Six-station valve cone face welding post-flame heating device

Abstract

The present application relates to valve production and processing technical field, concretely is a kind of six-station valve cone welding post-flame heating equipment.It includes electromechanical system control cabinet, and the heating station being set above electromechanical system control cabinet, it also includes rotating station and unloading system, the rotating station is set above electromechanical system control cabinet, rotating station is set two groups, and three heating stations are set correspondingly in front of each group rotating station;The unloading system is set above electromechanical system control cabinet, and unloading system is set two, respectively located behind rotating station.The present application is through the adoption of six-station cycle structure, improves heating efficiency, single piece cycle work beat is only 10 seconds, and the heating efficiency of valve cone welding is greatly improved, satisfies batch production demand;Through setting rotating station, the self-rotation and revolution linkage design of rotating disc and valve support is realized, the uniform heating of valve welding position is realized, avoid local overheating or insufficient heating, ensure product processing quality.

Description

Technical Field

[0001] This invention relates to the field of valve manufacturing and processing technology, specifically to a six-station valve cone surface welding post-weld flame heating device. Background Technology

[0002] Valve is a key component of the engine. After the conical surface is welded, it needs to be heated to ensure the structural stability and performance of the welded part.

[0003] In existing technologies, heating equipment for valve cone welding is mostly a single-station structure, which has the following drawbacks: First, the heating efficiency is low, and the processing time for a single part is long, which cannot meet the needs of mass production; second, the heating uniformity is poor, and the lack of coordinated design of rotation and revolution leads to uneven heating of the valve, affecting product quality; third, there is a lack of targeted cooling and heat insulation structures, and the parts are prone to burning due to high temperature during the heating process, affecting product performance; fourth, the degree of automation is insufficient, and both loading and unloading require manual operation, which not only increases labor intensity but also easily leads to product quality problems due to human operation errors.

[0004] Therefore, there is an urgent need for a flame heating device that is highly integrated and automated, has good heating uniformity, and is equipped with protective functions, in order to solve the above-mentioned problems existing in the current technology. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a six-station valve cone welding post-weld flame heating device, which solves the problems mentioned in the background section.

[0006] The technical solution adopted by this invention to solve its technical problem is: A six-station valve cone welding post-weld flame heating device includes an electromechanical system control cabinet and heating stations located above the control cabinet. It also includes a rotating station and a unloading system. The rotating station is located above the control cabinet, with two sets of rotating stations, each set having three heating stations in front of it. The unloading system is located above the control cabinet, with two unloading systems located behind the rotating stations.

[0007] Preferably, the rotary station includes a rotary disk with six valve supports fixedly mounted on top. The rotary disk is connected to a differential via a rotating shaft at its lower end, and the other end of the differential is connected to the output shaft of a rotary motor. The rotary disk and valve supports are connected by bearings, allowing the valve supports to rotate on the rotary disk. A driven pulley is connected below each valve support, and a driving pulley is mounted above the electromechanical system control cabinet. The driving pulley and driven pulley are connected by a belt, and the driving pulley is connected to the output shaft of the motor, thereby achieving the linkage between the rotation and revolution of the valve supports and improving heating uniformity.

[0008] Preferably, a cooling tank is installed above the rotating disk, positioned between the six valve supports; the cooling tank is made of high-temperature resistant alloy steel and has an internal circulating cooling water channel, with the cooling water flow rate controlled at Q=0.5. 1.2L / min ensures that the valve cools down quickly and evenly after heating, avoiding structural deformation caused by local overheating.

[0009] Preferably, the heating station includes a support and a flame gun, the flame gun being fixed to the support, the flame gun having an adjustable muzzle angle, and a gas pipe connected to the base of the flame gun; the flame gun angle adjustment range is θ=15°. 45 Propane or acetylene is used as fuel gas, and the combustion temperature is controlled at T=2800. 3200K to ensure adequate heat treatment of the valve welding area.

