A pavement marking paint quality detection sample production device and production method
Patent Information
- Application Number
- CN202611543356.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-10-08
- Publication Date
- 2026-11-03
AI Technical Summary
In existing technologies, the production process of road marking paint samples has a low degree of automation and requires manual operation, especially in the heating, stirring and sample preparation processes, which leads to low efficiency.
A sample preparation device for road marking paint quality testing was designed, including a road marking paint dissolving device and a sample preparation device for testing. An integrated controller is used to automatically control the paint dissolving and sample preparation process. A multi-directional motion system and a stirring and temperature measurement system are adopted to realize automated material heating, stirring and sample preparation.
It improves the automation level of road marking paint sample production, reduces manual intervention, has a compact structure, occupies a small area, and can complete the production of multiple test samples at the same time.
Smart Images

Figure CN123028867A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of road marking paint testing technology, specifically to a sample preparation device and method for road marking paint quality testing. Background Technology
[0002] Road marking paint is a type of paint specifically used for road markings and signs. It is usually composed of resin, pigments, fillers, and additives. Its main function is to form clear and durable markings on the road to guide traffic flow and improve driving safety.
[0003] Before road markings are installed, paint samples need to undergo various tests, including whiteness testing, flowability testing, and abrasion resistance testing. For example, Chinese invention patent 202110734129.5 discloses an energy-saving and environmentally friendly tester for the abrasion resistance of road marking paint, aiming to provide a method for qualitative testing of paint abrasion resistance under different pressures or speeds, facilitating comparison of test results during the testing process. Chinese invention patent 202510907883.2 discloses a test device for the abrasion resistance of road marking paint, which can switch between paint application and scraping functions. During this process, the generated gas dries the applied paint and simultaneously blows the scraped paint onto a testing scale, automatically completing the abrasion resistance test. However, none of the above invention patents involve the preparation of paint samples for whiteness testing, flowability testing, or abrasion resistance testing.
[0004] Currently, the preparation of paint samples is mainly done manually. Eight to nine materials are manually weighed and mixed before being placed in the container and heated. During heating, continuous stirring and temperature monitoring with a thermometer are required. Abrasion resistance testing necessitates manually drilling holes in the center of the sample, resulting in low automation. Therefore, it is necessary to design a device and method for preparing road marking paint quality testing samples. Summary of the Invention
[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and to propose a sample preparation device and method for road marking paint quality testing. The device has a simple structure and a high degree of automation in the sample preparation process for paint testing, thereby improving work efficiency.
[0006] The technical solution adopted by this invention to solve its technical problem is: A road marking paint quality testing sample preparation device includes a road marking paint dissolving device, a road marking paint testing sample preparation device, and an integrated controller; the integrated controller is used to automatically control the road marking paint dissolving device and the road marking paint testing sample preparation device. The road marking paint dissolving device includes: An X-direction motion system, including a portal frame and a drive assembly for driving the portal frame to move in the X direction; Two Y-direction motion systems are mounted on the portal frame; A paint loading container Z-direction motion drive system is installed on one of the Y-direction motion systems and moves along the Y-direction under the drive of the Y-direction motion system for loading materials; The coating mixing and temperature measuring system has a Z-direction motion drive system installed on another Y-direction motion system. Under the drive of the Y-direction motion system, it moves along the Y-direction to mix materials and monitor material temperature. An electric furnace is located in front of the two Y-direction motion systems and is used for heating materials; The sample preparation device for road marking paint testing is located on one side of the road marking paint dissolving device, and includes: The third support platform has a mold disk rotation drive motor, a shift fork rotation drive motor, and a paint sample recycling tray base installed on its worktable. The paint sample recycling tray is installed on the paint sample recycling tray base. The output shaft of the mold disk rotation drive motor is connected to gear two. The output shaft of the shift fork rotation drive motor is connected to the shift fork, so that the completed paint sample is pushed into the paint sample recycling tray. The sample making device drives the fixed assembly, which rotates via gear two. It includes a fourth mold plate, a third mold plate, a second mold plate, and a first mold plate arranged sequentially from top to bottom. The third mold plate is used to load the coating, the fourth mold plate is used to compact the material, the second mold plate is used to eject the made sample, and the first mold plate is equipped with a column for inserting into the second and third mold plates.
