastened to the calendering roller (7). The calendering roller (7) is located in the middle of the conveyor belt (3). Two auxiliary rollers (21) are symmetrically arranged inside the calender body (1).

6. The new energy motor insulation material calender according to claim 1, characterized in that, A third servo motor (14) is fixedly connected to one side of the calender body (1). The output shaft of the third servo motor (14) is fastened to the conveyor roller (2). Four self-locking casters (15) are fixedly connected to the lower side of the calender body (1).

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