Full-automatic production equipment for steel wire ball

Abstract

The application discloses a kind of steel wire ball full-automatic production equipment, specifically relates to steel wire ball production technical field, including annular machine table, four machine table legs are welded and arranged in annular machine table bottom, the farthest spacing between two machine table legs is welded and arranged with horizontal plate, motor reducer is fixedly installed on the horizontal plate, rotary table servo motor is fixedly installed in motor reducer side, rotary table is fixedly installed in motor reducer output shaft end portion.The application is equipped with rotary table, material collecting basket carrier plate, basket electric push rod and pusher frame and other structures, so that the application can automatically collect steel wire ball, and can automatically pack steel wire ball into basket and send out, the basket filled with steel wire ball is sent to next processing equipment by conveyor belt, without manual handling, without manual collection, full automation, significantly reduce worker labor intensity, greatly improve processing efficiency, improve production efficiency, so that the practical use effect of the application is better.

Description

Technical Field

[0001] This invention relates to the field of steel wool production technology, and more specifically, to a fully automated steel wool production equipment. Background Technology

[0002] Steel wool is a common cleaning product, usually made of fine metal wire. It is tough and has strong cleaning power, making it suitable for cleaning stubborn stains such as burnt residue on the bottom of pots, grease on stoves, and rust on baking trays. It is convenient to use and has high cleaning efficiency. However, due to its high friction, it can easily scratch non-stick pans, glass, and ceramic surfaces. Therefore, the appropriate cleaning tool should be selected according to the material. Steel wool is formed by a steel wool ball forming machine and then fed through the feeding port. In current technology, baskets are placed at the feeding port, and then manually monitored. When the basket is full, it is manually replaced. Workers then carry away the basket full of cleaning balls to proceed to the next step. This method is inefficient and the workers' workload is high, which is not conducive to improving production efficiency.

[0003] Therefore, there is an urgent need for a fully automated steel wool production line to solve the above problems. Summary of the Invention

[0004] To overcome the aforementioned deficiencies of the prior art, embodiments of the present invention provide a fully automated steel wool production equipment. By incorporating a turntable, a collection basket carrier plate, a basket electric push rod, and a pusher frame, the present invention can automatically collect steel wool, automatically load the steel wool into the basket and deliver it out. The basket filled with steel wool is then transported to the next processing equipment via a conveyor belt. No manual handling or collection is required; the entire process is automated, significantly reducing the labor intensity of workers and greatly improving processing efficiency. This contributes to increased production efficiency and demonstrates the superior practical effectiveness of the present invention, thereby addressing the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic steel wool production equipment, comprising a ring-shaped machine platform. Four machine platform legs are welded to the bottom of the ring-shaped machine platform. A horizontal plate is welded between the two machine platform legs with the furthest distance between them. A motor reducer is fixedly installed on the horizontal plate. A turntable servo motor is fixedly installed on one side of the motor reducer. A turntable is fixedly installed at the end of the output shaft of the motor reducer. Eight connecting rods are welded to the outer wall of the turntable along its axial direction. A collection basket carrier plate is welded to the end of each connecting rod furthest from the turntable. A weighing plate is installed on the top of the collection basket carrier plate. Every two... A covering film is bonded between adjacent receiving basket carrier plates. A basket electric push rod is installed on the top of the turntable. A basket pusher claw is fixedly installed at the end of the output shaft of the basket electric push rod. A hanger is fixedly installed on the top of the basket electric push rod. A mounting plate is welded to the top of the hanger. Mounting holes are provided through the four corners of the mounting plate. A basket delivery conveyor belt is installed on one side of the circular machine. A delivery frame is installed at the bottom of the basket delivery conveyor belt. Multiple delivery frame support legs are welded to the bottom of the delivery frame. A basket infeed conveyor belt is installed at the front of the circular machine. A feeding mechanism is installed at the bottom of the basket infeed conveyor belt. The feeding frame has multiple feeding frame legs welded to its bottom. A motor mounting bracket is welded to the bottom of one end of the feeding frame near the annular machine platform. A basket supply servo motor is fixedly mounted on both ends of the motor mounting bracket. A pusher shaft is fixedly mounted on the output shaft end of the basket supply servo motor, and a pusher frame is fixedly mounted on the top of the pusher shaft. An outer ring of a track groove is welded to the top of the annular machine platform. An inner ring of the track groove is located inside the outer ring. A track groove is located between the inner and outer rings. Sixteen track shifting columns are arranged inside the track groove, each with a bottom... The basket is equipped with a ball bearing. The input end of the basket electric push rod is connected to an automation controller. The output end of the automation controller is connected to the input end of the basket supply servo motor, the input end of the automation controller is connected to the input end of the turntable servo motor, the input end of the automation controller is connected to the input end of the motor reducer, the input end of the automation controller is connected to the input end of the basket delivery conveyor belt, and the automation controller is configured as a microcontroller. The input end of the automation controller is connected to a weighing sensor, which is located between the receiving basket carrier plate and the weighing plate. The weighing sensor is used to detect the weight of the steel wool in the basket on the load-bearing plate and transmit the detection result to the automation controller for processing.