[0007] Furthermore, the Y-direction motion system includes: Two second linear guide rails are fixed on the portal frame, and each second linear guide rail is equipped with a second slider group; the Z-direction motion drive system of the paint mixing and temperature measuring system and the Z-direction motion drive system of the paint loading container are respectively connected to the sliders of the two second slider groups, so that they can slide along the second linear guide rails; The first lead screw nut pair drive motor is mounted on the portal frame and connected to the first lead screw; the first lead screw is mounted on the portal frame through the first lead screw support bearing assembly; the Z-direction motion drive system of the paint mixing and temperature measuring system is connected to the matching nut of the first lead screw and is driven by the first lead screw nut pair drive motor to achieve Y-direction motion; The second lead screw nut pair drive motor is mounted on the portal frame and connected to the second lead screw; the second lead screw is mounted on the portal frame through the second lead screw support bearing assembly; the paint loading container Z-direction motion drive system is connected to the matching nut of the second lead screw, and is driven by the second lead screw nut pair drive motor to achieve Y-direction motion.
[0008] Furthermore, the Z-direction motion drive system for the paint loading container includes a Z-direction motion drive system, a second motor mounting platform, a paint loading container tilting motion drive motor, and a paint loading container; the second motor mounting platform is fixed on the Z-direction motion drive system and is driven by the Z-direction motion drive system to achieve Z-direction motion; the paint loading container tilting motion drive motor is fixed on the second motor mounting platform, and its output shaft is connected to the paint loading container. The coating stirring temperature measurement system Z The directional motion drive system includes a Z-direction motion drive system, a first motor mounting platform, a non-contact temperature sensor, a stirrer drive motor, and a stirrer. The first motor mounting platform is fixed on the Z-direction motion drive system and is driven by the Z-direction motion drive system to achieve Z-direction motion. The non-contact temperature sensor and the stirrer drive motor are both mounted on the first motor mounting platform, and the output shaft of the stirrer drive motor is connected to the stirrer.
[0009] Furthermore, the sample preparation device drive and fixing assembly also includes a sample preparation table column assembly, a second sample preparation device Z-direction motion support system, a third sample preparation device Z-direction motion drive system, a first sample preparation device Z-direction motion drive system, a second sample preparation device Z-direction motion drive system, a third sample preparation device Z-direction motion support system, and a first sample preparation device Z-direction motion support system; the third sample preparation device Z-direction motion drive system, the first sample preparation device Z-direction motion drive system, and the second sample preparation device Z-direction motion drive system all include a Z-direction motion drive system; the second sample preparation device Z-direction motion support system, the third sample preparation device Z-direction motion support system, and the first sample preparation device Z-direction motion support system all include a Z-direction motion support system for providing support in the Z-direction. The sample preparation table column assembly includes a sample preparation table base, sample preparation table columns, a main mounting platform for the column mold plate, a third secondary mounting plane, a first mounting plane, a second secondary mounting plane, a third mounting plane, a first secondary mounting plane, a second mounting plane, and an auxiliary mounting platform for the column mold plate. The sample preparation table column is connected to the sample preparation table base and is rotatable relative to the sample preparation table base around its central axis. The sample preparation table column includes a third secondary mounting plane, a first mounting plane, a second secondary mounting plane, a third mounting plane, a first secondary mounting plane, and a second mounting plane. The main mounting platform for the column mold plate and the auxiliary mounting platform for the column mold plate are respectively fixed on the first mounting plane and the first secondary mounting plane, and the main mounting platform for the column mold plate and the auxiliary mounting platform for the column mold plate are at the same height relative to the sample preparation table base. The third mold plate is connected to the main mounting platform for the column mold plate and the auxiliary mounting platform for the column mold plate through a connection hole between the third mold plate and the column mold plate mounting platform.
