Integrated molding machine

Abstract

The application provides an integrated forming machine, and relates to the technical field of button cell manufacturing technology.The integrated forming machine comprises a forming machine body, a positioning assembly is arranged below a laser cutting system, the laser cutting system comprises a laser moving module, a fiber laser head and an ultraviolet laser head are arranged on the laser moving module; and the laser cutting system is used for cutting materials of a jig assembly and forming products. The cutting and jacking assembly of the integrated forming machine can move the jig assembly at the first full-dish stacking assembly to the positioning assembly, and cut the materials in the jig assembly by using the laser cutting system; then the cutting and jacking assembly moves the jig assembly after laser cutting to the discharging assembly, and after the products after cutting in the jig assembly are removed from the discharging assembly, the cutting and jacking assembly moves the jig assembly to the first empty-dish stacking assembly, so that the materials are automatically cut by using the laser cutting system.

Description

Technical Field

[0001] This invention relates to the technical field of button battery manufacturing technology, and in particular to an integrated molding machine. Background Technology

[0002] With the rapid development of lithium batteries, button batteries have become an important research tool, widely used in fields such as positive and negative electrode material research, electrolyte formulation iteration, and separator material research. In the production process of button batteries, the cutting and shaping of the electrodes is a key process that directly affects the battery's performance and quality.

[0003] Traditional electrode cutting mainly uses mechanical die punching, which has problems such as increased burrs on the cutting edge due to tool wear, affecting battery performance; stress generated by mechanical punching may cause electrode deformation; and it cannot meet the high precision requirements of burrs ≤30μm and heat-affected zone ≤80μm, which affect the cutting quality. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated molding machine to alleviate the technical problems of current methods that use mechanical molds to punch materials, resulting in increased burrs on the product edges, affecting battery performance, and low cutting accuracy.

[0005] This invention provides an integrated molding machine, including a molding machine body, on which at least one molding and cutting device is provided; The forming and cutting device includes a first moving module, and a first full-disc stacking assembly, a first empty-disc stacking assembly, a laser cutting system and a feeding assembly are sequentially arranged along the length of the first moving module. A cutting and lifting assembly is provided on the first moving module, and the first moving module causes the cutting and lifting assembly to move on the first moving module; A positioning component is provided below the laser cutting system. The laser cutting system includes a laser moving module, on which a fiber laser head and an ultraviolet laser head are provided. The first full-disc stacking assembly includes multiple jig assemblies stacked sequentially. The cutting and lifting assembly is used to move the jig assemblies and can move the jig assemblies to the positioning assembly, the unloading assembly and the first empty-disc stacking assembly. The laser cutting system is used to cut the material of the fixture assembly and form the product.

[0006] In an optional embodiment, the fixture assembly includes an upper fixture pressure plate and a fixture base, the upper fixture pressure plate being disposed on the fixture base, and the upper fixture pressure plate and the fixture base cooperating to clamp materials; The upper pressure plate of the fixture has an upper machining hole, and the base of the fixture is provided with a lower machining groove corresponding to the upper machining hole. A support column is provided in the lower machining groove, and a machining area is formed between the support column and the inner wall of the lower machining groove. In an optional embodiment, an upper assembly groove is provided on the upper end surface of the fixture base, and the lower machining groove is disposed in the upper assembly groove; At least one positioning groove is provided on the fixture base, and the positioning groove communicates with the upper assembly groove; The fixture upper pressure plate includes an upper pressure plate body that matches the upper assembly slot, and a calibration plate that matches the positioning slot is provided on the upper pressure plate body; The positioning groove is provided with a lower positioning hole, and the calibration plate is provided with an upper positioning hole corresponding to the lower positioning hole.

[0007] In an optional embodiment, the lower end surface of the fixture base is provided with a plurality of first positioning through holes for matching with the first positioning member on the positioning assembly, a plurality of second positioning through holes for matching with the second positioning member on the cutting and lifting assembly, and a third positioning through hole for matching with the third positioning member on the adjacent fixture assembly. Furthermore, a third positioning element is provided on the upper surface of the fixture base and installed on the third positioning through hole.

