A high-efficiency assembling device for magnetic toy processing

Abstract

The application relates to the technical field of toy processing, in particular to a high-efficiency assembling device for magnetic toy processing, which comprises a first mounting shell, one side of the first mounting shell is provided with a first feeding mechanism, the other side is provided with a second feeding mechanism and a third feeding mechanism, a fixed plate is fixedly installed below the central position of the first mounting shell, a second rotating plate is rotatably installed at the upper end of the fixed plate, a first rotating plate is rotatably installed at the upper end of the second rotating plate, and a first rotation adjusting mechanism is arranged on one side of the first rotating plate and the second rotating plate. Through the cooperation of the automatic feeding, synchronous processing, magnet intermittent feeding, end cover overturning adsorption and double-sided automatic assembling structures, the continuous and accurate assembling of the building block shell, the magnet and the end cover is realized, the manual operation and process waiting time are reduced, the jamming and assembling error risk is reduced, and the production efficiency, assembling stability and product consistency are improved.

Description

Technical Field

[0001] This invention relates to the field of toy manufacturing technology, and in particular to a high-efficiency assembly device for manufacturing magnetic toys. Background Technology

[0002] Magnetic building blocks utilize the attraction between magnets to flexibly assemble various two-dimensional shapes and three-dimensional forms. They can help children learn about colors and geometric structures, improve their spatial cognition, logical thinking, and hands-on skills, and are both fun and educational, thus gaining widespread popularity.

[0003] However, the assembly process of existing magnetic building blocks still largely relies on manual labor, and the overall operation method has certain limitations. Workers usually need to complete multiple steps such as taking the building block shell, filling the magnet, aligning the end cap, and pressing it in sequence. There is a lack of effective connection between the various processes, and they can only be implemented step by step, making it difficult to form a continuous operation process. This results in a slow production cycle, high manual labor intensity, and low overall production efficiency, making it difficult to meet the needs of large-scale production.

[0004] Furthermore, when manually loading magnets, operators rely mainly on visual positioning and experience. During the process of picking up and placing magnets one by one, issues such as overloading, missing magnets, incorrect magnets, and misalignment are prone to occur, affecting the assembly accuracy and consistency of the product. At the same time, magnet loading and end cap installation are usually independent of each other. The magnets must be placed first before the end caps are pressed in. The two processes cannot be carried out simultaneously. The magnets are exposed inside the shell for a short period of time, which can easily cause them to slip, fall out, or become misaligned. This not only increases the risk of product defects but also prolongs the assembly time of a single product, thus limiting the overall assembly stability and production efficiency. Summary of the Invention

[0005] The purpose of this invention is to solve the above-mentioned problems existing in the prior art, and to propose a high-efficiency assembly device for the processing of magnetic toys.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency assembly device for processing magnetic toys, comprising a first mounting shell, a first feeding mechanism on one side of the first mounting shell, a second feeding mechanism and a third feeding mechanism on the other side, the center of the first mounting shell being vertically through, a fixed plate being fixedly installed below the center of the first mounting shell, a second rotating plate being rotatably installed on the upper end of the fixed plate, a first rotating plate being rotatably installed on the upper end of the second rotating plate, a first rotation adjustment mechanism being provided on one side of the first rotating plate and the second rotating plate for driving them to rotate, the first rotating plate being provided with a plurality of vertically through grooves, and the second rotating plate and the fixed plate being provided with through slots corresponding to the positions of the grooves; A processing platform is provided directly below the fixed plate. Several vertically connected rotating slots are provided on the processing platform. A third rotating plate is rotatably connected inside the rotating slots. A second rotation adjustment mechanism is provided on one side of the third rotating plate. A vertically connected mounting slot is provided in the middle of the third rotating plate. An electric door is provided inside the mounting slot. A rotating ring is rotatably mounted on the lower end of the first mounting housing. A third rotation adjustment mechanism is provided on one side of the rotating ring. Multiple rotating grooves are opened inside the lower part of the rotating ring, and a fourth feeding mechanism is installed inside the rotating grooves.

[0007] Preferably, the first feeding mechanism includes a first guide trough fixedly installed on the first mounting housing. The first guide trough is inclined and has a plurality of building block shells to be assembled placed inside it. A second guide trough is connected to one end of the first guide trough. The second guide trough is used to guide the building block shells into the corresponding grooves on the first rotating plate. A first electric telescopic rod is provided on the other end of the first guide trough. A push block is fixedly connected to the telescopic end of the first electric telescopic rod. The push block is used to push the building block shells in the first guide trough into the second guide trough.