[0006] In a preferred embodiment, the output shaft of the turntable servo motor is drivenly connected to the input shaft of the motor reducer, and the output shaft of the motor reducer is drivenly connected to the turntable.

[0007] In a preferred embodiment, the eight connecting rods are evenly distributed in a ring on the outside of the turntable, and the basket pusher is connected to the output shaft of the basket electric pusher.

[0008] In a preferred embodiment, the covering film is disposed on the top of the track groove, and the basket supplies the output shaft of the servo motor through the motor mounting bracket and extends to its top.

[0009] In a preferred embodiment, two basket supply servo motors are symmetrically arranged on both sides of the bottom of the basket feeding conveyor belt, and the pushing shaft is connected to the output shaft of the basket supply servo motor.

[0010] In a preferred embodiment, the two pusher frames are symmetrically arranged on both sides of the top of the basket feeding conveyor belt, and the inner ring of the track groove is welded to the ring machine platform.

[0011] In a preferred embodiment, the ball is in rolling connection with the bottom end of the track column, and the diameter of the track column is adapted to the distance between the inner and outer rings of the track groove.

[0012] In a preferred embodiment, the track shifting column is slidably connected to the track groove, and the track shifting column is welded to the bottom of the receiving basket carrier plate at the corresponding position.

[0013] The technical effects and advantages of this invention are as follows: This invention, through its structure including a turntable, a collection basket carrier plate, an electric push rod for the basket, and a pusher frame, enables automated collection of steel wool. It can automatically load the steel wool into the basket and deliver it out, then use a conveyor belt to transport the basket full of steel wool to the next processing equipment. No manual handling or collection is required; the entire process is automated, significantly reducing labor intensity and greatly improving processing efficiency. This results in better practical application of the invention. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 This is a schematic diagram of the overall bottom-view three-dimensional structure of the present invention.

[0016] Figure 3 This is a three-dimensional structural diagram of the motor mounting bracket of the present invention.

[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the basket pusher of the present invention.

[0018] Figure 5 This is a schematic diagram of the three-dimensional structure of the turntable of the present invention.

[0019] Figure 6This is a schematic diagram of the three-dimensional structure of the outer ring of the track groove of the present invention.

[0020] Figure 7 This is a schematic diagram of the three-dimensional structure of the track-moving column of the present invention.

[0021] Figure 8 This is a schematic diagram of the system of the present invention.