[0008] In an optional embodiment, the lower end face of the fixture base is provided with lower grooves at both ends along its length.

[0009] In an optional embodiment, the positioning component includes two positioning brackets, and the two positioning brackets are disposed on both sides of the first moving module; A positioning plate is provided on the positioning bracket, and a first channel for the lifting plate of the cutting lifting assembly to pass through is formed between the two positioning plates, and the first positioning element is provided on the positioning plate. A first limiting plate is provided above the positioning bracket, and the first limiting plate is spaced apart from the positioning plate; a first blocking plate is provided on the side of the positioning plate away from the first full-pan stacking assembly, and the first blocking plate is used to block the cutting and lifting assembly.

[0010] In an optional embodiment, the positioning plate is provided with a first support plate, and the first limiting plate is provided at the upper end of the first support plate; A first placement area for placing a fixture assembly is formed between the two first support plates, and a first detection port is provided on the first support plates; The positioning plate is provided with a first detection element, which detects whether there is a detection fixture assembly in the first placement area through a first detection port.

[0011] In an optional embodiment, the unloading assembly includes two unloading brackets, and the two unloading brackets are disposed on both sides of the first movable module; A feeding plate is provided on the feeding bracket, and a second channel for the lifting plate of the cutting lifting assembly to pass through is formed between the two feeding plates, and a second positioning member is provided on the feeding plate; A second limiting plate is provided above the feeding plate, and the second limiting plate is spaced apart from the feeding plate; a second blocking plate is provided on the side of the feeding plate away from the first full-pan stacking assembly, and the second blocking plate is used to block the cutting and lifting assembly. In an optional embodiment, a second support plate is provided on the feeding plate, and a second limiting plate is provided at the upper end of the second support plate; A second placement area for placing a fixture assembly is formed between the two second support plates, and a second detection port is provided on the second support plates; The feeding bracket is equipped with a second detection element, which detects whether there is a detection fixture assembly in the second placement area through a second detection port. In an optional embodiment, the cutting and lifting assembly includes a lifting assembly and a lifting plate disposed on the lifting assembly, wherein the second positioning member is disposed on the lifting plate.

[0012] The cutting and lifting assembly of the integrated molding machine provided by this invention can move the fixture assembly at the first full-disc stack assembly to the positioning assembly, and use a laser cutting system to cut the material in the fixture assembly; the cutting and lifting assembly then moves the laser-cut fixture assembly to the unloading assembly, and after the cut product is removed from the fixture assembly at the unloading assembly, the cutting and lifting assembly moves the fixture assembly to the first empty-disc stack assembly. In this way, the laser cutting system is used to automatically cut the material, improve the cutting accuracy, and ensure that the cut product meets the high precision requirements. Attached Figure Description To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of an integrated molding machine provided in an embodiment of the present invention; Figure 2 for Figure 1 The diagram shows another angle of the integrated molding machine. Figure 3 for Figure 1 The diagram shows another angle of the integrated molding machine. Figure 4 for Figure 1 The diagram shows the structure of the forming and cutting device of the integrated molding machine. Figure 5 for Figure 1 A schematic diagram of the positioning components of the integrated molding machine shown; Figure 6 for Figure 1 The diagram shows the structural schematic of the fixture assembly of the integrated molding machine; Figure 7 for Figure 6 A schematic diagram of the fixture base of the fixture assembly shown; Figure 8 for Figure 6 The diagram shows the structure of the pressure plate on the fixture assembly.

