Intelligent visual inspection apparatus and method based on keyboard conductive film processing

Abstract

The application discloses an intelligent visual detection device and method based on keyboard conductive film processing, relates to the technical field of visual detection, and comprises a detection table, a top of the detection table is fixedly connected with an upper cover frame, and a first sliding electric track for conveying is arranged on the top of the detection table, and the device further comprises a moving table, the moving table is fixedly connected to a moving end of the first sliding electric track, two electric push rods are fixedly connected to one side of the moving table, fixed plates are fixedly connected to telescopic ends of the two electric push rods, a self-checking cloth is arranged between the connecting plate and a second winding roller, the self-checking cloth is unfolded, dust flying can be avoided, the self-checking cloth is unfolded to form a local closed space, and dust flying is further inhibited, and after the self-checking cloth is unfolded, a detection camera can be self-checked through the self-checking cloth, and in the whole process, pressing down, air blowing, cloth winding, and self-checking cloth unfolding are all coordinated and completed by the same driving chain.

Description

Technical Field

[0001] This invention relates to the field of visual inspection technology, and in particular to an intelligent visual inspection device and method based on the processing of conductive film on a keyboard. Background Technology

[0002] Membrane keyboards dominate the market due to their low cost, simple manufacturing process, and good tactile feel; most keyboards used in daily life are membrane keyboards. Examining the membrane circuit reveals that it consists of three layers: top, middle, and bottom. The top and bottom layers are control circuit layers, i.e., conductive films, where circuits are printed using conductive coating, and corresponding contacts are located below each key. The middle layer is the insulating layer, the keyboard membrane, which also has circular contacts (or perforated holes) on the keys. When a keycap is pressed, the circuits of the top and bottom layers are connected, generating a corresponding signal.

[0003] Referring to the patent application with publication number CN218411259U, an automated visual inspection device for conductive film of keyboard is disclosed. The automated visual inspection device for conductive film of keyboard includes a moving device, a visual inspection arm and an inspection platform. The visual inspection arm is mounted on the surface of the moving device, and the inspection platform is slidably mounted on the surface of the moving device. A lifting device for controlling the height of the visual inspection arm is installed inside the moving processing table. A pressure plate mechanism for pressing the conductive film is symmetrically fixedly connected to the surface of the inspection platform. An assembly mechanism for fixing is symmetrically fixedly connected to the surface of the pressure plate mechanism, and the visual inspection arm and the assembly mechanism are fixedly connected.

[0004] The following problems exist during use: The conductive film on the disc requires visual inspection of its surface quality and circuit patterns during production to ensure product qualification rate. Currently, most common inspection devices use a single inspection camera for image acquisition and analysis. However, in actual production, after prolonged use, the lens surface of the inspection camera easily accumulates dust or stains, leading to blurred images, false detections, or missed detections. Cleaning the camera usually requires stopping the machine for manual wiping, which not only affects inspection efficiency but may also damage the lens due to improper handling. Furthermore, existing devices lack camera self-testing and calibration functions, making it difficult to determine the camera's normal operating condition in real time, often requiring external calibration plates, increasing equipment complexity and maintenance costs.

[0005] Therefore, it is necessary to provide an intelligent visual inspection device and method based on keyboard conductive film processing to solve the above-mentioned technical problems. Summary of the Invention

[0006] The purpose of this invention is to provide an intelligent visual inspection device and method based on keyboard conductive film processing, so as to solve the problems of the prior art mentioned in the background.

[0007] Based on the above ideas, the present invention provides the following technical solution: an intelligent visual inspection device based on keyboard conductive film processing, comprising an inspection stage, an upper cover frame fixedly connected to the top of the inspection stage, a first sliding rail for conveying the material being provided on the top of the inspection stage, and further comprising: A movable platform is fixedly connected to the movable end of the first sliding electric rail. Two electric push rods are fixedly connected to one side of the movable platform. The telescopic ends of the two electric push rods are fixedly connected to a fixed plate. A movable frame is fixedly connected to the outside of the fixed plate. The two movable frames are set on the top of the movable platform and are arranged symmetrically. A smoothing mechanism for smoothing the conductive film is set on the outside of the two movable frames. The second sliding rail is fixedly connected inside the upper cover frame. A moving frame is fixedly connected to the outer side of the moving end of the second sliding rail. Two sliding plates are fixedly connected to the outer side of the moving frame. A detection camera for detection is fixedly connected to the outer side of each of the two sliding plates. A first rack is fixedly connected to the outer side of each sliding plate. A processing frame is fixedly connected to both sides inside the first sliding rail. A cleaning mechanism for cleaning the detection camera is provided inside the processing frame.