[0010] Furthermore, the Z-direction motion drive system of the first sample making device is installed on the first mounting plane, located above the main mounting platform of the column mold plate, and the Z-direction motion support system of the first sample making device is installed on the first secondary mounting plane, located above the auxiliary mounting platform of the column mold plate. One side of the fourth mold plate is connected to the Z-direction motion drive system of the first sample making device through the fourth mold plate drive fixing connection hole, and the other side is connected to the Z-direction motion support system of the first sample making device through the fourth mold plate drive fixing connection hole. The Z-direction motion drive system of the third sample making device is installed on the third mounting plane, and the Z-direction motion support system of the third sample making device is installed on the third auxiliary mounting plane; One side of the second mold plate is connected to the Z-direction motion drive system of the third sample making device through the second mold plate drive fixing connection hole, and the other side is connected to the Z-direction motion support system of the third sample making device through the second mold plate drive fixing connection hole; The Z-direction motion drive system of the second sample making device is mounted on the second mounting plane, and the Z-direction motion support system of the second sample making device is mounted on the second auxiliary mounting plane; One side of the first mold plate is connected to the Z-direction motion drive system of the second sample making device through the first mold plate drive fixing connection hole, and the other side is connected to the Z-direction motion support system of the second sample making device through the first mold plate drive fixing connection hole.
[0011] Furthermore, the fourth mold plate is provided with several fourth mold plate drive fixing connection holes, several column penetration holes, a fourth mold plate connecting circular plate, and several fourth mold plate sample grinding bosses; the fourth mold plate drive fixing connection holes are set on the fourth mold plate connecting circular plate and are symmetrical about a plane passing through the fourth mold plate rotation axis and perpendicular to the upper surface of the fourth mold plate; the fourth mold plate connecting circular plate is in contact with the upper surface of the fourth mold plate; the fourth mold plate sample grinding bosses are set on the lower surface of the fourth mold plate, and the setting position and size of the fourth mold plate sample grinding bosses match the whiteness test sample making groove and the wear resistance test sample making groove of the third mold plate. The corresponding position of the flowability test sample making groove does not need to be set with the fourth mold plate sample grinding bosses. The position of the column penetration hole is set to match the position of the column, and its diameter is slightly larger than the diameter of the column.
[0012] Furthermore, the third mold plate is provided with several flowability test sample preparation slots, several flowability test sample preparation slot movable base plates, several whiteness test sample preparation slots, several whiteness test sample preparation slot movable base plates, several abrasion resistance test sample preparation slot movable base plates, several column penetration holes, several abrasion resistance test sample preparation slots, a third mold plate connecting circular plate, and several third mold plate and column mold plate mounting platform connection holes; each flowability test sample preparation slot is provided with a flowability test sample preparation slot movable base plate, which can move up and down within the flowability test sample preparation slot under the action of external force; each whiteness test sample preparation slot is provided with a whiteness test sample preparation slot... The movable base plate of the whiteness test sample preparation tank can move up and down within the tank under external force. Each wear-resistant test sample preparation tank is equipped with a movable base plate, which can move up and down within the tank under external force. Each movable base plate has a column penetration hole at its center. The third mold plate is equipped with a connecting circular plate, and the connection hole between the third mold plate and the column mold plate mounting platform is located on the connecting circular plate. The connection hole between the third mold plate and the column mold plate mounting platform is symmetrical about a plane passing through the rotation axis of the third mold plate and perpendicular to the upper surface of the third mold plate.
[0013] Furthermore, the second mold plate is provided with several sample preparation slot movable bottom plate ejector protrusions, a second mold plate connecting circular plate, and several second mold plate drive fixing connection holes; the sample preparation slot movable bottom plate ejector protrusions have an outer diameter smaller than the diameter of the whiteness test sample preparation slot and the wear resistance test sample preparation slot of the third mold plate, and an inner diameter larger than the hollow cylinder of the column; the sample preparation slot movable bottom plate ejector protrusions are located on the upper surface of the second mold plate, and their axis coincides with the axis of the whiteness test sample preparation slot and the wear resistance test sample preparation slot of the third mold plate; the second mold plate connecting circular plate is located on the upper surface of the second mold plate; the second mold plate drive fixing connection holes are located on the second mold plate connecting circular plate, and are symmetrical about a plane passing through the rotation axis of the second mold plate and perpendicular to the upper surface of the second mold plate.