[0008] Preferably, the second feeding mechanism includes a fifth feeding trough arranged at an inclination, with a plurality of end caps placed inside the fifth feeding trough, a plurality of third support columns fixedly installed at the lower end of the fifth feeding trough, and a first rotating block rotatably installed above the end of the fifth feeding trough. The first rotating block is driven to rotate by a first motor fixedly installed on the third support columns, and a second electric telescopic rod is fixedly installed on the side wall of the first rotating block. The telescopic end of the second electric telescopic rod is fixedly connected to a first vacuum suction cup, which is used to adsorb the end caps at the end of the fifth feeding trough.

[0009] Preferably, the third feeding mechanism includes two third guide troughs arranged in parallel and inclined. Several magnets are placed inside the third guide troughs. The lower end of the third guide troughs is supported by several support frames. The end of the third guide troughs is connected to a fourth guide trough arranged vertically. A fixed housing is provided on one side of the end of the fourth guide trough. The fixed housing is driven by a third electric telescopic rod fixedly installed on the support frame. A second baffle is fixedly installed on the side of the fixed housing near the third electric telescopic rod. A positioning component is provided inside the fixed housing.

[0010] Preferably, the positioning assembly includes two sets of second mounting housings slidably mounted inside the fixed housing. The second mounting housings and the upper surface of the second baffle are located on the same horizontal plane, and the second mounting housings are driven by a fourth electric telescopic rod mounted on the inner wall of the fixed housing. Each set of second mounting housings has two feeding slots, one in the front and one in the rear. The feeding slots are used to place magnets. An extrusion slot is provided between the two feeding slots. A movable sliding plate is provided inside the extrusion slot. The two sides of the sliding plate are elastically connected to the second mounting housing by springs.

[0011] Preferably, the first rotation adjustment mechanism includes gear teeth fixedly installed on the outer side of the first rotating plate and the second rotating plate. The first rotating plate has a third gear on one side that meshes with the gear teeth thereon, and the second rotating plate has a first gear on one side that meshes with the gear teeth thereon. The third gear is driven by a fourth motor fixedly installed on the lower end of the first mounting housing, and the first gear is driven by a second motor fixedly installed on the lower end of the first mounting housing.

[0012] Preferably, a plurality of first baffles are fixedly installed on the top of the first rotating plate, the groove is located inside the first baffles, and two limiting plates arranged symmetrically are fixedly installed on the top of the third rotating plate. A plurality of rubber rollers are rotatably installed on the side of the two limiting plates that are close to each other from top to bottom.

[0013] Preferably, the second rotation adjustment mechanism includes an external gear ring fixedly installed on the outer side of the lower end of the third rotating plate, and a fourth gear is meshed on one side of the external gear ring. The fourth gear is driven to rotate by a fifth motor fixedly installed on the processing platform.

[0014] Preferably, the fourth feeding mechanism includes a second rotating block rotatably installed inside the rotating groove. The second rotating block is driven to rotate by a sixth motor fixedly installed inside the rotating ring. A fifth electric telescopic rod is fixedly installed on the outer side wall of the second rotating block. An installation block is fixedly connected to the telescopic end of the fifth electric telescopic rod. Electromagnets are installed around the side of the installation block away from the fifth electric telescopic rod, and a second vacuum suction cup is installed in the middle position.

[0015] Preferably, a plurality of sixth electric telescopic rods are fixedly installed at the center of the top of the processing platform. The telescopic ends of the sixth electric telescopic rods are fixedly connected to pads. The pads correspond to the positions of the building block shells between the two limiting plates. The lower end of the mounting groove is fixedly connected to a sixth material guide groove.

[0016] Compared with existing technologies, the advantages of this invention are: 1. This application uses a first electric telescopic rod to push the building block shells one by one into the groove of the first rotating plate, and cooperates with the first baffle to limit and guide them, so that the building block shells can be stably and accurately positioned and fed, avoiding deviation, jamming or misalignment. It eliminates the need for manual picking and placing of each block, reduces manual intervention and straightening processes, improves the continuity and consistency of feeding, reduces the intensity of manual labor, and enhances the automation level and feeding stability of the equipment.