[0008] As a further aspect of the present invention: the smoothing mechanism includes a lower pressure plate, a plurality of first telescopic rods and a plurality of first springs are fixedly connected between the lower pressure plate and the movable frame, and the plurality of first springs are sleeved on the outside of the first telescopic rods. A first electromagnet is fixedly connected to the top of the movable frame, and a first magnet is fixedly connected to the top of the lower pressure plate. When the first electromagnet is energized, it repels the first magnet magnetically.

[0009] As a further embodiment of the present invention: the smoothing mechanism further includes a connecting plate, which is slidably disposed inside the movable frame. A dust blowing pipe is fixedly connected to the bottom of the connecting plate. A first take-up roller is rotatably connected to one end of the movable frame. A baffle is wrapped and fixedly fixed to the outside of the first take-up roller. The baffle is fixedly connected to the connecting plate. A second take-up roller is rotatably connected to the other end of the movable frame. The second take-up roller is connected to the movable frame by a torsion spring. A self-inspection cloth is wrapped and fixedly fixed to the outside of the second take-up roller. One end of the self-inspection cloth is fixedly connected to the connecting plate.

[0010] As a further embodiment of the present invention: an adsorption roller is rotatably connected to the bottom of the connecting plate, and friction wheels are fixedly connected to both ends of the adsorption roller. A friction pad is fixedly connected to the bottom of the movable frame. The friction wheel contacts the friction pad and generates electrostatic dust attraction through friction. A dust collection frame for dust collection is fixedly connected to one end of the movable frame.

[0011] As a further embodiment of the present invention: the cleaning mechanism includes a support plate, which is fixedly connected to the inside of the processing frame. A cleaning frame is rotatably connected to the top of the support plate. The top of the cleaning frame has multiple sliding grooves. Multiple connecting blocks are arranged inside the cleaning frame. Multiple electric telescopic rods are fixedly connected to the outside of the cleaning frame. The telescopic ends of the multiple electric telescopic rods pass through the outside of the cleaning frame and are fixedly connected to the connecting blocks. A cleaning rod is arranged inside the connecting block. The cleaning rod passes through the connecting block and is movably connected to the connecting block. A cleaning head is fixedly connected to the top of the cleaning rod. A second magnet is fixedly connected to the bottom of the cleaning rod. A second electromagnet is fixedly connected to the bottom of the inside of the cleaning frame. The second electromagnet and the second magnet are magnetically repelled.

[0012] As a further embodiment of the present invention: the cleaning mechanism further includes a gear ring, which is rotatably connected to the connecting block, and a protrusion is fixedly connected inside the connecting block. A sliding groove is provided on the outer side of the cleaning rod, and the protrusion extends into the sliding groove. A toothed plate is fixedly connected inside the cleaning frame, and the toothed plate meshes with the gear ring. A transmission gear ring is fixedly connected to the outer side of the cleaning frame, and the transmission gear ring meshes with a drive gear. The drive gear is rotatably connected to the top of the support plate.

[0013] As a further embodiment of the present invention: limiting plates are fixedly connected to both sides of the plurality of connecting blocks, a cleaning belt is provided on the outside of the cleaning head, the cleaning belt passes through the two limiting plates and extends to the top of the cleaning head, a first take-up reel and a second take-up reel are rotatably connected to the outside of the cleaning frame, and the two ends of the cleaning belt are fixedly connected to the first take-up reel and the second take-up reel, respectively.

[0014] As a further embodiment of the present invention: a jet frame is rotatably connected to the outside of the cleaning frame, a plurality of nozzles are provided on the top of the jet frame and connected to an external air supply pipe, and a dust suction hood is fixedly connected inside the processing frame and the dust suction hood is connected to an external air suction pipe.

[0015] As a further aspect of the present invention: a sealing plate for sealing is provided on one side of the processing frame, a fixing rod is fixedly connected to the top of the processing frame, a connecting plate is fixedly connected to the outside of the sealing plate, the connecting plate is slidably disposed on the outside of the fixing rod, a second spring is sleeved on the outside of the fixing rod, the two ends of the fixing rod are respectively fixedly connected to the connecting plate and one end of the second spring, a rotating shaft is provided inside the processing frame, the rotating shaft passes through the processing frame and is rotatably connected to the processing frame, a transmission gear is fixedly connected to the top of the rotating shaft, the transmission gear meshes with a first rack, a traction rope is fixedly connected between the rotating shaft and the sealing plate, when the rotating shaft rotates, the sealing plate is pulled by the traction rope to close the processing frame.