[0022] The attached diagram is labeled as follows: 1. Circular machine platform; 2. Machine platform support leg; 3. Horizontal plate; 4. Motor reducer; 5. Turntable servo motor; 6. Turntable; 7. Connecting rod; 8. Receiving basket carrier plate; 9. Weighing plate; 10. Covering film; 11. Basket electric push rod; 12. Basket push claw; 13. Hanger; 14. Mounting plate; 15. Mounting hole; 16. Basket delivery conveyor belt; 17. Delivery frame; 18. Delivery frame support leg; 19. Basket delivery conveyor belt; 20. Delivery frame; 21. Delivery frame support leg; 22. Motor mounting bracket; 23. Basket supply servo motor; 24. Push shaft; 25. Push frame; 26. Outer ring of track groove; 27. Inner ring of track groove; 28. Track groove; 29. ​​Track shifting column; 30. Rolling ball; 31. Automation controller; 32. Weighing sensor. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] As attached Figure 1 Appendix Figure 2 Appendix Figure 3 Appendix Figure 4 Appendix Figure 5 Appendix Figure 6 Appendix Figure 7 and attached Figure 8As shown, this invention provides a fully automatic steel wool production equipment, including a ring-shaped machine platform 1. Four machine platform legs 2 are welded to the bottom of the ring-shaped machine platform 1. A horizontal plate 3 is welded between the two machine platform legs 2 with the furthest distance between them. A motor reducer 4 is fixedly installed on the horizontal plate 3. A turntable servo motor 5 is fixedly installed on one side of the motor reducer 4. A turntable 6 is fixedly installed at the end of the output shaft of the motor reducer 4. Eight connecting rods 7 are welded to the outer wall of the turntable 6. A collection basket carrier plate 8 is welded to the end of each connecting rod 7 away from the turntable 6. A weighing plate 9 is installed on the top of the collection basket carrier plate 8. A weighing plate 9 is placed between every two adjacent collection basket carrier plates 8. A cover film 10 is bonded to the turntable 6. A basket electric push rod 11 is mounted on the top of the turntable 6. A basket pusher claw 12 is fixedly installed at the end of the output shaft of the basket electric push rod 11. A hanger 13 is fixedly installed on the top of the basket electric push rod 11. A mounting plate 14 is welded to the top of the hanger 13. Mounting holes 15 are provided through the four corners of the mounting plate 14. A basket delivery conveyor belt 16 is provided on one side of the circular machine platform 1. A delivery frame 17 is provided at the bottom of the basket delivery conveyor belt 16. Multiple delivery frame support legs 18 are welded to the bottom of the delivery frame 17. A basket infeed conveyor belt 19 is provided on the front side of the circular machine platform 1. A basket infeed conveyor belt 19 is provided at the bottom of the basket infeed conveyor belt 19. A feeding frame 20 is provided, with multiple feeding frame legs 21 welded to its bottom. A motor mounting bracket 22 is welded to the bottom of the feeding frame 20 near the annular machine platform 1. A basket supply servo motor 23 is fixedly mounted at both ends of the motor mounting bracket 22. A pusher shaft 24 is fixedly mounted at the end of the output shaft of the basket supply servo motor 23. A pusher frame 25 is fixedly mounted at the top of the pusher shaft 24. An outer ring 26 of a track groove is welded to the top of the annular machine platform 1. An inner ring 27 of the track groove is provided inside the outer ring 26. A track groove 28 is provided between the inner ring 27 and the outer ring 26. The track groove 28 contains... The system has sixteen track-shifting columns 29, each with a ball bearing 30 at its bottom. An automation controller 31 is connected to the input of the basket electric push rod 11. The output of the automation controller 31 is connected to the input of the basket supply servo motor 23, the turntable servo motor 5, the motor reducer 4, the basket delivery conveyor belt 16, and the basket delivery conveyor belt 19. The automation controller 31 is configured as a microcontroller, which is an integrated circuit chip.This is a small but complete microcomputer system that integrates a central processing unit (CPU), random access memory (RAM), read-only memory (ROM), various I / O ports, interrupt system, timer / counter, and other functions onto a single silicon chip using very large-scale integrated circuit (VLSI) technology. The input terminal of the automation controller 31 is connected to a weighing sensor 32. A weighing sensor is a measuring element that converts the pressure, tension, or weight of an object into an electrical signal output. It is widely used in electronic scales, industrial weighing, automatic batching, packaging equipment, and production line control. It typically employs the strain gauge principle and features high accuracy, good stability, fast response, and high reliability. It can accurately collect and transmit weight data and is a core component of modern weighing systems. The weighing sensor 32 is positioned between the receiving basket carrier plate 8 and the weighing plate 9. The weighing sensor 32 is used to detect the weight of the steel wool in the basket on the load-bearing plate 9 and transmit the detection result to the automation controller 31 for processing.

[0025] The output shaft of the turntable servo motor 5 is connected to the input shaft of the motor reducer 4, and the output shaft of the motor reducer 4 is connected to the turntable 6.

[0026] The eight connecting rods 7 are evenly distributed in a ring on the outside of the turntable 6, and the basket pusher 12 is connected to the output shaft of the basket electric pusher 11.

[0027] The covering film 10 is disposed on the top of the track groove 28, and the output shaft of the basket supply servo motor 23 passes through the motor mounting bracket 22 and extends to its top.

[0028] Two basket supply servo motors 23 are symmetrically arranged on both sides of the bottom of the basket feeding conveyor belt 19, and the pusher shaft 24 is connected to the output shaft of the basket supply servo motor 23.