[0017] 2. This application achieves automatic sequential feeding of multiple building block shells to the processing platform by linking the first rotating plate and the second rotating plate. At the same time, the next batch of materials is fed during product processing, so that the feeding process and the processing process are carried out synchronously, reducing the idle time of the equipment, shortening the process connection cycle, improving the continuous operation capability of the equipment, thereby effectively improving the overall production efficiency and single machine capacity.

[0018] 3. This application uses a vacuum suction cup in conjunction with a rotating mechanism to achieve automatic adsorption and flipping of the end cap, which reduces the risk of damage to thin end caps during the picking and placing process. It also achieves intermittent feeding of magnets by alternately blocking the discharge port with the second mounting housing and baffle, avoiding blockage caused by continuous stacking. At the same time, it relies on the positioning column guide and electromagnet adsorption to complete precise alignment, ensuring uniform magnet assembly position and improving assembly stability and product consistency.

[0019] 4. This application can simultaneously separate and load multiple magnets by moving the fixed housing, reducing the traditional steps of picking and installing them one by one, greatly shortening the assembly cycle. At the same time, the magnets are always attracted and transported through the end cap by electromagnets, avoiding problems such as bumping, falling off or displacement of the magnets during the assembly process, improving the installation firmness of the magnets, reducing the risk of assembly interference, and improving the quality of the finished product.

[0020] 5. This application achieves simultaneous end cap pressing and magnet loading, allowing the magnets to be fixed during the end cap installation process, reducing independent assembly steps, increasing overall assembly speed, and utilizing a third rotating plate to flip the block shell to achieve double-sided automatic assembly. Finally, in conjunction with an electric door and material guiding structure, the blocks are automatically unloaded to the packaging area, forming a continuous assembly process, improving the degree of production automation and the efficiency of the entire production line.

[0021] In summary, this invention achieves continuous and precise assembly of building block shells, magnets, and end caps through a combination of structures such as automatic feeding, synchronous processing, intermittent magnetic feeding, end cap flipping adsorption, and double-sided automatic assembly. This reduces manual operation and process waiting time, lowers the risk of jamming and assembly errors, and improves production efficiency, assembly stability, and product consistency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency assembly device for processing magnetic toys proposed in this invention. Figure 2 This is a front view of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 3 This is a schematic diagram of the fifth guide groove of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 4 This is a schematic diagram of the third guide groove of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 5 This is a schematic diagram of the fixed housing of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 6 This is a schematic diagram of the fit between the end cap and the second mounting housing of a high-efficiency assembly device for processing magnetic toys according to the present invention; Figure 7 This is a full cross-sectional schematic diagram of the first mounting housing of a high-efficiency assembly device for processing magnetic toys proposed in this invention. Figure 8 This is a full sectional front view of the first mounting housing of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 9 This is a schematic diagram of the structure of the first rotating plate, the second rotating plate, and the fixed plate of the high-efficiency assembly device for processing magnetic toys proposed in this invention. Figure 10 This is a schematic diagram of the rotating ring of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 11 This is a bottom view of the rotating ring of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 12 This is a schematic diagram of the structure of the limiting plate of a high-efficiency assembly device for processing magnetic toys proposed in this invention; Figure 13 This is a schematic diagram of the mounting block of a high-efficiency assembly device for processing magnetic toys proposed in this invention.

[0023] In the diagram: 1. First mounting housing; 2. First rotating plate; 3. First baffle; 4. First support column; 5. Second support column; 6. First guide trough; 7. Block housing; 8. First electric telescopic rod; 9. Push block; 10. Second guide trough; 11. Third guide trough; 12. Magnet; 13. Fourth guide trough; 14. Support frame; 15. Fifth guide trough; 16. End cap; 17. Third support column; 18. Rotating ring; 19. Processing platform; 20. Sixth guide trough; 21. Mounting block; 22. First vacuum suction cup; 23. Second electric telescopic rod; 24. First rotating block; 25. First motor; 26. Third electric telescopic rod; 27. Second baffle; 8. Fixed housing; 29. ​​Second mounting housing; 30. Feeding trough; 31. Spring; 32. Sliding plate; 33. Fourth electric telescopic rod; 34. Second motor; 35. First gear; 36. Third motor; 37. Second gear; 38. Second rotating plate; 39. Fixed plate; 40. Limiting plate; 41. Fourth motor; 42. External gear ring; 43. Second rotating block; 44. Fifth electric telescopic rod; 45. Sixth electric telescopic rod; 46. Pad block; 47. Third rotating plate; 48. Electric door; 49. Third gear; 50. Fifth motor; 51. Fourth gear; 52. Rubber roller; 53. Electromagnet; 54. Second vacuum suction cup; 55. Sixth motor. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0025] Reference Figures 1 to 13 A high-efficiency assembly device for processing magnetic toys includes a first mounting shell 1. Several first support columns 4 are fixedly installed around the lower end of the first mounting shell 1 to support the first mounting shell 1. A first feeding mechanism is provided on one side of the first mounting shell 1, and a second feeding mechanism and a third feeding mechanism are provided on the other side.