[0016] The intelligent visual inspection method based on keyboard conductive film processing includes the following steps: Step 1: Place the keyboard conductive film on top of the moving platform and convey it into the upper cover frame; Step 2: During the conveying process, the electric push rod drives the moving frame to the top of the moving platform, and the smoothing mechanism smooths the conductive film of the keyboard. Step 3: Then, the conductive film of the keyboard is inspected by one of the inspection cameras. After each inspection, the sliding plate is driven by the second sliding rail, so that one of the inspection cameras moves into the processing frame for cleaning, while the other inspection camera inspects the conductive film of the keyboard.

[0017] Compared with the prior art, the beneficial effects of the present invention are: 1. The sliding plate is moved by the second sliding rail, so that one of the detection cameras moves into the processing frame for cleaning, while the other detection camera detects the conductive film on the keyboard. This achieves dual detection and avoids the detection results being affected by the error of a single detection camera.

[0018] 2. A self-inspection cloth is installed between the connecting plate and the second winding roller. The self-inspection cloth unfolds to prevent dust from flying (the unfolded self-inspection cloth forms a partially enclosed space, further suppressing dust); and after the self-inspection cloth is unfolded, the detection camera can perform self-inspection through the self-inspection cloth. Throughout the entire process, pressing, blowing, cloth winding, and self-inspection cloth unfolding are all coordinated by the same drive chain.

[0019] 3. When the adsorption roller moves to one end of the moving frame, the dust collection frame is connected to the external dust collection pipe. The dust collection frame continuously adsorbs dust and works in conjunction with the adsorption roller and the dust blowing pipe to complete multiple dust removal processes. The dust collection frame, adsorption roller, and dust blowing pipe work together to achieve efficient and thorough dust removal by using the principles of blowing, electrostatic adsorption, and negative pressure suction, respectively, ensuring the cleanliness of the conductive film surface.

[0020] 4. By setting an external motor, the motor's output shaft drives the drive gear to rotate, the drive gear drives the transmission gear ring to rotate, and the transmission gear ring drives the cleaning frame to rotate, causing the cleaning head to rotate and extend its cleaning outwards from the detection camera, thereby achieving full coverage of the camera lens, avoiding leaving any cleaning dead corners, and achieving a comprehensive cleaning effect.

[0021] 5. A micro motor is installed on the outside of the second take-up reel. The output shaft of the micro motor drives the second take-up reel to rotate, keeping the cleaning belt clean and ensuring that a clean belt surface is used for each cleaning, thus avoiding secondary pollution. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2This is a schematic diagram of the mobile station structure of the present invention; Figure 3 This is the present invention. Figure 2 A magnified structural diagram of part A; Figure 4 This is a schematic diagram of the movable frame structure of the present invention; Figure 5 This is a schematic diagram of the smoothing mechanism structure of the present invention; Figure 6 This is a schematic diagram of the processing frame structure of the present invention; Figure 7 This is a schematic diagram of the dust collection hood structure of the present invention; Figure 8 This is a schematic diagram of the cleaning frame structure of the present invention; Figure 9 This is a schematic diagram of the connecting block structure of the present invention; Figure 10 This is the present invention. Figure 9 A magnified structural diagram of part B.

[0024] In the diagram: 1. Detection table; 101. Upper cover frame; 102. First sliding rail; 103. Diffuser plate; 2. Moving table; 3. Second sliding rail; 301. Moving frame; 302. Sliding plate; 303. Detection camera; 304. First rack; 4. Moving frame; 400. Fixed plate; 401. Electric push rod; 402. Lower pressure plate; 403. First telescopic rod; 4031. First spring; 404. First magnet; 5. ; 501. Connecting plate; 502. Baffle cloth; 503. First take-up roller; 504. Second take-up roller; 505. Self-inspection cloth; 601. Adsorption roller; 602. Friction wheel; 603. 604. Dust blowing pipe; 8. Dust suction frame; 9. Processing frame; 10. Support plate; 11. Sealing plate; 12. Fixing rod; 13. Connecting plate; 14. Second spring; 15. Rotating shaft; 16. Transmission gear; 17. Cleaning frame; 18. Toothed plate; 19. Electric telescopic rod; 10. Connecting block; 10. Cleaning rod; 11. Cleaning head; 22. Limiting plate; 13. Cleaning belt; 14. First take-up reel; 15. Second take-up reel; 16. Second magnet; 17. Slide groove; 18. Toothed ring; 19. Transmission toothed ring; 10. Drive gear; 11. Air jet frame; 12. Dust suction hood. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0026] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.