[0014] Icons: 100-Forming machine body; 200-First full-disc stacking assembly; 300-First empty-disc stacking assembly; 400-Positioning assembly; 401-Positioning bracket; 402-Positioning plate; 403-First positioning component; 404-First support plate; 405-First limiting plate; 406-First detection port; 500-Laser cutting system; 600-Unloading assembly; 700-First moving module; 800-Jig assembly; 801-Jig base; 8011-Second positioning through hole; 8012-Third positioning through hole; 8013-First positioning through hole; 8014-Upper assembly groove; 8015-Positioning groove; 8016-Lower positioning hole; 8017-Support column; 8018-Lower machining groove; 802-Upper pressure plate of fixture; 8021-Upper pressure plate body; 8022-Calibration plate; 8023-Upper machining hole; 8024-Upper positioning hole; 803-Third positioning component; 900-Cutting lifting assembly; 901-Lifting plate; 9011-Second positioning component; 902-Lifting assembly; 110-First blocking plate; 120-First inspection component. Detailed Implementation The terms “first,” “second,” “third,” etc., are used only for distinguishing descriptions and do not indicate a sequence number, nor should they be interpreted as indicating or implying relative importance.

[0015] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0016] In the description of this application, it should be noted that the terms "inner", "outer", "left", "right", "upper", "lower", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0017] In the description of this application, unless otherwise expressly specified and limited, the terms “set up,” “install,” “connect,” and “link” shall be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral connection; as a mechanical connection or an electrical connection; as a direct connection or an indirect connection through an intermediate medium; or as a connection within two components.

[0018] The technical solution of this application will now be clearly and completely described with reference to the accompanying drawings.

[0019] Example Reference Figures 1-8 This invention provides an integrated molding machine, including a molding machine body 100, on which at least one molding and cutting device is disposed; the molding and cutting device includes a first moving module 700, on which a first full-disc stacking assembly 200, a first empty-disc stacking assembly 300, a laser cutting system 500, and a feeding assembly 600 are sequentially disposed in the length direction of the first moving module 700; a cutting lifting assembly 900 is disposed on the first moving module 700, and the first moving module 700 causes the cutting lifting assembly 900 to move on the first moving module 700; a positioning assembly 400 is disposed below the laser cutting system 500, and the laser cutting system 500 includes a laser moving module, on which a fiber laser head and an ultraviolet laser head are disposed; The first full-disk stacking assembly 200 includes a plurality of jig assemblies 800 stacked sequentially. The cutting and lifting assembly 900 is used to move the jig assemblies 800 and can move the jig assemblies 800 to the positioning assembly 400, the unloading assembly 600 and the first empty disk stacking assembly 300. The laser cutting system 500 is used to cut the material in the jig assemblies 800 and form a product.

[0020] In some embodiments, the laser cutting system 500 has a fiber laser head and an ultraviolet laser head; the forming machine body 100 includes three forming and cutting devices, each of which includes a laser cutting system 500 or the three forming and cutting devices share a single laser cutting system 500; the three forming and cutting devices are respectively used for cutting the positive electrode sheet, the negative electrode sheet, and the separator; the positive electrode sheet and the negative electrode sheet use fiber lasers, which, in conjunction with optical components such as galvanometers, beam expanders, and field lenses, achieve high-quality cutting of the metal electrode sheets. The diaphragm is cut using an ultraviolet laser, along with a galvanometer, chiller, and cleaning lens, to achieve high-quality cutting of diaphragms and other polymer materials. Ultraviolet lasers are characterized by short wavelengths, high photon energy, and small heat-affected zones, making them particularly suitable for the precision cutting of diaphragms and other polymer materials.

[0021] The integrated forming machine is equipped with a dual laser system of ultraviolet laser and fiber laser. It selects the optimal cutting parameters for different material properties, and achieves high-precision cutting with burrs ≤30μm and heat-affected zone ≤80μm, which is significantly better than traditional mechanical punching methods.

[0022] A first full-disc stacking assembly 200, a second empty-disc stacking assembly, a positioning assembly 400, and a feeding assembly 600 are sequentially arranged in the moving direction of the first moving mold base. A laser cutting system 500 is arranged above the positioning assembly 400. The jig assembly 800 placed in the first full-disc stacking assembly 200 contains materials. The first empty-disc stacking assembly 300 is used to place the jig assembly 800 that has been cut by the laser cutting system 500 and to remove the cut products.