[0026] The first mounting housing 1 is vertically continuous at its center. A fixing plate 39 is fixedly installed below the center of the first mounting housing 1. A second rotating plate 38 is rotatably installed on the upper end of the fixing plate 39. A first rotating plate 2 is rotatably installed on the upper end of the second rotating plate 38. Gear teeth are fixedly installed on the outer sides of both the first rotating plate 2 and the second rotating plate 38. A third gear 49 is provided on one side of the first rotating plate 2, which meshes with the upper gear teeth. The third gear 49 is driven by a fourth motor 41 fixedly installed at the lower end of the first mounting housing 1. A first gear 35 is provided on one side of the second rotating plate 38, which meshes with the upper gear teeth. The first gear 35 is driven by a second motor 34 fixedly installed at the lower end of the first mounting housing 1.

[0027] Several first baffles 3 are fixedly installed at equal angles on the top of the first rotating plate 2. The inner side of the first baffle 3 is provided with a groove located inside the first rotating plate 2. The second rotating plate 38 and the fixed plate 39 are both provided with through slots corresponding to the positions of the grooves. When the first rotating plate 2 and the second rotating plate 38 are rotated to a certain angle, the grooves can be made to coincide with the positions of the through slots on the second rotating plate 38 and the fixed plate 39. The first feeding mechanism includes a first guide trough 6 fixedly installed on the first mounting housing 1. The first guide trough 6 is inclined and several building block housings 7 to be assembled are placed inside it. A second guide trough 10 is connected to one end of the first guide trough 6. The second guide trough 10 is used to guide the building block housings 7 into the corresponding first baffles 3. A first electric telescopic rod 8 is provided on the other end of the first guide trough 6. A push block 9 is fixedly connected to the telescopic end of the first electric telescopic rod 8. The push block 9 is used to push the building block housings 7 in the first guide trough 6 into the second guide trough 10.

[0028] A processing platform 19 is located directly below the fixed plate 39. A second support column 5 is fixedly connected to the lower end of the processing platform 19 to support it. Several vertically connected rotating slots are formed at equal angles on the processing platform 19. A third rotating plate 47 is rotatably connected inside the rotating slots. An external gear ring 42 is fixedly installed on the outer side of the lower end of the third rotating plate 47. A fourth gear 51 is meshed on one side of the external gear ring 42. The fourth gear 51 is driven to rotate by a fifth motor 50 fixedly installed on the processing platform 19. A vertically connected mounting slot is formed in the middle of the third rotating plate 47. An electric door 48 is provided inside the mounting slot. A sixth guide trough 20 is fixedly connected to the lower end of the mounting slot. Two symmetrically arranged limiting plates 40 are fixedly installed at the top of the third rotating plate 47. Several rubber rollers 52 are rotatably installed from top to bottom on the side of the two limiting plates 40 that are close to each other. The rubber material itself has elasticity and large contact friction, which can effectively offset the falling inertia of the building block shell 7 and prevent the building block shell 7 from being bumped and damaged. In addition, the rubber roller 52 can rotate voluntarily with the block shell 7 to reduce the resistance to passage through rolling friction, ensuring that the block shell 7 can smoothly pass through the limiting plate 40 and land on the processing platform 19. Several sixth electric telescopic rods 45 are fixedly installed at equal angles at the center of the top of the processing platform 19. The telescopic ends of the sixth electric telescopic rods 45 are fixedly connected to pads 46, and the pads 46 correspond to the positions of the block shell 7 between the two limiting plates 40.

