Whole circle wind power mixed tower pipe piece maintenance device

Abstract

The present application relates to the technical field of building construction, and more particularly to a whole-round wind power mixed-tower pipe piece maintenance device, which comprises a horizontal support framework, a vertical support framework, a silicon rubber heating belt, a thermal insulation cotton tarpaulin, a temperature sensor, a temperature controller and a transformer; the thermal insulation cotton tarpaulin is fixed outside the horizontal support framework and the vertical support framework to form a closed hollow space; the silicon rubber heating belt is installed on the vertical support framework; the transformer and the temperature controller are arranged on the outside of the thermal insulation cotton tarpaulin and are electrically connected; the silicon rubber heating belt is electrically connected with the transformer through a heating belt circuit; the temperature controller is used for setting the maintenance temperature and the maintenance time, and controls the transformer to adjust the power according to the temperature signal and the temperature growth rate transmitted by the temperature sensor, so as to control the temperature rising speed, and cut off the power supply of the transformer when the temperature exceeds the set temperature, and restart the heating when the temperature is lower than the set temperature.

Description

Technical Field

[0001] This invention relates to the technical field of building construction, and in particular to a maintenance device for the segments of a circular wind turbine tower. Background Technology

[0002] Because of their large size, heavy weight, and high requirements for overhead cranes, the circular wind turbine tower segments are generally prefabricated outdoors. In winter, the low outdoor temperature leads to a longer concrete setting time, slower early strength development, and reduced mold turnover efficiency and production capacity. It can also cause problems such as surface cracks due to inadequate insulation, which can affect the quality of the segments. If the cracks are severe and not properly repaired, it may even compromise structural safety. Summary of the Invention

[0003] To address the problems existing in the prior art, the present invention provides a whole-circle wind turbine hybrid tower segment maintenance device. The present invention provides a maintenance device for the segments of a circular wind turbine tower, which adopts the following technical solution: A maintenance device for the segments of a circular wind turbine tower includes a horizontal support frame, a vertical support frame, a silicone rubber heating belt, a thermal insulation tarpaulin, a temperature sensor, a temperature controller, and a transformer. The vertical support frame consists of multiple vertical steel pipes arranged in a cylindrical shape, with rings fixed at the top and bottom of each vertical steel pipe. The horizontal support frame is set inside the top ring, and the horizontal support frame is fixedly connected to the vertical support frame; The thermal insulation tarpaulin is tied and fixed to the outside of the horizontal and vertical support frames, covering and supporting the horizontal and vertical support frames to form a closed hollow space, which is used to cover the cast-in-place circular wind turbine composite tower segments. A temperature sensor is installed below the horizontal support frame; a heating belt fixing plate is fixed on the vertical support frame, and a silicone rubber heating belt is fixed on the heating belt fixing plate; A transformer and a temperature controller are installed on the outside of the thermal insulation tarpaulin. The temperature sensor is electrically connected to the temperature controller through the temperature sensor circuit, the transformer is electrically connected to the temperature controller, the silicone rubber heating belt is electrically connected to the transformer through the heating belt circuit, and a power connector is connected to the transformer. The temperature controller is used to set the curing temperature and curing time, and controls the transformer to adjust the power according to the temperature signal transmitted by the temperature sensor and the rate of temperature increase, so as to control the rate of temperature rise. When the temperature exceeds the set temperature, the power supply to the transformer is cut off, and the heating is restarted when the temperature is below the set temperature.

[0004] Optionally, the horizontal support frame is a hexagonal frame, and connecting steel pipes are provided at the diagonals of the hexagon.

[0005] Optionally, both the horizontal and vertical support frames can be made of hollow stainless steel tubing.

[0006] Optionally, the top of the horizontal support frame is fixed with suspension points that pass through the thermal insulation tarpaulin.

[0007] Optionally, the temperature sensor wiring can be routed from both the vertical and horizontal support frames.

[0008] Optionally, the temperature controller can cut off the power to the transformer when the temperature exceeds the set temperature by 2°C, and can reheat the transformer when the temperature is 2°C below the set temperature.

