A double-stator single-rotor axial flux motor structure

By adopting a dual-stator single-rotor axial flux motor structure, using flat wire windings and a slotted rotor support design, combined with carbon fiber fixing and air gap adjustment, the problems of large axial dimensions and low efficiency of circular radial motors in the field of robotics are solved, achieving high-efficiency and stable motor performance.

CN122419142APending Publication Date: 2026-07-17ZHEJIANG XINGHAN POWER TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHEJIANG XINGHAN POWER TECHNOLOGY CO LTD
Filing Date
2026-04-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing circular radial flux motors suffer from problems such as large axial dimensions, low power density, low efficiency, and high power consumption in the field of robotics, making it difficult to meet the high-power operation requirements of large welding robots and heavy-duty palletizing robots.

Method used

A dual-stator single-rotor axial flux motor structure is designed, which adopts the flat wire winding α winding method, rotor bracket slotting and potting combined with carbon fiber fixation, and controls the air gap uniformity by adjusting the shims. The stator and rotor layout is optimized to reduce eddy current loss and leakage flux, and improve the slot fill factor.

Benefits of technology

It achieves a significant reduction in motor axial dimension, an increase in power density, a 10%-15% increase in motor efficiency, enhanced magnet fixation, improved operational stability and reliability, and adapts to the compact layout and energy-efficient requirements of robots.

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Abstract

本发明属于轴向磁通电机技术领域,且公开了一种双定子单转子轴向磁通电机结构,包括定子壳体,还包括定子端盖、左定子总成、右定子总成、转子总成和轴承,所述定子壳体的一侧安装有定子盖板,所述定子壳体的内部安装有波形弹簧,所述定子壳体的内部设置有定子总成;所述定子端盖设置在定子壳体的侧端。本发明设计一种双定子单转子轴向磁通电机结构,能大幅减小轴向尺寸,更好地满足机器人电机布置;通过扁线绕组,α绕法,跨线位置在端部,减少了槽内尺寸的占用,提升了电机效率;通过对转子总成进行灌封,轴向上加强了磁钢固定度,同时通过碳纤维降低了磁钢甩出风险;通过调整垫片来保证电机双侧气隙均匀。
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