[0014] Furthermore, the first mold plate is provided with several columns, a first mold plate connecting circular plate, and several first mold plate drive fixing connection holes; the columns are set on the upper surface of the first mold plate, the number of columns is the same as the number of wear-resistant test sample making slots of the third mold plate, their axes coincide with the axis of the wear-resistant test sample making slots of the third mold plate, and the height of the columns is greater than the sum of the maximum thicknesses of the second and third mold plates, ensuring that the columns can penetrate the second and third mold plates when making wear-resistant test samples; the first mold plate connecting circular plate is set on the upper surface of the first mold plate; the first mold plate drive fixing connection holes are set on the first mold plate connecting circular plate and are symmetrical about a plane passing through the rotation axis of the first mold plate and perpendicular to the upper surface of the first mold plate.
[0015] Furthermore, the Z-direction motion drive system includes a lead screw and nut pair drive motor, an L-shaped support platform, a bearing assembly, two linear guide rails, two sliders, two connecting platforms, and a nut and lead screw that are matched with the lead screw. The lead screw and nut pair drive motor is fixed to the protruding side plane of the L-shaped support platform, the bearing assembly is fixed to the L-shaped support platform, and the lead screw passes through the bearing assembly and is connected to the lead screw and nut pair drive motor, driving the nut matched with the lead screw to move along the lead screw. The two connecting platforms are respectively fixed on the two sliders, and the two sliders and the two linear guide rails form two linear guide rail pairs. The second motor mounting platform and the first motor mounting platform are respectively mounted on the corresponding sliders and nuts matched with the lead screw in the Z-direction motion drive system.
[0016] Furthermore, the drive assembly includes two first linear guide rails, two first slider groups, and a gear and rack drive system; the gear and rack drive system includes a portal frame X-direction motion drive motor, a rack, and a first gear; the portal frame X-direction motion drive motor is fixed on the portal frame, its output shaft is connected to the first gear, the rack is fixed on the ground and meshes with the first gear, converting the rotational motion of the portal frame X-direction motion drive motor into the linear motion of the portal frame relative to the rack.
[0017] This invention also provides another technical solution: A method for preparing quality test samples of road marking paint, based on the aforementioned preparation device, includes the following steps: Step 1: The integrated controller controls the drive component of the X-direction motion system, causing the gantry frame to move in the opposite direction of the X-axis, away from the electric furnace; the manually weighed and configured materials are placed into the paint loading container of the Z-direction motion drive system of the paint loading container, and the drive component drives the gantry frame to move in the positive direction of the X-axis, closer to the electric furnace. Step 2: Control one of the Y-direction motion systems to drive the Z-direction motion drive system of the paint loading container to move along the Y-axis and approach the electric furnace; Step 3: Control the Z-axis motion drive system of the paint loading container to move the paint loading container along the Y-axis and place it into the electric furnace for heating; Step 4: Control another Y-axis motion system to drive the Z-axis motion drive system of the coating stirring and temperature measuring system to move along the Y-axis, close to the electric furnace, so that it stirs the material and monitors the material temperature; Step 5: When the material temperature reaches the desired value, control the Z-direction motion drive system of the coating stirring and temperature measuring system to make it move along the positive Z-axis and away from the electric furnace. Step 6: Control the Z-direction motion drive system of the paint loading container to move it along the Z-axis, so that the paint loading container is away from the electric furnace and the Z-direction position of the paint loading container is higher than the Z-direction position of the third mold plate of the road marking paint detection sample preparation device; control the X-direction motion system to move the gantry frame in the positive X-axis direction and move it closer to the road marking paint detection sample preparation device to facilitate the pouring of the material in the paint loading container into the third mold plate; Step 7: The paint loading container approaches the third mold plate; simultaneously, the road marking paint testing sample making device is controlled to drive the second mold plate and the first mold plate to approach the third mold plate, the column of the first mold plate passes through the second mold plate and inserts into the third mold plate, and the fourth mold plate is driven to approach the third mold plate; after the column is inserted into the third mold plate, the fourth mold plate is driven to move away from the third mold plate. Step 8: Control the road marking paint dissolving device to drive the paint loading container to rotate, and at the same time control the third mold plate to rotate, pouring the material into the third mold plate; Step 9: Control the paint loading container away from the third mold plate; drive the fourth mold plate closer to the third mold plate to compact the material; after the material cools and solidifies, drive the first mold plate away from the third mold plate, and the column is pulled out from the third mold plate; drive the second mold plate closer to the third mold plate and move upward to push out the paint sample; the fork rotates and the drive motor drives the fork to rotate to push the completed paint sample into the paint sample recycling tray; the paint sample production is completed.