[0023] The material is placed manually into the fixture assembly 800 and the fixture assembly 800 is placed on the first full tray stacking assembly 200; the fixture assembly 800 of the first empty tray stacking assembly 300 is removed manually, and the remaining material in the fixture assembly 800 is removed and replaced.

[0024] The first moving module 700 moves the cutting and lifting assembly 900 in a first direction, which is the length direction of the first moving module 700. The cutting and lifting assembly 900 moves the fixture assembly 800 at the first full-disk stacking assembly 200 to the positioning assembly 400. The laser cutting system 500 cuts the material on the fixture assembly 800. The fixture assembly 800, after being cut by the laser cutting system 500, is moved by the cutting and lifting assembly 900 to the unloading assembly 600. After the product is removed from the fixture assembly 800 at the unloading assembly 600, it is placed back at the unloading assembly 600. The cutting and lifting assembly 900 then moves the fixture assembly 800 to the first empty-disk stacking assembly 300.

[0025] Both the first full-disk stacking component 200 and the first empty-disk stacking component 300 are existing technologies. The cooperation of the first moving module 700 and the cutting and lifting component 900 realizes the automatic separation and sequential conveying of the fixture component 800, enabling automated production line production to complete the cutting of one fixture per minute, increasing production efficiency by more than 50% compared to traditional methods.

[0026] Reference Figure 6 , Figure 7 and Figure 8 In an optional embodiment, the fixture assembly 800 includes a fixture upper pressure plate 802 and a fixture base 801. The fixture upper pressure plate 802 is disposed on the fixture base 801, and the fixture upper pressure plate 802 and the fixture base 801 cooperate to clamp materials. The upper pressure plate 802 of the fixture has an upper machining hole 8023, and the fixture base 801 is provided with a lower machining groove 8018 corresponding to the upper machining hole 8023. A support column 8017 is provided in the lower machining groove 8018, and a machining area is formed between the support column 8017 and the inner wall of the lower machining groove 8018. In some embodiments, the upper pressure plate 802 of the fixture assembly 800 is disposed on the fixture base 801; in the process of placing materials on the fixture assembly 800, the materials are first placed on the fixture base 801, and then the upper pressure plate 802 is fixed on the fixture base 801, thus realizing the placement of materials on the fixture assembly 800.

[0027] Depending on the quantity of products to be processed, multiple lower processing slots 8018 are provided on the fixture base 801, and the multiple lower processing slots 8018 are arranged in multiple rows and columns; a support column 8017 is provided in the lower processing slot 8018, and the upper end face of the support column 8017 abuts against the material.

[0028] The lower processing groove 8018 corresponds to the upper processing hole 8023. When it is necessary to cut the material on the fixture assembly 800, the laser enters from the upper processing hole 8023 and cuts along the circumference of the support shaft. During the cutting process, the laser moves along the processing area, thus cutting the material into a circular product. The laser sequentially cuts the material at the lower processing groove 8018 from the upper processing hole 8023. In this way, the material is cut into multiple circular products, and in subsequent processes, the product can be separated from the fixture assembly 800 without separating the upper pressure plate 802 and the fixture base 801.

[0029] Reference Figure 7 and Figure 8In an optional embodiment, an upper assembly groove 8014 is provided on the upper end surface of the fixture base 801, and a lower processing groove 8018 is disposed in the upper assembly groove 8014; at least one positioning groove 8015 is provided on the fixture base 801, and the positioning groove 8015 communicates with the upper assembly groove 8014; the fixture upper pressure plate 802 includes an upper pressure plate body 8021 that matches the upper assembly groove 8014, and a calibration plate 8022 that matches the positioning groove 8015 is provided on the upper pressure plate body 8021; The positioning groove 8015 is provided with a lower positioning hole 8016, and the calibration plate 8022 is provided with an upper positioning hole 8024 corresponding to the lower positioning hole 8016.