[0029] A rotating ring 18 is rotatably mounted on the lower end of the first mounting housing 1. Gear teeth are fixedly connected to the inner wall of the rotating ring 18. A second gear 37 is meshed with one side of the gear teeth. The second gear 37 is driven to rotate by a third motor 36 fixedly mounted on the first mounting housing 1, thereby causing the rotating ring 18 to rotate. Multiple rotating grooves are equally spaced inside the lower part of the rotating ring 18. A second rotating block 43 is rotatably mounted inside the rotating groove. The second rotating block 43 is driven to rotate by a sixth motor 55 fixedly mounted inside the rotating ring 18. A fifth electric telescopic rod 44 is fixedly mounted on the outer wall of the second rotating block 43. A mounting block 21 is fixedly connected to the telescopic end of the fifth electric telescopic rod 44. Electromagnets 53 are installed around the side of the mounting block 21 away from the fifth electric telescopic rod 44. A second vacuum suction cup 54 is installed in the middle position. The second vacuum suction cup 54 is existing technology, and its specific structural design will not be described in detail here.

[0030] The second feeding mechanism includes a fifth feeding trough 15 arranged at an inclination. Several end caps 16 are placed inside the fifth feeding trough 15, and several positioning posts are provided on the end caps 16. Several third support posts 17 are fixedly installed at the lower end of the fifth feeding trough 15 for support. A first rotating block 24 is rotatably installed above the end of the fifth feeding trough 15. The first rotating block 24 is driven to rotate by a first motor 25 fixedly installed on the third support posts 17. A second electric telescopic rod 23 is fixedly installed on the side wall of the first rotating block 24. A first vacuum suction cup 22 is fixedly connected to the telescopic end of the second electric telescopic rod 23. The first vacuum suction cup 22 is used to adsorb the end caps 16 at the end of the fifth feeding trough 15.

[0031] The third feeding mechanism includes two parallel inclined third guide troughs 11. Several magnets 12 are placed inside the third guide troughs 11. The lower ends of the third guide troughs 11 are supported by several support frames 14. A vertically arranged fourth guide trough 13 is connected to the end of the third guide troughs 11. A fixed housing 28 is provided on one side of the end of the fourth guide trough 13. The fixed housing 28 is driven by a third electric telescopic rod 26 fixedly mounted on the support frame 14. A second baffle 27 is fixedly installed on the side of the fixed housing 28 near the third electric telescopic rod 26. Two sets of second mounting housings 29 are slidably installed inside the fixed housing 28. The upper surfaces of the second mounting housings 29 and the second baffles 27 are at the same level. On the surface, the second mounting housing 29 is driven by the fourth electric telescopic rod 33 installed on the inner wall of the fixed housing 28 to adjust the distance between the two sets of second mounting housings 29. Each set of second mounting housings 29 has two feeding slots 30, one in front and one behind. The feeding slots 30 are used to place magnets 12. An extrusion groove is provided between the two feeding slots 30. The extrusion groove has a movable sliding plate 32 inside. The two sides of the sliding plate 32 are elastically connected to the second mounting housing 29 by springs 31, so that under the action of the springs 31, the positioning post on the end cover 16 will push against the sliding plate 32, so that the four feeding slots 30 can smoothly avoid the positioning post on the end cover 16 and accurately align with the electromagnet 53.

[0032] In this invention, when feeding is required, the first electric telescopic rod 8 is activated to move the push block 9, thereby pushing the building block shell 7 through the second guide groove 10 onto the first rotating plate 2. A first baffle 3 is installed on the first rotating plate 2 to limit the movement of the building block shell 7, ensuring it falls accurately into the groove of the first rotating plate 2 and preventing it from deviating from the track. After the building block shell 7 falls into the groove of the first rotating plate 2, the second motor 34 and the fourth motor 41 are activated, thereby rotating the first rotating plate 2 and the second rotating plate 38 together by means of the first gear 35, the third gear 49, and their teeth. This aligns the second baffle 3 with the outlet of the second guide groove 10. Then, the first electric telescopic rod 8 is retracted, allowing the second building block shell 7 to move along the first guide groove 6 to its original position. The first electric telescopic rod 8 is then extended, allowing the second building block shell 7 to slide into the groove of the first rotating plate 2. The previous steps are then repeated to complete the feeding of six building block shells 7. This device relies on the reciprocating extension and retraction of the first electric telescopic rod 8 to achieve automatic feeding one by one, and the first baffle 3 to limit the block shell 7. There is no need for manual handling and placement of each block, saving the manual feeding and straightening process.