[0018] Technical effects of the present invention: Compared with the prior art, the road marking paint quality test sample preparation device of the present invention is highly practical and can complete the preparation of multiple test samples at the same time; it has a high degree of automation and the preparation process does not require manual intervention; it has a compact structure and occupies a small area. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a road marking paint quality testing sample preparation device according to the present invention. Figure 2 This is a schematic diagram of the overall structure of the road marking paint dissolving device of the present invention; Figure 3 This is a front view of the overall structure of the road marking paint dissolving device of the present invention; Figure 4 This is a schematic diagram of the Z-direction motion drive system of the present invention; Figure 5 This is a schematic diagram of the Z-direction motion support system of the present invention; Figure 6 This is a schematic diagram of the overall structure of the sample preparation device for testing road marking paint according to the present invention. Figure 7 This is a schematic diagram of the drive and fixing assembly of the sample preparation device for road marking paint testing according to the present invention; Figure 8 This is a schematic diagram of the sample preparation platform column assembly of the sample preparation device for road marking paint testing according to the present invention; Figure 9 Left view of the drive fixing assembly of the sample making device for road marking paint testing according to the present invention; Figure 10 The image shows the right view of the drive and fixing assembly of the sample making device for road marking paint testing according to the present invention.
[0020] The components include: 1. a road marking paint dissolving device; 2. a road marking paint sample preparation device; 3. a first support platform; and 4. an integrated controller. 11. First linear guide rail; 12. First slider group; 13. Portal frame; 14. First lead screw and nut pair drive motor; 15. Second lead screw and nut pair drive motor; 16. Second linear guide rail; 17. Second lead screw matching nut; 18. Second slider group; 19. Paint loading container Z-direction motion drive system; 110. First lead screw matching nut; 111. Paint stirring and temperature measuring system Z-direction motion drive system; 112. First motor mounting platform; 113. Non-contact temperature sensor; 114. Stirrer drive motor; 115. Stirrer; 116. Second motor mounting platform; 117. Paint loading container tilting motion drive motor; 118. Paint loading container; 119. Gear and rack drive system; 120. Electric furnace; 121. Second support platform; 131. Portal frame first base; 132. Portal frame second crossbeam; 133. Portal frame secondary support plate; 134. Portal frame first crossbeam; 135. Second lead screw; 136. Second lead screw support bearing assembly; 137. First lead screw support bearing assembly; 138. First lead screw; 139. Second base of portal frame; 1191. Portal frame X-direction motion drive motor; 1192. Rack; 1193. Gear 1; 311. Lead screw and nut pair drive motor; 312. L-shaped support platform; 313. Bearing assembly; 314. Linear guide rail 1; 315. Slider 1; 316. Connecting platform 1; 317. Nut matching the lead screw; 318. Lead screw; 321. Linear guide rail II; 322. Slider II; 323. Connecting platform II; 21. Third support platform; 22. Mold disc rotation drive motor; 23. Gear II; 24. Shift fork rotation drive motor; 25. Paint sample recovery tray base; 26. Paint sample recovery tray; 27. Shift fork; 28. Sample making device drive fixing assembly; 211. Sample preparation table column assembly; 212. First mold plate; 213. Second mold plate; 214. Third mold plate; 215. Fourth mold plate; 2151. Fourth mold plate drive fixing connection hole; 2152. Column penetration hole one; 2153. Fourth mold plate connecting circular plate; 2141. Flowability test sample preparation tank; 2142. Flowability test sample preparation tank movable base plate; 2143. Whiteness test sample preparation