[0030] An upper assembly groove 8014 is provided on the fixture base 801, and multiple lower machining grooves 8018 are arranged in multiple rows and columns. In order to facilitate the precise correspondence between the upper machining holes 8023 on the upper pressure plate 802 of the fixture and the lower machining grooves 8018, a positioning groove 8015 is provided on the fixture base 801, which is connected to the upper assembly groove 8014. A calibration plate 8022 is provided on the upper pressure plate 802 of the fixture. The upper pressure plate body 8021 on the upper pressure plate 802 is assembled in the upper assembly groove 8014, and the calibration plate 8022 is assembled in the positioning groove 8015. In this way, the upper pressure plate 802 of the fixture is assembled on the fixture base 801 and the upper machining holes 8023 are precisely aligned with the lower machining grooves 8018.

[0031] Generally, a positioning groove 8015 is provided on both sides of the upper mounting groove 8014 of the fixture base 801, and two lower positioning holes 8016 are provided in the positioning groove 8015. An upper positioning hole 8024 corresponding to the lower positioning hole 8016 is provided on the positioning plate 402.

[0032] The lower positioning hole 8016 can be a threaded hole. A fastener with a screw is inserted into the upper positioning hole 8024 and then screwed into the lower positioning hole 8016 to fix the calibration plate 8022 in the positioning groove 8015. This also fixes the upper pressure plate 802 of the fixture on the fixture base 801, preventing relative movement between the fixture base 801 and the upper pressure plate 802 during the movement of the fixture assembly 800. This would cause misalignment between the upper machining hole 8023 and the lower machining groove 8018, affecting product quality.

[0033] In an optional embodiment, the lower end surface of the fixture base 801 is provided with a plurality of first positioning through holes 8013 for matching with the first positioning member 403 on the positioning assembly 400, a plurality of second positioning through holes 8011 for matching with the second positioning member 9011 on the cutting and lifting assembly 900, and a third positioning through hole 8012 for matching with the third positioning member 803 on the adjacent fixture assembly 800; Furthermore, a third positioning element 803 is provided on the upper surface of the fixture base 801 and installed on the third positioning through hole 8012.

[0034] In an optional embodiment, the lower end face of the fixture base 801 is provided with grooves at both ends along its length.

[0035] To facilitate the handling of the jig assembly 800, grooves are provided at both ends of the jig base 801 along its length; the length of the jig base 801 is perpendicular to the first direction.

[0036] Reference Figure 5 The positioning component 400 includes two positioning brackets 401, which are disposed on both sides of the first moving module 700. A positioning plate 402 is disposed on the positioning bracket 401, and a first channel for the lifting plate 901 of the cutting lifting component 900 to pass through is formed between the two positioning plates 402. A first positioning element 403 is disposed on the positioning plate 402. A first limiting plate 405 is disposed above the positioning plate 402, and the first limiting plate 405 is spaced apart from the positioning plate 402. A first blocking plate 110 is disposed on the side of the positioning plate 402 away from the first full-pan stacking component 200, and the first blocking plate 110 is used to block the cutting lifting component 900.

[0037] The positioning plate 402 is provided with a first support plate 404, and the first limiting plate 405 is provided at the upper end of the first support plate 404; a first placement area for placing the fixture assembly 800 is formed between the two first support plates 404, and a first detection port 406 is provided on the first support plate 404; a first detection element 120 is provided on the positioning bracket 401, and the first detection element 120 detects whether there is a fixture assembly 800 in the first placement area through the first detection port 406.

[0038] In some embodiments, the positioning brackets 401 are all fixed on the forming machine body 100, and the first moving module 700 is located between the two positioning brackets 401. A first positioning member 403 is provided at both ends of the positioning plate 402 in the first direction on the positioning bracket 401. When the cutting lifting component 900 moves the fixture component 800 to the positioning component 400, the first limiting plate 405 restricts the height of the fixture component 800 and ensures that the fixture component 800 moves to a sufficient height, that is, the fixture component 800 can move at the upper end of the first positioning member 403. When the cutting lifting component 900 abuts against the first blocking plate 110, it can be ensured that the first positioning through hole 8013 of the fixture component 800 corresponds one-to-one with the first positioning member 403. When the fixture component 800 descends, the first positioning member 403 can be inserted into the first positioning hole, ensuring that each fixture component 800 can be accurately fixed on the positioning component 400, and ensuring the accuracy of the laser cutting system 500 in cutting materials.