[0027] like Figures 1 to 10 As shown, the intelligent visual inspection device and method based on keyboard conductive film processing includes the following embodiments: Example 1: Includes a testing platform 1, with an upper cover frame 101 fixedly connected to the top of the testing platform 1. A diffuser plate 103 is fixedly connected inside the upper cover frame 101 for diffused light. A first sliding rail 102 for conveying is provided on the top of the testing platform 1. Also includes: The movable stage 2 is fixedly connected to the movable end of the first sliding rail 102. Two electric push rods 401 are fixedly connected to one side of the movable stage 2. The telescopic ends of the two electric push rods 401 are fixedly connected to the fixed plates 400. The movable frames 4 are fixedly connected to the outside of the fixed plates 400. The two movable frames 4 are set on the top of the movable stage 2 and are symmetrically arranged. The outside of the two movable frames 4 are provided with a smoothing mechanism for smoothing the conductive film. The second sliding rail 3 is fixedly connected inside the upper cover frame 101. A moving frame 301 is fixedly connected to the outer side of the moving end of the second sliding rail 3. Two sliding plates 302 are fixedly connected to the outer side of the moving frame 301. A detection camera 303 for detection is fixedly connected to the outer side of each of the two sliding plates 302. A first rack 304 is fixedly connected to the outer side of each sliding plate 302. A processing frame 8 is fixedly connected to both sides inside the first sliding rail 102. A cleaning mechanism for cleaning the detection camera 303 is provided inside the processing frame 8.

[0028] In practice, the keyboard conductive film is placed on top of the moving stage 2 and transported to the upper cover frame 101 via the first sliding rail 102. During transport, the moving frame 4 is moved to the top of the moving stage 2 by the electric push rod 401, and the keyboard conductive film is smoothed by a smoothing mechanism. Then, the keyboard conductive film is inspected by one of the detection cameras 303. After each inspection, the sliding plate 302 is moved by the second sliding rail 3, causing one of the detection cameras 303 to move into the processing frame 8 for cleaning, while the other detection camera 303 inspects the keyboard conductive film, thus achieving dual inspection and avoiding the impact of errors from a single detection camera 303 on the inspection results.

[0029] Example 2: The smoothing mechanism includes a lower pressure plate 402. Multiple first telescopic rods 403 and multiple first springs 4031 are fixedly connected between the lower pressure plate 402 and the movable frame 4. The multiple first springs 4031 are sleeved on the outside of the first telescopic rods 403. A first electromagnet is fixedly connected to the top of the movable frame 4. A first magnet 404 is fixedly connected to the top of the lower pressure plate 402. When the first electromagnet is energized, it repels the first magnet 404 magnetically.

[0030] The smoothing mechanism also includes a connecting plate 501, which is slidably disposed inside the movable frame 4. A dust blowing pipe 603 is fixedly connected to the bottom of the connecting plate 501. A first take-up roller 503 is rotatably connected to one end of the movable frame 4. A baffle 502 is wrapped and fixedly fixed to the outside of the first take-up roller 503. The baffle 502 is fixedly connected to the connecting plate 501. A second take-up roller 504 is rotatably connected to the other end of the movable frame 4. The second take-up roller 504 is connected to the movable frame 4 by a torsion spring. A self-inspection cloth 505 is wrapped and fixedly fixed to the outside of the second take-up roller 504. One end of the self-inspection cloth 505 is fixedly connected to the connecting plate 501.