[0009] Compared with the prior art, the present invention has the following technical effects: This invention utilizes a horizontal and vertical support frame combined with an insulating cotton tarpaulin to create a sealed insulation space. In conjunction with a silicone rubber heating belt, temperature sensor, and temperature controller, it achieves intelligent temperature-controlled curing of the entire circular wind turbine tower segment. The system automatically adjusts heating power based on temperature signals, precisely controls the heating rate, and automatically switches on and off in case of overheating or underheating. This effectively shortens concrete setting time and accelerates early strength development in low-temperature outdoor environments during winter, significantly improving mold turnover and production capacity. Simultaneously, uniform and stable heating and insulation greatly reduce cracks on the segment surface caused by rapid temperature loss, improving surface quality. Furthermore, the automated temperature control system reduces human intervention, promoting the development of curing equipment towards automation and intelligence. It boasts outstanding advantages such as reliable structure, convenient operation, and strong practicality. Attached Figure Description

[0010] Figure 1 This is a front view of the maintenance device in this invention; Figure 2 This is a top view of the maintenance device in this invention.

[0011] Explanation of reference numerals in the attached drawings: 1. Horizontal support frame; 2. Vertical support frame; 3. Silicone rubber heating belt; 4. Heating belt fixing plate; 5. Temperature sensor; 6. Suspension point; 7. Temperature sensor circuit; 8. Heating belt circuit; 9. Transformer; 10. Power connector; 11. Temperature controller. Detailed Implementation

[0012] The following is in conjunction with the appendix Figure 1 - Appendix Figure 2 The present invention will be described in further detail below.

[0013] This invention discloses a maintenance device for the segments of a circular wind turbine tower, comprising a horizontal support frame 1, a vertical support frame 2, and a silicone rubber heating belt 3. The vertical support frame 2 includes multiple vertical steel pipes arranged in a cylindrical shape, with circular rings fixed at both the top and bottom of each pipe. The horizontal support frame 1 is located inside the top circular ring and is a hexagonal frame with connecting steel pipes arranged diagonally across the hexagon. Both the horizontal support frame 1 and the vertical support frame 2 are made of hollow stainless steel tubing. The horizontal support frame is fixed within the top circular ring of the vertical support frame.

[0014] The insulating tarpaulin is tied and fixed to the outside of the horizontal support frame 1 and the vertical support frame 2. The insulating tarpaulin covers the horizontal support frame 1 and the vertical support frame 2, and is supported by the horizontal support frame 1 and the vertical support frame 2 to form a sealed hollow space. In use, the cast-in-place circular wind turbine tower segments are covered with the insulating tarpaulin.

[0015] A temperature sensor 5 is installed below the horizontal support frame 1, and a suspension point 6 is fixed to the top of the horizontal support frame 1, through which the suspension point 6 passes. A heating belt fixing plate 4 is fixed to the vertical support frame 2, and a silicone rubber heating belt 3 is fixed to the heating belt fixing plate 4.

[0016] A transformer 9 and a temperature controller 11 are installed on the outside of the thermal insulation tarpaulin. A temperature sensor 5 is electrically connected to the temperature controller 11 via a temperature sensor line 7, which runs from the vertical support frame 2 and the horizontal support frame 1. The transformer 9 is electrically connected to the temperature controller 11. A heating belt line 8 connects the silicone rubber heating belt 3 to the transformer 9. A power connector 10 is connected to the transformer 9. The transformer 9 is energized through the power connector 10, and the transformer 9 transmits electrical energy to the silicone rubber heating belt 3 through the heating belt line 8. The temperature controller 11 is electrically connected to the transformer 9. The temperature controller 11 can set the curing temperature and curing time. Based on the temperature signal and temperature rise rate transmitted by the temperature sensor 5, the temperature controller 11 can control the transformer 9 to adjust the power, thereby controlling the temperature rise rate. When the temperature exceeds the set temperature by 2°C, the power to the transformer 9 can be cut off, ceasing heating. When the temperature falls below the set temperature by 2°C, heating can be restarted, repeating this cycle until curing is complete. Both the transformer 9 and the temperature controller 11 can be installed on the vertical support frame 2.

[0017] The implementation principle of a whole-circle wind turbine hybrid tower segment maintenance device disclosed in this invention is as follows: After the cast-in-place circular wind turbine tower segments are finished, the surface is covered with geotextile, which must completely wrap the mold. Use an overhead crane to hang the lifting point 6 and lift the curing device onto the mold that needs curing, covering the entire mold. Set the curing temperature and curing time, and start the curing process.