[0039] In an optional embodiment, the unloading assembly 600 includes two unloading brackets, and the two unloading brackets are disposed on both sides of the first moving module 700. A feeding plate is provided on the feeding bracket, and a second channel is formed between the two feeding plates for the lifting plate 901 of the cutting lifting assembly 900 to pass through. A second positioning member 9011 is provided on the feeding plate. A second limiting plate is provided above the feeding plate and is spaced apart from the feeding plate. A second blocking plate is provided on the side of the feeding plate away from the first full-pan stacking assembly 200. The second blocking plate is used to block the cutting lifting assembly 900. The unloading plate is provided with a second support plate, and the second limiting plate is provided at the upper end of the second support plate; a second placement area for placing the fixture assembly 800 is formed between the two second support plates, and a second detection port is provided on the second support plate; a second detection element is provided on the unloading bracket, and the second detection element detects whether the fixture assembly 800 is present in the second placement area through the second detection port. The first detection element 120 and the second detection element can also be fixed in other places. The first detection element 120 and the second detection element can be conventional detection elements such as photoelectric sensors or proximity switches.

[0040] After the laser cutting system 500 completes the cutting of the material in the fixture assembly 800 at the positioning component 400, the cutting lifting component 900 moves the fixture assembly 800 to the unloading component 600. The unloading component 600 has a similar structure to the positioning component 400. Two unloading brackets are located on both sides of the first moving module 700. A second positioning component 9011 is provided on both sides of the unloading plate in the first direction. That is, four first positioning through holes 8013, two second positioning through holes 8011 and four third positioning through holes 8012 are provided on the fixture base 801. Generally, one first positioning through hole 8013, one second positioning through hole 8011 and one third positioning through hole 8012 are arranged in the same row and adjacent to each other.

[0041] Reference Figure 4 In an optional embodiment, the cutting and lifting assembly 900 includes a lifting assembly 902 and a lifting plate 901 disposed on the lifting assembly 902, and the second positioning member 9011 is disposed on the lifting plate 901.

[0042] The first moving module 700 includes a moving motor, a lead screw, and a moving block. The moving motor drives the lead screw to rotate, causing the moving block to move in a first direction. A cutting lifting assembly 900 is mounted on the moving block. The lifting assembly 902 is a conventional lifting structure. A lifting plate 901 is mounted on the upper end of the lifting assembly 902, and four second positioning elements 9011 are mounted on the lifting plate 901. The first moving module 700 moves the cutting lifting assembly 900 to the lower end of the first full-disk stacking assembly 200. The lifting assembly 902 raises the lifting plate 901 and inserts the second positioning elements 9011 into the second positioning through holes 8011 of the fixture base 801 of the fixture assembly 800. This enables the first moving module 700 to precisely control the movement of the fixture assembly 800 in the first direction and prevents relative movement between the fixture assembly 800 and the lifting plate 901.

[0043] The first moving module 700 moves the fixture assembly 800 to one side of the positioning assembly 400. The lifting assembly 902 raises the lifting plate 901, which can be inserted into the first channel between the two positioning plates 402 and position the first positioning member 403 on the height positioning plate 402 of the fixture assembly 800. The first moving module 700 moves the fixture assembly 800 above the positioning plate 402 and abuts against the first blocking plate 110, which ensures that the first positioning through hole 8013 of the fixture assembly 800 corresponds one-to-one with the first positioning member 403. At this time, the lifting assembly 902 lowers the lifting plate 901, and the first positioning member 403 is inserted into the first positioning through hole 8013. This ensures that each fixture assembly 800 is accurately fixed on the positioning assembly 400, ensuring that the subsequent laser cutting system 500 can accurately cut the material on the fixture assembly 800.