[0031] In practice, when the conductive film needs to be smoothed, the electric push rod 401 moves the moving frame 4 to the top of the moving platform 2, so that one end of the two moving frames 4 contacts each other. Then, the first electromagnet at the top of the moving frame 4 is activated, and the first magnet 404 is pushed down by magnetic repulsion. The bottom of the pressure plate 402 contacts the conductive film and presses it down to ensure stability. The beneficial effect of this is to avoid film displacement and ensure accurate subsequent detection position. Then, by setting an external motor, the output shaft of the external motor is fixedly connected to the first winding roller 503. The rotation of the first winding roller 503 drives the baffle 502 to wind up. At this time, the baffle 502 pulls the connecting plate 501, and the connecting plate 501 drives the bottom dust blowing pipe 603 to move together, so that the dust blowing pipe 603 blows air onto the conductive film, blowing the dust and wrinkles on the surface of the conductive film outward. The air blowing and the baffle are linked, which efficiently removes dust and wrinkles and avoids secondary dust re-entrainment. Meanwhile, a self-inspection cloth 505 is provided between the connecting plate 501 and the second winding roller 504. The self-inspection cloth 505 unfolds accordingly, which can prevent dust from flying. (The unfolded self-inspection cloth forms a partially enclosed space, further suppressing dust.) Furthermore, after the self-inspection cloth 505 is unfolded, the detection camera 303 can perform self-inspection through the self-inspection cloth 505. The self-inspection cloth also serves as a standard reference, facilitating camera clarity detection and calibration without the need for additional calibration plates. Throughout the process, pressing, air blowing, cloth winding, and self-inspection cloth unfolding are all coordinated by the same drive chain, exhibiting strong action linkage, high automation, and reduced control complexity.

[0032] In this embodiment, an adsorption roller 601 is rotatably connected to the bottom of the connecting plate 501, and friction wheels 602 are fixedly connected to both ends of the adsorption roller 601. A friction pad is fixedly connected to the bottom of the moving frame 4. The friction wheel 602 contacts the friction pad and generates static electricity to attract dust through friction. A dust collection frame 604 for dust collection is fixedly connected to one end of the moving frame 4.

[0033] In practice, during the dust blowing process, an adsorption roller 601 is installed at the bottom of the connecting plate 501. When the adsorption roller 601 moves, the friction wheels 602, which are fixedly connected to both ends of the adsorption roller 601, come into contact with the friction pad at the bottom of the moving frame 4, causing the outer side of the adsorption roller 601 to acquire static electricity. The static electricity generated by friction can actively adsorb the flying dust, preventing the dust from escaping into the surrounding environment and improving the dust removal effect. During the dust blowing process, some dust can be adsorbed on the outer side of the adsorption roller 601, thereby reducing secondary pollution. The adsorption roller and the dust blowing pipe work together to ensure that the blown dust is promptly adsorbed by static electricity, preventing it from falling back onto the conductive film surface. Meanwhile, when the adsorption roller 601 moves to one end of the moving frame 4, the dust collection frame 604 is connected to the external dust collection pipe. The dust collection frame 604 continuously adsorbs dust and works in conjunction with the adsorption roller 601 and the dust blowing pipe 603 to complete multiple dust removal processes. The dust collection frame, adsorption roller, and dust blowing pipe work together to achieve efficient and thorough dust removal by utilizing the three principles of blowing, electrostatic adsorption, and negative pressure suction, respectively, thus ensuring the cleanliness of the conductive film surface.

[0034] Example 3: The cleaning mechanism includes a support plate 800, which is fixedly connected to the inside of the processing frame 8. A cleaning frame 9 is rotatably connected to the top of the support plate 800. The top of the cleaning frame 9 has multiple sliding grooves. Multiple connecting blocks 902 are provided inside the cleaning frame 9. Multiple electric telescopic rods 901 are fixedly connected to the outside of the cleaning frame 9. The telescopic ends of the multiple electric telescopic rods 901 pass through the outside of the cleaning frame 9 and are fixedly connected to the connecting blocks 902. A cleaning rod 903 is provided inside the connecting block 902. The cleaning rod 903 passes through the connecting block 902 and is movably connected to the connecting block 902. A cleaning head 904 is fixedly connected to the top of the cleaning rod 903. A second magnet 909 is fixedly connected to the bottom of the cleaning rod 903. A second electromagnet is fixedly connected to the bottom of the inside of the cleaning frame 9. The second electromagnet and the second magnet 909 are magnetically repelled.

[0035] The cleaning mechanism also includes a gear ring 911, which is rotatably connected to a connecting block 902. A protrusion is fixedly connected inside the connecting block 902. A groove 910 is provided on the outer side of the cleaning rod 903, and the protrusion extends into the groove 910. A toothed plate 900 is fixedly connected inside the cleaning frame 9, and the toothed plate 900 meshes with the gear ring 911. A transmission gear ring 912 is fixedly connected to the outer side of the cleaning frame 9, and a drive gear 913 meshes with the drive gear ring 912. The drive gear 913 is rotatably connected to the top of the support plate 800.