[0010] Preferably, the unloading system includes a column, the lower part of which is fixed to the electromechanical system control cabinet. A slide rail is provided on the side of the column, and a longitudinal slide block is slidably connected to the slide rail. A cylinder is mounted on the longitudinal slide block, and a valve manipulator is mounted on the output shaft of the cylinder. The cylinder is connected to the air supply system via a cylinder block assembly. An unloading slide is provided on the front of the column, and the unloading slide is adjustable in tilt angle and located below the valve manipulator. The cylinder stroke is controlled at S=150. 300mm, robotic gripping force controlled at F=50 100N ensures stable valve clamping without damaging the surface.

[0011] Preferably, a power switch is installed on the back of the electromechanical system control cabinet. The power switch can control the rotary motor, the motor of the drive pulley, the air supply system of the cylinder and the flame gun to be powered on or off. A photoelectric sensor is installed above the cylinder. A PLC controller is installed inside the electromechanical system control cabinet. The photoelectric sensor is electrically connected to the PLC controller.

[0012] Preferably, the equipment also includes a control switch, which is mounted on a column on one side and electrically connected to the PLC controller. The control switch has four buttons: run, stop, reset, and emergency stop. The equipment is controlled by the control switch. The response time of the emergency stop button is controlled to be less than 50ms to ensure rapid shutdown in case of emergencies and improve equipment safety.

[0013] The present invention has the following beneficial effects: 1. This invention improves heating efficiency by adopting a six-station cyclic structure, with a single-piece cycle time of only 10 seconds, which greatly improves the heating efficiency after valve cone welding and meets the needs of mass production.

[0014] 2. This invention achieves uniform heating of the valve welding area by setting a rotating station and linking the rotation and revolution of the rotating disk and valve support, avoiding local overheating or insufficient heating, and ensuring product processing quality.

[0015] 3. By incorporating a cooling tank, this invention prevents localized overheating of the valves, thereby improving product structural stability and enhancing product quality.

[0016] 4. This invention, by setting up an unloading system and integrating an automatic handling and unloading system, achieves "fully automatic feeding and unloading after manual loading", reducing manual operation and labor intensity. Attached Figure Description

[0017] Figure 1 This is a front view of the present invention. Figure 2 This is a schematic diagram of the rear structure of the present invention; Figure 3 This is a schematic diagram of the heating station structure of the present invention; Figure 4 This is a schematic diagram of the rotating workstation structure of the present invention; Figure 5 This is a schematic diagram of the unloading system of the present invention.

[0018] in: 1. Rotary station; 11. Rotary disk; 12. Rotary motor; 13. Differential; 14. Valve support; 15. Driven pulley; 16. Driven pulley; 2. Heating station; 21. Flame gun; 22. Stand; 3. Cooling tank; 4. Unloading system; 41. Column; 42. Longitudinal slide; 43. Cylinder; 44. Valve manipulator; 45. Unloading slide; 5. Electromechanical system control cabinet; 51. Power supply switch; 52. Cylinder triplet; 6. Control switch. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Example: Please see the appendix Figure 1 - Appendix Figure 5This invention provides a six-station valve cone welding post-flame heating device, including an electromechanical system control cabinet 5, and heating stations 2 disposed above the electromechanical system control cabinet 5, as well as a rotating station 1 and a unloading system 4. The rotating station 1 is disposed above the electromechanical system control cabinet 5, and two sets of rotating stations 1 are provided, with three heating stations 2 corresponding to the front of each set of rotating stations 1; the unloading system 4 is disposed above the electromechanical system control cabinet 5, and two unloading systems 4 are provided, respectively located behind the rotating station 1.