[0044] During the process of the laser cutting system 500 cutting the material in the fixture assembly 800, the first moving module 700 moves the cutting lifting assembly 900 to the unloading assembly 600. The lifting plate 901 rises and inserts into the second channel, and the lifting plate 901 abuts against the second blocking plate. At this time, the second positioning part 9011 on the lifting plate 901 corresponds to the second positioning through hole 8011 on the fixture base 801. The lifting assembly 902 makes the lifting plate 901 continue to rise and fall, so that the fixture assembly 800 abuts against the lower end face of the second limiting plate. This ensures that the second positioning part 9011 is inserted into the second positioning through hole 8011, so that the fixture assembly 800 follows the cutting lifting assembly 900 to rise and fall and moves to the first empty tray stacking assembly 300, completing the recycling of the fixture assembly 800.

[0045] After the cutting lifting assembly 900 moves the jig assembly 800 at the unloading assembly 600 to the first empty tray stacking assembly 300, the cutting lifting assembly 900 moves to the positioning assembly 400. The cutting lifting assembly 900 then removes the jig assembly 800 at the positioning assembly 400 and moves it to the unloading assembly 600 in a similar manner to the unloading assembly 600.

[0046] After the jig assembly 800 is assembled on the unloading assembly 600, the first moving module 700 moves the cutting lifting assembly 900 to the first full-pan stacking assembly 200 and then assembles the other jig assemblies 800 onto the positioning assembly 400. After the jig assembly 800 on the unloading assembly 600 is picked up by a person or a robot, the product on the jig assembly 800 is taken out and then placed on the unloading assembly 600. The cutting and lifting assembly 900 of the integrated molding machine provided by the present invention can move the jig assembly 800 at the first full-disk stacking assembly 200 to the positioning assembly 400, and use the laser cutting system 500 to cut the material in the jig assembly 800; the cutting and lifting assembly 900 then moves the laser-cut jig assembly 800 to the unloading assembly 600, and after the cut product is removed from the jig assembly 800 at the unloading assembly 600, the cutting and lifting assembly 900 then moves the jig assembly 800 to the first empty-disk stacking assembly 300. In this way, the laser cutting system 500 is used to automatically cut the material, improve the cutting accuracy, and ensure that the cut product meets the high precision requirements. Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An integrated molding machine, characterized in that, It includes a molding machine body (100), on which at least one molding and cutting device is provided; The forming and cutting device includes a first moving module (700), and a first full-disc stacking assembly (200), a first empty-disc stacking assembly (300), a laser cutting system (500) and a feeding assembly (600) are arranged sequentially along the length of the first moving module (700). A cutting and lifting assembly (900) is provided on the first moving module (700), and the first moving module (700) causes the cutting and lifting assembly (900) to move on the first moving module (700); A positioning component (400) is provided below the laser cutting system (500). The laser cutting system (500) includes a laser moving module, on which a fiber laser head and an ultraviolet laser head are provided. The first full-disk stacking assembly (200) includes a plurality of jig assemblies (800) stacked sequentially. The cutting and lifting assembly (900) is used to move the jig assemblies (800) and can move the jig assemblies (800) to the positioning assembly (400), the unloading assembly (600) and the first empty-disk stacking assembly (300). The laser cutting system (500) is used to cut the material of the fixture assembly (800) and form a product.

2. The integrated molding machine according to claim 1, characterized in that, The fixture assembly (800) includes a fixture upper pressure plate (802) and a fixture base (801). The fixture upper pressure plate (802) is disposed on the fixture base (801), and the fixture upper pressure plate (802) and the fixture base (801) cooperate to clamp the material. The upper pressure plate (802) of the fixture has an upper machining hole (8023), and the fixture base (801) is provided with a lower machining groove (8018) corresponding to the upper machining hole (8023). A support column (8017) is provided in the lower machining groove (8018), and a machining area is formed between the support column (8017) and the inner wall of the lower machining groove (8018).