[0036] In practice, when the detection camera 303 to be cleaned moves into the processing frame 8, it is positioned directly above the cleaning frame 9. Activating the second electromagnet at the bottom of the cleaning frame 9 generates magnetic repulsion, which in turn pushes multiple second magnets 909 upwards. These magnets then push the cleaning head 904 at the top of the cleaning rod 903 into contact with the detection camera 303, achieving non-contact thrust control and preventing damage to the lens from hard impacts. Activating the electric telescopic rod 901 moves the connecting block 902, while the gear ring 911 meshes with the gear plate 900. The protrusions inside the gear ring 911 drive the cleaning rod 903 to rotate, significantly improving the cleaning effect of the cleaning head 904 and resulting in more even and thorough cleaning. In addition, a transmission gear ring 912 is fixedly connected to the outside of the cleaning frame 9. By setting an external motor, the output shaft of the motor drives the drive gear 913 to rotate, the drive gear 913 drives the transmission gear ring 912 to rotate, and the transmission gear ring 912 drives the cleaning frame 9 to rotate, so that the cleaning head 904 rotates and extends to the outside of the detection camera 303 for cleaning, thereby achieving full coverage of the camera lens, avoiding leaving cleaning dead corners, and achieving the effect of comprehensive cleaning.

[0037] In this embodiment: Limiting plates 905 are fixedly connected to both sides of multiple connecting blocks 902. A cleaning belt 906 is provided on the outside of the cleaning head 904. The cleaning belt 906 passes through the two limiting plates 905 and extends to the top of the cleaning head 904. A first take-up reel 907 and a second take-up reel 908 are rotatably connected to the outside of the cleaning frame 9. The two ends of the cleaning belt 906 are fixedly connected to the first take-up reel 907 and the second take-up reel 908 respectively.

[0038] In practice, when the cleaning head 904 cleans the detection camera 303, if it continues to clean for an extended period, it will inevitably accumulate dust, causing secondary contamination of the detection camera 303 during subsequent cleaning. Therefore, in this solution, the cleaning belt 906 passes through the limiting plate 905, allowing the cleaning head 904 to push the cleaning belt 906 into contact with the detection camera 303. This method avoids direct contact between the cleaning head 904 and the lens, preventing dust transfer. Furthermore, a micro motor is installed on the outside of the second take-up reel 908. The output shaft of the micro motor drives the second take-up reel 908 to rotate, ensuring the cleaning belt 906 remains clean and guaranteeing the use of a clean belt surface for each cleaning, thus preventing secondary contamination.

[0039] In this embodiment: a jet frame 10 is rotatably connected to the outside of the cleaning frame 9. The top of the jet frame 10 is provided with multiple nozzles and connected to an external air supply pipe. A dust suction hood 11 is fixedly connected inside the processing frame 8 and is connected to an external air suction pipe.

[0040] In practice, when the cleaning head 904 on the cleaning frame 9 is cleaning, air is sprayed into the air jet frame 10 through the external air supply pipe, so that the airflow pre-cleans the detection camera 303, and the dust is adsorbed and collected by the dust suction hood 11 to avoid dust being stirred up and causing pollution.

[0041] Example 4: A sealing plate 801 for sealing is provided on one side of the processing frame 8. A fixing rod 802 is fixedly connected to the top of the processing frame 8. A connecting plate 803 is fixedly connected to the outside of the sealing plate 801. The connecting plate 803 is slidably disposed outside the fixing rod 802. A second spring 804 is sleeved on the outside of the fixing rod 802. Both ends of the fixing rod 802 are fixedly connected to one end of the connecting plate 803 and the second spring 804, respectively. A rotating shaft 805 is provided inside the processing frame 8. The rotating shaft 805 passes through the processing frame 8 and is rotatably connected to the processing frame 8. A transmission gear 806 is fixedly connected to the top of the rotating shaft 805. The transmission gear 806 is meshed with the first rack 304. A traction rope is fixedly connected between the rotating shaft 805 and the sealing plate 801. When the rotating shaft 805 rotates, the sealing plate 801 is pulled by the traction rope to close the processing frame 8.