[0021] As attached Figure 4 As shown, the rotary station 1 includes a rotary disk 11, with six valve supports 14 fixedly mounted on top of the rotary disk 11. The rotary disk 11 is connected to a differential 13 via a rotating shaft at its lower end. The other end of the differential 13 is connected to the output shaft of a rotary motor 12. The rotary motor 12 drives the rotary disk 11 to rotate, with each rotation angle being the included angle between two adjacent valve supports 14, thus achieving the switching of valve heating treatment. The rotary disk 11 and the valve supports 14 are connected by bearings, allowing the valve supports 14 to rotate on the rotary disk 11. A driven pulley 15 is connected below the valve supports 14, and a driving pulley 16 is mounted above the electromechanical system control cabinet 5. The driving pulley 16 and the driven pulley 15 are connected by a belt, and the driving pulley 16 is connected to the output shaft of the motor, thus ensuring that the valve supports 14 are heated all around the valve. Through the above structure, the rotation and revolution of the valve supports 14 are linked, improving heating uniformity and enhancing the quality of valve production.

[0022] A cooling tank 3 is installed above the rotating disk 11, and the cooling tank 3 is located between the six valve supports 14. The cooling tank 3 is made of high-temperature resistant alloy steel and has an internal circulating cooling water channel, with the cooling water flow rate controlled at Q=0.5. 1.2L / min ensures that the valve cools down quickly and evenly after heating, avoiding structural deformation caused by local overheating.

[0023] As attached Figure 3 As shown, heating station 2 includes a support 22 and a flame gun 21. The flame gun 21 is fixed on the support 22, and the nozzle angle of the flame gun 21 can be adjusted. The base of the flame gun 21 is connected to a gas pipe; the angle adjustment range of the flame gun 21 is θ=15°. 45 When processing valves of different models, precise alignment of the heating position is achieved by adjusting the flame gun angle by 21 degrees. Propane or acetylene is used as the fuel gas, and the combustion temperature is controlled at T=2800. 3200K to ensure adequate heat treatment of the valve welding area.

[0024] As attached Figure 5As shown, the unloading system 4 includes a column 41, which is fixed to the electromechanical system control cabinet 5 at its bottom. A slide rail is provided on the side of the column 41, and a longitudinal slide block 42 is slidably connected to the slide rail. A cylinder 43 is mounted on the longitudinal slide block 42. When processing different types of valves, the heating position is precisely aligned by adjusting the longitudinal height of the cylinder 43. A valve manipulator 44 is mounted on the output shaft of the cylinder 43. The cylinder 43 is connected to the air source system via a cylinder triplet 52. An unloading slide 45 is provided on the front of the column 41. The unloading slide 45 can be adjusted in tilt angle and is located below the valve manipulator 44. The stroke of the cylinder 43 is controlled at S=150. 300mm, robotic gripping force controlled at F=50 100N ensures stable valve clamping without damaging the surface.

[0025] A power switch 51 is installed on the back of the electromechanical system control cabinet 5. The power switch 51 can control the power supply or de-energization of the rotary motor 12, the motor of the drive pulley 16, the air supply system of the cylinder 43, and the flame gun 21. A photoelectric sensor is installed above the cylinder 43. A PLC controller is installed inside the electromechanical system control cabinet 5. The photoelectric sensor is electrically connected to the PLC controller.

[0026] The equipment also includes a control switch 6, which is mounted on a column 41 on one side and electrically connected to the PLC controller. The control switch 6 has four buttons: run, stop, reset, and emergency stop. The equipment is controlled by the control switch 6. The emergency stop button has a response time of t<50ms to ensure rapid shutdown in case of emergencies and improve equipment safety.

[0027] Working principle: The operator stands behind the equipment, between the two unloading systems 4, turns on the control switch 6, and starts the equipment. The operator manually places the valve to be processed on the valve support 14 in front of them. The photoelectric sensor detects the valve, the rotary motor 12 starts working, and moves the valve to below the flame gun 21. At the same time, the motor of the drive pulley 16 starts working, and the valve support 14 starts to rotate. Meanwhile, the operator places the valves on the valve support 14 one by one.

[0028] After being heated by three flame guns 21, the valve to be processed is taken out by the unloading system 4 and sent to the storage box by the unloading slide 45.

[0029] The entire processing is continuous, and all that is needed is for the operator to place the valve on the valve support 14. The processing status can be observed with the naked eye, and in case of an emergency, the equipment can be stopped by controlling switch 6.