3. The integrated molding machine according to claim 2, characterized in that, The upper end surface of the fixture base (801) is provided with an upper assembly groove (8014), and the lower processing groove (8018) is disposed in the upper assembly groove (8014); At least one positioning groove (8015) is provided on the fixture base (801), and the positioning groove (8015) communicates with the upper assembly groove (8014); The fixture upper pressure plate (802) includes an upper pressure plate body (8021) that matches the upper assembly groove (8014), and a calibration plate (8022) that matches the positioning groove (8015) is provided on the upper pressure plate body (8021). The positioning groove (8015) is provided with a lower positioning hole (8016), and the calibration plate (8022) is provided with an upper positioning hole (8024) corresponding to the lower positioning hole (8016).

4. The integrated molding machine according to claim 3, characterized in that, The lower end surface of the fixture base (801) is provided with a plurality of first positioning through holes (8013) for matching with the first positioning member (403) on the positioning assembly (400), a plurality of second positioning through holes (8011) for matching with the second positioning member (9011) on the cutting lifting assembly (900), and a third positioning through hole (8012) for matching with the third positioning member (803) on the adjacent fixture assembly (800). Furthermore, a third positioning element (803) is provided on the upper surface of the fixture base (801) and installed on the third positioning through hole (8012).

5. The integrated molding machine according to claim 3, characterized in that, The lower end face of the fixture base (801) has grooves at both ends along its length.

6. The integrated molding machine according to claim 4, characterized in that, The positioning component (400) includes two positioning brackets (401), and the two positioning brackets (401) are disposed on both sides of the first moving module (700); A positioning plate (402) is provided on the positioning bracket (401), and a first channel for cutting the lifting plate (901) of the lifting assembly (900) to pass through is formed between the two positioning plates (402), and the first positioning element (403) is provided on the positioning plate (402). A first limiting plate (405) is provided above the positioning plate (402), and the first limiting plate (405) is spaced apart from the positioning plate (402); a first blocking plate (110) is provided on the side of the positioning plate (402) away from the first full-pan stacking assembly (200), and the first blocking plate (110) is used to block the cutting and lifting assembly (900).

7. The integrated molding machine according to claim 6, characterized in that, The positioning plate (402) is provided with a first support plate (404), and the first limiting plate (405) is provided at the upper end of the first support plate (404); A first placement area for placing a fixture assembly (800) is formed between the two first support plates (404), and a first detection port (406) is provided on the first support plate (404). The positioning bracket (401) is provided with a first detection element (120), which detects whether there is a detection fixture assembly (800) in the first placement area through a first detection port (406).

8. The integrated molding machine according to claim 4, characterized in that, The unloading assembly (600) includes two unloading brackets, and the two unloading brackets are disposed on both sides of the first moving module (700); A feeding plate is provided on the feeding bracket, and a second channel is formed between the two feeding plates for the lifting plate (901) of the cutting lifting assembly (900) to pass through, and a second positioning member (9011) is provided on the feeding plate. A second limiting plate is provided above the feeding plate, and the second limiting plate is spaced apart from the feeding plate; a second blocking plate is provided on the side of the feeding plate away from the first full-pan stacking assembly (200), and the second blocking plate is used to block the cutting lifting assembly (900).

9. The integrated molding machine according to claim 8, characterized in that, The feeding plate is provided with a second support plate, and the second limiting plate is provided at the upper end of the second support plate; A second placement area for placing the fixture assembly (800) is formed between the two second support plates, and a second detection port is provided on the second support plates; The feeding bracket is equipped with a second detection element, which detects whether there is a detection fixture assembly (800) in the second placement area through a second detection port.

10. The integrated molding machine according to claim 4, characterized in that, The cutting and lifting assembly (900) includes a lifting assembly (902) and a lifting plate (901) disposed on the lifting assembly (902), and the second positioning member (9011) is disposed on the lifting plate (901).

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