[0042] In practice, when the detection camera 303 moves into the processing frame 8 for cleaning, in order to ensure that dust does not overflow during the cleaning process, the first rack 304 on the outer side of the sliding plate 302 drives the transmission gear 806 to rotate. The transmission gear 806 drives the rotating shaft 805 to rotate. The rotating shaft 805 pulls the sealing plate 801 through the traction rope, so that the sealing plate 801 seals the processing frame 8, thereby forming a closed cleaning space and effectively preventing dust from leaking out and polluting the equipment or environment.

[0043] The intelligent visual inspection method based on keyboard conductive film processing includes the following steps: Step 1: Place the keyboard conductive film on the top of the moving stage 2 and convey it into the upper cover frame 101; Step 2: During the conveying process, the electric push rod 401 drives the moving frame 4 to move to the top of the moving platform 2, and the smoothing mechanism smooths the conductive film of the keyboard. Step 3: Then, the conductive film of the keyboard is detected by one of the detection cameras 303. After each detection is completed, the sliding plate 302 is driven by the second sliding rail 3, so that one of the detection cameras 303 moves into the processing frame 8 for cleaning, while the other detection camera 303 detects the conductive film of the keyboard.

[0044] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0045] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An intelligent visual inspection device based on keyboard conductive film processing, comprising an inspection platform (1), an upper cover frame (101) fixedly connected to the top of the inspection platform (1), and a first sliding electric rail (102) for conveying is provided on the top of the inspection platform (1), characterized in that, Also includes: The mobile platform (2) is fixedly connected to the moving end of the first sliding rail (102). Two electric push rods (401) are fixedly connected to one side of the mobile platform (2). The telescopic ends of the two electric push rods (401) are fixedly connected to a fixed plate (400). A mobile frame (4) is fixedly connected to the outside of the fixed plate (400). The two mobile frames (4) are set on the top of the mobile platform (2) and are symmetrically arranged. A smoothing mechanism for smoothing the conductive film is set on the outside of the two mobile frames (4). The second sliding rail (3) is fixedly connected inside the upper cover frame (101). A moving frame (301) is fixedly connected to the outside of the moving end of the second sliding rail (3). Two sliding plates (302) are fixedly connected to the outside of the moving frame (301). A detection camera (303) for detection is fixedly connected to the outside of both sliding plates (302). A first rack (304) is fixedly connected to the outside of the sliding plate (302). A processing frame (8) is fixedly connected to both sides inside the first sliding rail (102). A cleaning mechanism for cleaning the detection camera (303) is provided inside the processing frame (8).

2. The intelligent visual inspection device based on keyboard conductive film processing according to claim 1, characterized in that: The smoothing mechanism includes a lower pressure plate (402), and a plurality of first telescopic rods (403) and a plurality of first springs (4031) are fixedly connected between the lower pressure plate (402) and the movable frame (4). The plurality of first springs (4031) are sleeved on the outside of the first telescopic rods (403). A first electromagnet is fixedly connected to the top of the movable frame (4), and a first magnet (404) is fixedly connected to the top of the lower pressure plate (402). When the first electromagnet is energized, it repels the first magnet (404) magnetically.

3. The intelligent visual inspection device based on keyboard conductive film processing according to claim 2, characterized in that: The smoothing mechanism also includes a connecting plate (501), which is slidably disposed inside the movable frame (4). A dust blowing pipe (603) is fixedly connected to the bottom of the connecting plate (501). A first take-up roller (503) is rotatably connected to one end of the movable frame (4). A baffle (502) is wrapped and fixedly attached to the outside of the first take-up roller (503). The baffle (502) is fixedly connected to the connecting plate (501). A second take-up roller (504) is rotatably connected to the other end of the movable frame (4). The second take-up roller (504) is connected to the movable frame (4) by a torsion spring. A self-inspection cloth (505) is wrapped and fixedly attached to the outside of the second take-up roller (504). One end of the self-inspection cloth (505) is fixedly connected to the connecting plate (501).

4. The intelligent visual inspection device based on keyboard conductive film processing according to claim 3, characterized in that: The bottom of the connecting plate (501) is rotatably connected to an adsorption roller (601), and both ends of the adsorption roller (601) are fixedly connected to friction wheels (602). The bottom of the moving frame (4) is fixedly connected to a friction pad. The friction wheel (602) contacts the friction pad and generates static electricity to attract dust through friction. One end of the moving frame (4) is fixedly connected to a dust collection frame (604) for dust collection.