[0029] The two pusher racks 25 are symmetrically arranged on both sides of the top of the basket feeding conveyor belt 19, and the inner ring 27 of the track groove is welded to the ring machine base 1.

[0030] The ball 30 is in rolling connection with the bottom end of the track shift column 29, and the diameter of the track shift column 29 is adapted to the distance between the inner ring 27 and the outer ring 26 of the track groove.

[0031] The track shifting column 29 is slidably connected to the track groove 28, and the track shifting column 29 is welded to the bottom of the receiving basket carrier plate 8 at the corresponding position.

[0032] The microcontroller model is set to M68HC16, and the weighing sensor 32 model is set to CZL601.

[0033] The specific implementation method is as follows: When using this invention, the circular machine platform 1 is placed below the feeding port of the steel wool ball-making machine. Then, the basket is placed on the basket feeding conveyor belt 19. The automation controller 31 starts the basket feeding conveyor belt 19 and simultaneously starts the basket supply servo motor 23. The basket supply servo motor 23 drives the pusher frame 25 to rotate. Through the cooperation of the basket feeding conveyor belt 19 and the rotating pusher frame 25, the baskets are pushed one by one onto the receiving basket carrier plate 8. Then, each time a basket is pushed onto the receiving basket carrier plate 8, the weight can be sensed by the weighing sensor 32. At this time, the automation controller 31 determines that the basket is on the receiving basket carrier plate 8 and starts the turntable servo motor 5, which drives the turntable 6 to rotate through the motor reducer 4, thereby changing the receiving basket carrier plate 8 at the basket feeding conveyor belt 19. As the feeding port of the steel wool ball-making machine continuously feeds into the basket, the weighing sensor 32 will detect the weight of the basket in real time. When the weight reaches the predetermined weight range (such as 1500g±25g), the automation controller 31 determines that the basket is full. Then, the turntable servo motor 5 is started, causing the turntable 6 to rotate, so that a new basket is placed at the feeding port of the steel wool ball-making machine to continue collecting steel wool. As the baskets are continuously collected and replaced, the baskets full of steel wool will move continuously towards the basket delivery conveyor belt 16. After the turntable 6 rotates once, the automation controller 31 controls the basket electric push rod 11 to start. The basket electric push rod 11 drives the basket pusher 12 to move. The basket pusher 12 pushes the basket full of steel wool onto the basket delivery conveyor belt 16. This cycle is repeated to quickly collect steel wool. The basket electric push rod 11 is suspended on the top of the circular machine platform 1 by the hanger 13 to facilitate the operation of the basket electric push rod 11. This allows the present invention to automatically collect steel wool, automatically load steel wool into baskets and deliver them out. The basket full of steel wool is sent to the next processing equipment by the conveyor belt. No manual handling or collection is required. The whole process is automated, which significantly reduces the labor intensity of workers and greatly improves processing efficiency. It is conducive to improving production efficiency, so the actual use effect of the present invention is good.

[0034] Working principle of this invention: Refer to the instruction manual appendix Figure 1 Appendix Figure 2 Appendix Figure 3 Appendix Figure 4 Appendix Figure 5 Appendix Figure 6 Appendix Figure 7 and attached Figure 8When using this invention, the structure including a turntable 6, a collection basket carrier plate 8, a basket electric push rod 11, and a pusher frame 25 enables the invention to automatically collect steel wool, automatically load the steel wool into the basket and send it out, and then send the basket full of steel wool to the next processing equipment via a conveyor belt. No manual handling or collection is required, and the entire process is automated, which significantly reduces the labor intensity of workers, greatly improves processing efficiency, and helps to improve production efficiency, resulting in good practical application effects of this invention.