tank; 2144. Whiteness test sample preparation tank movable base plate; 2145. Abrasion resistance test sample preparation tank movable base plate; 2146. Column penetration hole two; 2147. Abrasion resistance test sample preparation tank; 2148. Third mold plate connecting circular plate; 2149. Third mold plate and column mold plate mounting platform connection hole; 231. Z-direction motion support system for the second sample making device; 232. Z-direction motion drive system for the third sample making device; 233. Z-direction motion drive system for the first sample making device; 2154. Sample grinding boss of the fourth mold plate; 2121. Column; 2122. Connecting circular plate of the first mold plate; 2123. Drive fixing connection hole of the first mold plate; 2131. Ejection boss of the movable bottom plate of the sample making groove; 2132. Connecting circular plate of the second mold plate; 2133. Drive fixing connection hole of the second mold plate; 234. Z-direction motion drive system for the second sample preparation device; 235. Z-direction motion support system for the third sample preparation device; 236. Z-direction motion support system for the first sample preparation device; 2111 Sample making table base; 2112 Sample making table column; 2113 Column mold plate main mounting platform; 2114 Third mounting plane; 2115 First mounting plane; 2116 Second mounting plane; 2117 Third mounting plane; 2118 First mounting plane; 2119 Second mounting plane; 2120 Column mold plate auxiliary mounting platform. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0022] Example 1: like Figure 1 As shown, this embodiment relates to a road marking paint quality testing sample preparation device, which includes a road marking paint dissolving device 1, a road marking paint testing sample preparation device 2, a first support platform 3, and an integrated controller 4.
[0023] The overall structure of the road marking paint dissolving device 1 is as follows: Figure 2 As shown, it includes an X-direction motion system, two Y-direction motion systems, two Z-direction motion systems, an electric furnace 120, and a second support platform 121.
[0024] The X-direction motion system of the road marking paint dissolving device 1 includes two first linear guide rails 11, two first slider groups 12, a portal frame 13, and a gear and rack drive system 119. Each first slider group 12 includes two sliders.
[0025] The portal frame 13 includes a first portal frame base 131, a second portal frame crossbeam 132, a portal frame secondary support plate 133, a first portal frame crossbeam 134, a second lead screw 135, a second lead screw support bearing assembly 136, a first lead screw support bearing assembly 137, a first lead screw 138, and a second portal frame base 139. The first portal frame base 131 and the second portal frame base 139 are respectively connected to the sliders of the two first slider assemblies 12. Two first linear guide rails 11 are respectively fixed on the ground on both sides of the portal frame 13, forming two guide rail slider systems with the two first slider assemblies 12.
[0026] The overall structure of the road marking paint dissolving device 1 is shown in the front view below. Figure 3 As shown, the gear and rack drive system 119 includes a portal frame X-direction motion drive motor 1191, a rack 1192, and a gear 1193. The portal frame X-direction motion drive motor 1191 is fixed on the second base 139 of the portal frame, and its output shaft is connected to the gear 1193. The rack 1192 is fixed on the ground and meshes with the gear 1193, converting the rotational motion of the portal frame X-direction motion drive motor 1191 into linear motion of the portal frame 13 relative to the rack 1192.
[0027] like Figure 2 As shown, the Y-direction motion system of the road marking paint dissolving device 1 includes a first lead screw and nut pair drive motor 14, a second lead screw and nut pair drive motor 15, two second linear guide rails 16, a second lead screw matching nut 17, two second slider groups 18, and a first lead screw matching nut 110; wherein, each second slider group 18 includes two sliders.