[0018] Throughout the curing process, the temperature controller 11 can control the transformer 9 to adjust the power by transmitting the temperature signal and the rate of temperature increase through the temperature sensor 5, thereby controlling the rate of temperature increase. When the temperature exceeds the set temperature by 2°C, the transformer 9 can be controlled to cut off the power and stop heating. When the temperature drops below 2°C, it can be reheated, and the cycle repeats. After the curing is completed, do not lift the curing device directly. Wait until the temperature stabilizes and stops decreasing before lifting the curing device and immediately cover the mold with plastic sheeting. After the temperature drops to room temperature, the subsequent demolding work can be carried out.

[0019] This invention patent provides excellent heating and insulation effects, which can appropriately shorten the concrete setting time and increase early strength in winter, greatly benefiting mold turnover and production capacity. Simultaneously, its excellent heating and insulation effects can significantly reduce cracks on the surface of the circular wind turbine tower segments caused by rapid temperature loss, improving the surface quality of the segments. Furthermore, it achieves automatic temperature setting and control, automatic temperature sensing, automatic heating, and automatic power adjustment, essentially realizing automated curing. This is of great significance for promoting the automation and intelligent curing of this emerging component, making it a highly useful, practical, and practically significant invention.

[0020] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A maintenance device for the segments of a circular wind turbine tower, characterized in that: It includes a horizontal support frame (1), a vertical support frame (2), a silicone rubber heating belt (3), a thermal insulation cotton tarpaulin, a temperature sensor (5), a temperature controller (11), and a transformer (9). The vertical support frame (2) includes multiple vertical steel pipes, which are arranged in a cylindrical shape. The top and bottom of the vertical steel pipes are fixed with rings. The horizontal support frame (1) is set inside the top ring, and the horizontal support frame (1) is fixedly connected to the vertical support frame (2); The thermal insulation tarpaulin is tied and fixed to the outside of the horizontal support frame (1) and the vertical support frame (2), covering and supporting the horizontal support frame (1) and the vertical support frame (2) to form a closed hollow space for covering the cast-in-place round wind power hybrid tower segments. A temperature sensor (5) is installed below the horizontal support frame (1); a heating belt fixing plate (4) is fixed on the vertical support frame (2), and a silicone rubber heating belt (3) is fixed on the heating belt fixing plate (4); A transformer (9) and a temperature controller (11) are installed on the outside of the thermal insulation cotton tarpaulin. The temperature sensor (5) and the temperature controller (11) are electrically connected through the temperature sensor line (7). The transformer (9) and the temperature controller (11) are electrically connected. The silicone rubber heating belt (3) and the transformer (9) are electrically connected through the heating belt line (8). A power connector (10) is connected to the transformer (9). The temperature controller (11) is used to set the curing temperature and curing time, and controls the transformer (9) to adjust the power according to the temperature signal transmitted by the temperature sensor (5) and the temperature increase rate, so as to control the temperature rise rate, and cut off the power supply of the transformer (9) when the temperature exceeds the set temperature, and restart heating when the temperature is below the set temperature.

2. The whole-circle wind turbine hybrid tower segment maintenance device according to claim 1, characterized in that: The transverse support frame (1) is a hexagonal frame, and connecting steel pipes are provided at the diagonals of the hexagon.

3. The whole-circle wind turbine hybrid tower segment maintenance device according to claim 1, characterized in that: Both the horizontal support frame (1) and the vertical support frame (2) are made of hollow stainless steel tubes.

4. The whole-circle wind turbine hybrid tower segment maintenance device according to claim 1, characterized in that: The top of the horizontal support frame (1) is fixed with a hanging point (6), which passes through the thermal insulation cotton tarpaulin.

5. The whole-circle wind turbine hybrid tower segment maintenance device according to claim 1, characterized in that: The temperature sensor circuit (7) runs from the vertical support frame (2) and the horizontal support frame (1).

6. The whole-circle wind turbine hybrid tower segment maintenance device according to claim 1, characterized in that: The temperature controller (11) controls the transformer (9) to cut off the power supply when the temperature exceeds the set temperature by 2°C, and controls the transformer (9) to reheat when the temperature is 2°C lower than the set temperature.

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