[0030] In the description of this invention, the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only to describe the invention and not to require the invention to be constructed or operated in a specific orientation; therefore, they should not be construed as limitations on the invention. The terms "connected" and "linked" in this invention should be interpreted broadly. For example, they can refer to a connection or a detachable connection; they can refer to a direct connection or an indirect connection through intermediate components. Those skilled in the art can understand the specific meaning of the above terms based on the specific circumstances.

[0031] The above description represents the preferred mode of operation of the present invention. The specific operational modes are provided solely for a better understanding of the invention's concept. Those skilled in the art can make various improvements or equivalent substitutions based on the principles of this invention, and these improvements or equivalent substitutions are also considered to fall within the scope of protection of this invention.

Claims

1. A six-position valve cone welding post-weld flame heating device, comprising an electromechanical system control cabinet (5) and a heating station (2) disposed above the electromechanical system control cabinet (5), characterized in that: It also includes a rotating station (1) and an unloading system (4). The rotating station (1) is located above the electromechanical system control cabinet (5). There are two sets of rotating stations (1), and three heating stations (2) are set in front of each set of rotating stations (1). The unloading system (4) is located above the electromechanical system control cabinet (5). There are two unloading systems (4), which are located behind the rotating station (1).

2. The flame heating device for six-position valve cone surface welding according to claim 1, characterized in that: The rotary workstation (1) includes a rotary disk (11), with 6 valve supports (14) fixedly installed above the rotary disk (11). The rotary disk (11) is connected to a differential (13) via a rotating shaft below, and the other end of the differential (13) is connected to the output shaft of a rotary motor (12).

3. The flame heating device for six-position valve cone surface welding according to claim 2, characterized in that: A cooling barrel (3) is provided above the rotating disk (11), and the cooling barrel (3) is located in the middle of the six valve supports (14).

4. The flame heating device for six-position valve cone surface welding according to claim 2, characterized in that: The rotating disk (11) and valve support (14) are connected by bearings. The valve support (14) can rotate on the rotating disk (11). The driven pulley (15) is connected below the valve support (14). The driving pulley (16) is provided above the electromechanical system control cabinet (5). The driving pulley (16) and the driven pulley (15) are connected by a belt. The driving pulley (16) is connected to the output shaft of the motor.

5. The flame heating device for six-position valve cone surface welding according to claim 1, characterized in that: The heating station (2) includes a bracket (22) and a flame gun (21). The flame gun (21) is fixed on the bracket (22). The flame gun (21) can adjust the muzzle angle. The flame gun (21) is connected to a gas pipeline at its base.

6. The flame heating device for six-position valve cone surface welding according to claim 1, characterized in that: The unloading system (4) includes a column (41), which is fixed to the electromechanical system control cabinet (5) at the bottom. A slide rail is provided on the side of the column (41), and a longitudinal slide block (42) is slidably connected on the slide rail. A cylinder (43) is provided on the longitudinal slide block (42), and a valve manipulator (44) is provided on the output shaft of the cylinder (43). The cylinder (43) is connected to the air source system through a cylinder triplet (52). An unloading slide (45) is provided on the front of the column (41). The unloading slide (45) can adjust the tilt angle and is located below the valve manipulator (44).

7. The flame heating device for six-position valve cone surface welding according to claim 1, characterized in that: The electromechanical system control cabinet (5) has a power supply switch (51) on the back. The power supply switch (51) can control the power supply or de-energize the rotary motor (12), the motor of the drive pulley (16), the air source system of the cylinder (43), and the flame gun (21). A photoelectric sensor is installed above the cylinder (43). A PLC controller is installed inside the electromechanical system control cabinet (5). The photoelectric sensor is electrically connected to the PLC controller.

8. The flame heating device for six-position valve cone surface welding according to claim 7, characterized in that: The equipment also includes a control switch (6), which is mounted on a column (41) on one side and electrically connected to the PLC controller. The control switch (6) is equipped with four buttons: run, stop, reset and emergency stop. The equipment is controlled by the control switch.

Images