[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other. In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic steel wool production equipment, comprising a ring machine (1), characterized in that: The bottom of the ring machine (1) is welded with four machine support legs (2). A horizontal plate (3) is welded between the two machine support legs (2) with the furthest distance. A motor reducer (4) is fixedly installed on the horizontal plate (3). A turntable servo motor (5) is fixedly installed on one side of the motor reducer (4). A turntable (6) is fixedly installed at the end of the output shaft of the motor reducer (4). Eight connecting rods (7) are welded to the outer wall of the turntable (6) axially. A collection basket carrier plate (8) is welded to the end of each connecting rod (7) away from the turntable (6). A weighing plate (9) is installed on the top of the collection basket carrier plate (8). A covering film (10) is glued between every two adjacent collection basket carrier plates (8). A basket electric push rod (11) is provided on the top of the turntable (6). A basket pusher claw (12) is fixedly installed at the end of the output shaft of the basket electric push rod (11). A hanger (13) is fixedly installed on the top of the basket electric push rod (11). A mounting plate (14) is welded to the top of the hanger (13). Mounting holes (15) are provided through the four corners of the mounting plate (14). A basket delivery conveyor belt (16) is provided on one side of the circular machine (1). A delivery frame (17) is provided at the bottom of the basket delivery conveyor belt (16). Multiple delivery frame legs (18) are welded to the bottom of the delivery frame (17). A basket infeed conveyor belt (19) is provided on the front side of the circular machine (1). The bottom of the basket infeed conveyor belt (19) is... The unit is equipped with a feeding frame (20), and multiple feeding frame legs (21) are welded to the bottom of the feeding frame (20). A motor mounting bracket (22) is welded to the bottom of the feeding frame (20) near the annular machine platform (1). A basket supply servo motor (23) is fixedly installed at both ends of the motor mounting bracket (22). A pusher shaft (24) is fixedly installed at the end of the output shaft of the basket supply servo motor (23). A pusher frame (25) is fixedly installed at the top of the pusher shaft (24). An outer ring (26) of the track groove is welded to the top of the annular machine platform (1). An inner ring (27) of the track groove is provided inside the outer ring (26). The inner ring (27) of the track groove and the outer ring (26) of the track groove are positioned in front of each other. The system has a track groove (28) with sixteen track shifting columns (29) inside. Each track shifting column (29) has a ball (30) at its bottom. The input end of the basket electric push rod (11) is connected to an automation controller (31). The output end of the automation controller (31) is connected to the input end of the basket supply servo motor (23), the input end of the automation controller (31) is connected to the input end of the turntable servo motor (5), the input end of the automation controller (31) is connected to the input end of the motor reducer (4), the input end of the automation controller (31) is connected to the input end of the basket delivery conveyor belt (16), and the input end of the automation controller (31) is connected to the input end of the basket delivery conveyor belt (19).The automation controller (31) is configured as a microcontroller, and a weighing sensor (32) is connected to the input terminal of the automation controller (31). The weighing sensor (32) is located between the receiving basket carrier plate (8) and the weighing plate (9). The weighing sensor (32) is used to detect the weight of the steel wool ball in the basket on the load-bearing plate (9) and transmit the detection result to the automation controller (31) for processing.

2. The fully automatic steel wool production equipment according to claim 1, characterized in that: The output shaft of the turntable servo motor (5) is connected to the input shaft of the motor reducer (4), and the output shaft of the motor reducer (4) is connected to the turntable (6).

3. The fully automatic steel wool production equipment according to claim 1, characterized in that: The eight connecting rods (7) are evenly distributed in a ring on the outside of the turntable (6), and the basket pusher (12) is connected to the output shaft of the basket electric pusher (11).

4. The fully automatic steel wool production equipment according to claim 1, characterized in that: The covering film (10) is disposed on the top of the track groove (28), and the output shaft of the basket supply servo motor (23) passes through the motor mounting bracket (22) and extends to its top.

5. The fully automatic steel wool production equipment according to claim 1, characterized in that: Two basket supply servo motors (23) are symmetrically arranged on both sides of the bottom of the basket feeding conveyor belt (19), and the push shaft (24) is connected to the output shaft of the basket supply servo motor (23).

6. The fully automatic steel wool production equipment according to claim 1, characterized in that: Two pusher racks (25) are symmetrically arranged on both sides of the top of the basket feeding conveyor belt (19), and the inner ring (27) of the track groove is welded to the ring machine base (1).

7. The fully automatic steel wool production equipment according to claim 1, characterized in that: The ball (30) is connected to the bottom of the track shift column (29) in a rolling connection. The diameter of the track shift column (29) is adapted to the distance between the inner ring (27) and the outer ring (26) of the track groove.

8. The fully automatic steel wool production equipment according to claim 1, characterized in that: The track shift column (29) is slidably connected to the track groove (28), and the track shift column (29) is welded to the bottom of the receiving basket carrier plate (8) at the corresponding position.

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