[0033] Then, the second motor 34 is started, driving the second rotating plate 38 to rotate 60 degrees, so that the groove on the first rotating plate 2 coincides with the through groove on the second rotating plate 38 and the fixed plate 39. At this time, the building block shell 7 on the first rotating plate 2 will pass through the first rotating plate 2, the second rotating plate 38, and the fixed plate 39 in sequence, and then fall onto the processing platform 19 through the limiting plate 40. Then, the processing of these six building block shells 7 begins. The limiting plate 40 is fixedly installed on the third rotating plate 47. A rubber roller 52 is rotatably connected to the limiting plate 40. The rubber material itself has elasticity and large contact friction, which can effectively offset part of the falling inertia of the building block shell 7 and prevent the building block shell 7 from being bumped and damaged. In addition, the rubber roller 52 can rotate with the building block shell 7 to reduce the passage resistance through rolling friction, ensuring that the building block shell 7 smoothly passes through the limiting plate 40 and falls onto the processing platform 19. While processing the building block shell 7, the second motor 34 can be started to drive the second rotating plate 38 to rotate back to the previous position. Then, the previous steps are repeated to continue feeding the next batch of building block shells 7, so that the feeding process and product processing are carried out in parallel, avoiding the idle period between processes, effectively reducing the overall production cycle, and significantly improving the single-machine production capacity of the equipment.

[0034] When the building block shell 7 is being loaded, the device can simultaneously load the magnet 12 and the end cap 16. The second electric telescopic rod 23 drives the first vacuum suction cup 22 to adsorb the end cap 16 at the end of the fifth guide groove 15. The first vacuum suction cup 22 flexibly picks up the material, which is less likely to damage the thin end cap 16. Then the first motor 25 starts and drives the first rotating block 24 to rotate, thereby rotating the end cap 16 180 degrees. At the same time, the sixth motor 55 starts and drives the second rotating block 43 to rotate, thereby moving the mounting block 21 directly above the end cap 16. Then the fifth electric telescopic rod 44 is started and drives the mounting block 21 to move downward until the second vacuum suction cup 54 inside the mounting block 21 contacts the end cap 16. At this time, the second vacuum suction cup 54 is activated and adsorbs the end cap 16. After the first vacuum suction cup 22 is disconnected, the fifth electric telescopic rod 44 is activated and drives the end cap 16 to move upward. After the end cap 16 moves upward a certain distance, the fifth electric telescopic rod 44 stops moving, and then the loading of the magnet 12 begins.

[0035] Part of the magnets 12 are piled up on the third guide trough 11, and part are located in the fourth guide trough 13. The lower end of the fourth guide trough 13 has a second mounting housing 29 with two feeding slots 30. During the initial feeding process, the first two feeding slots 30 are located at the tail end of the fourth guide trough 13. At this time, the magnets 12 inside the fourth guide trough 13 have already fallen into the first two feeding slots 30. Then, the third electric telescopic rod 26 is activated, moving the fixed housing 28 towards the end cover 16. During the movement of the fixed housing 28, the magnets 12 already located in the first two feeding slots 30 will interact with the magnets 12 inside the fourth guide trough 13. After separation, the outlet of the fourth guide trough 13 is blocked by the second mounting housing 29 until the two feed troughs 30 behind the second mounting housing 29 move to the outlet of the fourth guide trough 13. At this time, the magnet 12 inside the fourth guide trough 13 will fall into the two feed troughs 30. Then the second mounting housing 29 continues to move, separating the magnet 12 from the magnet 12 in the fourth guide trough 13. The second baffle 27 on the second mounting housing 29 continues to block the outlet of the fourth guide trough 13. By alternately blocking the outlet of the fourth guide trough 13 by the second mounting housing 29 and the second baffle 27, intermittent material dropping is achieved, avoiding continuous stacking and jamming of the magnet 12. The second mounting housing 29 moves to directly below the end cover 16 under the action of the third electric telescopic rod 26. At this time, the fourth electric telescopic rods 33 on both sides are activated to move the second mounting housing 29 to both sides. Under the action of the spring 31, the positioning post on the end cover 16 will push against the sliding plate 32, so that the four feeding slots 30 can smoothly avoid the positioning post on the end cover 16 and accurately align with the electromagnet 53. Then, the electromagnet 53 is activated to attract the magnet 12 inside the feeding slot 30 through the end cover 16. Then, the fifth electric telescopic rod 44 and the sixth motor 55 are activated to drive the mounting block 21 to rotate to its original position, completing the feeding of the magnet 12 of the mounting block 21 and the end cover 16. The separation and feeding of the four magnets 12 can be completed by moving the fixed housing 28, which greatly shortens the operation cycle and improves the overall production efficiency. In addition, attracting the magnets 12 through the end cover 16 not only avoids mechanical impact damage to the magnets 12, but also ensures that the four magnets 12 are uniformly positioned and firmly attracted, effectively avoiding assembly interference problems and improving operation stability and finished product quality. After the magnet 12 and end cap 16 of the mounting block 21 are loaded, the third motor 36 is started. The second gear 37 and the gear teeth on the rotating ring 18 drive the rotating ring 18 to rotate 60 degrees, moving the next mounting block 21 to that position. Then the previous steps are repeated to start loading the magnet 12 and end cap 16.