5. The intelligent visual inspection device based on keyboard conductive film processing according to claim 2, characterized in that: The cleaning mechanism includes a support plate (800), which is fixedly connected to the inside of the processing frame (8). A cleaning frame (9) is rotatably connected to the top of the support plate (800). The top of the cleaning frame (9) has multiple sliding grooves. Multiple connecting blocks (902) are provided inside the cleaning frame (9). Multiple electric telescopic rods (901) are fixedly connected to the outside of the cleaning frame (9). The telescopic ends of the multiple electric telescopic rods (901) pass through the outside of the cleaning frame (9) and are fixedly connected to the connecting blocks (902). A cleaning rod (903) is provided inside the connecting block (902). The cleaning rod (903) passes through the connecting block (902) and is movably connected to the connecting block (902). A cleaning head (904) is fixedly connected to the top of the cleaning rod (903). A second magnet (909) is fixedly connected to the bottom of the cleaning rod (903). A second electromagnet is fixedly connected to the bottom of the inside of the cleaning frame (9). The second electromagnet and the second magnet (909) are magnetically repelled.

6. The intelligent visual inspection device based on keyboard conductive film processing according to claim 5, characterized in that: The cleaning mechanism also includes a gear ring (911), which is rotatably connected to a connecting block (902), and a protrusion is fixedly connected inside the connecting block (902). A sliding groove (910) is provided on the outer side of the cleaning rod (903), and the protrusion extends into the sliding groove (910). A toothed plate (900) is fixedly connected inside the cleaning frame (9), and the toothed plate (900) meshes with the gear ring (911). A transmission gear ring (912) is fixedly connected on the outer side of the cleaning frame (9), and a drive gear (913) meshes with the drive gear ring (912). The drive gear (913) is rotatably connected to the top of the support plate (800).

7. The intelligent visual inspection device based on keyboard conductive film processing according to claim 6, characterized in that: Each of the multiple connecting blocks (902) has a limiting plate (905) fixedly connected to both sides. A cleaning belt (906) is provided on the outside of the cleaning head (904). The cleaning belt (906) passes through the two limiting plates (905) and extends to the top of the cleaning head (904). A first take-up reel (907) and a second take-up reel (908) are rotatably connected to the outside of the cleaning frame (9). The two ends of the cleaning belt (906) are fixedly connected to the first take-up reel (907) and the second take-up reel (908) respectively.

8. The intelligent visual inspection device based on keyboard conductive film processing according to claim 7, characterized in that: The cleaning frame (9) is rotatably connected to the outside of the jet frame (10), the top of the jet frame (10) is provided with multiple nozzles and connected to the external air supply pipe, and the processing frame (8) is fixedly connected to the inside of the dust collection hood (11), which is connected to the external air suction pipe.

9. The intelligent visual inspection device based on keyboard conductive film processing according to claim 1, characterized in that: A sealing plate (801) for sealing is provided on one side of the processing frame (8). A fixing rod (802) is fixedly connected to the top of the processing frame (8). A connecting plate (803) is fixedly connected to the outside of the sealing plate (801). The connecting plate (803) is slidably disposed on the outside of the fixing rod (802). A second spring (804) is sleeved on the outside of the fixing rod (802). Both ends of the fixing rod (802) are fixedly connected to one end of the connecting plate (803) and the second spring (804), respectively. (8) An internal rotating shaft (805) is provided. The rotating shaft (805) passes through the processing frame (8) and is rotatably connected to the processing frame (8). A transmission gear (806) is fixedly connected to the top of the rotating shaft (805). The transmission gear (806) meshes with the first rack (304). A traction rope is fixedly connected between the rotating shaft (805) and the sealing plate (801). When the rotating shaft (805) rotates, the sealing plate (801) is pulled by the traction rope to close the processing frame (8).

10. An intelligent visual inspection method based on keyboard conductive film processing, employing the intelligent visual inspection device based on keyboard conductive film processing as described in any one of claims 1 to 9, characterized in that: Includes the following steps: Step 1: Place the keyboard conductive film on the top of the moving stage (2) and transport it to the inside of the upper cover frame (101); Step 2: During the conveying process, the electric push rod (401) drives the moving frame (4) to the top of the moving platform (2), and the smoothing mechanism smooths the conductive film of the keyboard. Step 3: Then, the keyboard conductive film is tested by one of the detection cameras (303). After each test, the sliding plate (302) is driven by the second sliding rail (3) so that one of the detection cameras (303) moves into the processing frame (8) for cleaning, and the other detection camera (303) tests the keyboard conductive film.

Images