[0036] After all six mounting blocks 21 have finished loading the magnets 12 and end caps 16, the sixth electric telescopic rod 45 is activated first to drive the pad block 46 to press against one side of the six building block shells 7. Then, the fifth electric telescopic rod 44 is activated to install the end caps 16 onto the building block shells 7. At this time, the magnets 12, which are attracted to the end caps 16 by the electromagnets 53, are also placed inside the building block shells 7. The pressing of the end caps 16 and the loading of the magnets 12 are carried out simultaneously, and the combined process can effectively speed up the assembly. Moreover, the magnets 12 are always attracted to the end caps 16 by the electromagnets 53 until the installation is completed, which can completely avoid the problem of the magnets 12 easily falling out after being placed inside the building block shells 7. Then, the fifth motor 50 is started, which drives the third rotating plate 47 and the limiting plate 40 to rotate 180 degrees simultaneously through the fourth gear 51 and the external gear ring 42, thereby driving the block shell 7 to rotate 180 degrees. Then, the previous steps are repeated to complete the installation of the magnet 12 and the end cap 16 on the other side. Then, the electric door 48 on the third rotating plate 47 is opened, allowing the installed magnetic blocks to be unloaded through the sixth guide groove 20 and finally fall into the packaging bag, thus completing the entire assembly process.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency assembly device for processing magnetic toys, comprising a first mounting housing (1), characterized in that, The first mounting housing (1) is provided with a first feeding mechanism on one side and a second feeding mechanism and a third feeding mechanism on the other side. The center of the first mounting housing (1) is vertically through. A fixed plate (39) is fixedly installed below the center of the first mounting housing (1). A second rotating plate (38) is rotatably installed on the upper end of the fixed plate (39). A first rotating plate (2) is rotatably installed on the upper end of the second rotating plate (38). A first rotation adjustment mechanism is provided on one side of the first rotating plate (2) and the second rotating plate (38) for driving them to rotate. The first rotating plate (2) is provided with multiple vertically through grooves. The second rotating plate (38) and the fixed plate (39) are both provided with through grooves corresponding to the positions of the grooves. A processing platform (19) is provided directly below the fixed plate (39). Several vertically connected rotating slots are provided on the processing platform (19). A third rotating plate (47) is rotatably connected inside the rotating slots. A second rotating adjustment mechanism is provided on one side of the third rotating plate (47). A vertically connected mounting slot is provided in the middle of the third rotating plate (47). An electric door (48) is provided inside the mounting slot. The first mounting housing (1) has a rotating ring (18) rotatably mounted on its lower end. A third rotation adjustment mechanism is provided on one side of the rotating ring (18). Multiple rotating grooves are opened inside the rotating ring (18) at the bottom. A fourth feeding mechanism is installed inside the rotating grooves.

2. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The first feeding mechanism includes a first guide groove (6) fixedly installed on the first mounting housing (1). The first guide groove (6) is inclined and has several building block housings (7) to be assembled placed inside it. A second guide groove (10) is connected to one end of the first guide groove (6). The second guide groove (10) is used to guide the building block housings (7) into the grooves on the corresponding first rotating plate (2). A first electric telescopic rod (8) is provided on the other end of the first guide groove (6). A push block (9) is fixedly connected to the telescopic end of the first electric telescopic rod (8). The push block (9) is used to push the building block housings (7) in the first guide groove (6) into the second guide groove (10).

3. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The second feeding mechanism includes a fifth feeding trough (15) arranged at an inclination. Several end caps (16) are placed inside the fifth feeding trough (15). Several third support columns (17) are fixedly installed at the lower end of the fifth feeding trough (15). A first rotating block (24) is rotatably installed above the end of the fifth feeding trough (15). The first rotating block (24) is driven to rotate by a first motor (25) fixedly installed on the third support column (17). A second electric telescopic rod (23) is fixedly installed on the side wall of the first rotating block (24). A first vacuum suction cup (22) is fixedly connected to the telescopic end of the second electric telescopic rod (23). The first vacuum suction cup (22) is used to adsorb the end caps (16) at the end of the fifth feeding trough (15).

4. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The third feeding mechanism includes two third guide troughs (11) arranged in parallel and inclined. Several magnets (12) are placed inside the third guide troughs (11). The lower end of the third guide troughs (11) is supported by several support frames (14). The end of the third guide troughs (11) is connected to a fourth guide trough (13) arranged vertically. A fixed housing (28) is provided on one side of the end of the fourth guide trough (13). The fixed housing (28) is driven by a third electric telescopic rod (26) fixedly installed on the support frame (14). A second baffle (27) is fixedly installed on the side of the fixed housing (28) near the third electric telescopic rod (26). A positioning component is provided inside the fixed housing (28).

5. The high-efficiency assembly device for processing magnetic toys according to claim 4, characterized in that, The positioning assembly includes two sets of second mounting housings (29) slidably mounted inside the fixed housing (28). The upper surfaces of the second mounting housings (29) and the second baffle (27) are on the same horizontal plane. The second mounting housings (29) are driven by a fourth electric telescopic rod (33) mounted on the inner wall of the fixed housing (28). Each set of second mounting housings (29) has two feeding slots (30) in the front and rear. The feeding slots (30) are used to place magnets (12). An extrusion slot is provided between the two feeding slots (30). A movable sliding plate (32) is provided inside the extrusion slot. The two sides of the sliding plate (32) are elastically connected to the second mounting housings (29) by springs (31).

6. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The first rotation adjustment mechanism includes gear teeth fixedly installed on the outside of the first rotating plate (2) and the second rotating plate (38). The first rotating plate (2) has a third gear (49) meshing with the gear teeth on one side, and the second rotating plate (38) has a first gear (35) meshing with the gear teeth on one side. The third gear (49) is driven by a fourth motor (41) fixedly installed on the lower end of the first mounting housing (1), and the first gear (35) is driven by a second motor (34) fixedly installed on the lower end of the first mounting housing (1).

7. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The top of the first rotating plate (2) is fixedly installed with several first baffles (3), the groove is located inside the first baffle (3), and the top of the third rotating plate (47) is fixedly installed with two symmetrically arranged limiting plates (40). On the side of the two limiting plates (40) that are close to each other, several rubber rollers (52) are rotated from top to bottom.

8. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The second rotation adjustment mechanism includes an external gear ring (42) fixedly installed on the outer side of the lower end of the third rotating plate (47). A fourth gear (51) is meshed on one side of the external gear ring (42). The fourth gear (51) is driven to rotate by a fifth motor (50) fixedly installed on the processing platform (19).

9. The high-efficiency assembly device for processing magnetic toys according to claim 1, characterized in that, The fourth feeding mechanism includes a second rotating block (43) rotatably installed inside the rotating groove. The second rotating block (43) is driven to rotate by a sixth motor (55) fixedly installed inside the rotating ring (18). A fifth electric telescopic rod (44) is fixedly installed on the outer side wall of the second rotating block (43). An installation block (21) is fixedly connected to the telescopic end of the fifth electric telescopic rod (44). Electromagnets (53) are installed around the side of the installation block (21) away from the fifth electric telescopic rod (44), and a second vacuum suction cup (54) is installed in the middle position.

10. The high-efficiency assembly device for processing magnetic toys according to claim 7, characterized in that, Several sixth electric telescopic rods (45) are fixedly installed at the center of the top of the processing platform (19). The telescopic end of the sixth electric telescopic rod (45) is fixedly connected to a pad (46). The pad (46) corresponds to the position of the block shell (7) between the two limiting plates (40). The lower end of the mounting groove is fixedly connected to a sixth guide groove (20).

Images