[0028] The two second linear guide rails 16 are respectively fixed to the sides of the second crossbeam 132 and the first crossbeam 134 of the portal frame, and each second linear guide rail 16 is equipped with a second slider group 18. (Coating mixing temperature measurement system) Z Directional motion drive system 111 and paint loading container Z The directional motion drive system 19 is connected to the sliders of the two second slider groups 18 respectively, so that it can slide along the second linear guide rail 16.
[0029] The first lead screw nut pair drive motor 14 is mounted on the second crossbeam 132 of the portal frame and connected to the first lead screw 138. The first lead screw 138 is mounted on the second crossbeam 132 of the portal frame via the first lead screw support bearing assembly 137. (Paint mixing temperature measurement system) Z The directional motion drive system 111 is connected to the first lead screw matching nut 110, and is driven by the first lead screw nut pair drive motor 14 to achieve Y-direction motion.
[0030] The second lead screw nut pair drive motor 15 is mounted on the portal frame sub-support plate 133 and connected to the second lead screw 135. The second lead screw 135 is mounted on the portal frame sub-support plate 133 via the second lead screw support bearing assembly 136. (Paint loading container) Z The directional motion drive system 19 is connected to the second lead screw matching nut 17, and is driven by the second lead screw nut pair drive motor 15 to achieve Y-direction motion.
[0031] The Z-direction motion drive system 19 of the paint loading container of the road marking paint dissolving device 1 includes a Z-direction motion drive system, a second motor mounting platform 116, a paint loading container tilting motion drive motor 117, and a paint loading container 118.
[0032] The Z-direction motion drive system, such as Figure 4 As shown, the system includes a lead screw and nut pair drive motor 311, an L-shaped support platform 312, a bearing assembly 313, two linear guide rails 314, two sliders 315, two connecting platforms 316, a nut 317, and a lead screw 318. The lead screw and nut pair drive motor 311 is fixed to the protruding side plane of the L-shaped support platform 312. The bearing assembly 313 is fixed to the L-shaped support platform 312. The lead screw 318 passes through the bearing assembly 313 and is connected to the lead screw and nut pair drive motor 311, driving the nut 317 to move along the lead screw 318. The two connecting platforms 316 are respectively fixed to the two sliders 315. The two sliders 315 and the two linear guide rails 314 form two linear guide pairs.
[0033] The second motor mounting platform 116 is fixed to the two connecting platforms 316 and the nut 317 that matches the lead screw of the Z-direction motion drive system. The nut 317 that matches the lead screw drives the Z-direction motion. The paint loading container tilting motion drive motor 117 is fixed to the second motor mounting platform 116, and its output shaft is connected to the paint loading container 118.
[0034] The coating stirring temperature measurement system Z The directional motion drive system 111 includes a Z-direction motion drive system, a first motor mounting platform 112, a non-contact temperature sensor 113, a stirrer drive motor 114, and a stirrer 115.
[0035] The first motor mounting platform 112 is fixed on the two connecting platforms 316 and the nut 317 that matches the lead screw of the Z-direction motion drive system. The nut 317 that matches the lead screw drives the Z-direction motion. The non-contact temperature sensor 113 and the stirrer drive motor 114 are both mounted on the first motor mounting platform 112. The output shaft of the stirrer drive motor 114 is connected to the stirrer 115.
[0036] The second support platform 121 is fixed at the middle position of two parallel first linear guide rails 11, and the electric furnace 120 is installed on the second support platform 121.
[0037] The first support platform 3 is fixed on the ground outside the two parallel first linear guide rails 11, and the integrated controller 4 is installed on the first support platform 3.
[0038] The overall structure of the sample preparation device 2 for road marking paint testing is as follows: Figure 6 As shown, it includes a third support platform 21, a mold disk rotation drive motor 22, a gear 23, a shift fork rotation drive motor 24, a paint sample recycling tray base 25, a paint sample recycling tray 26, a shift fork 27, and a sample making device drive fixing assembly 28.
[0039] The third support platform 21 is fixed to the ground, and a mold disk rotation drive motor 22, a shift fork rotation drive motor 24, and a paint sample collection tray base 25 are installed on its worktable. The paint sample collection tray 26 is mounted on the paint sample collection tray base 25. The output shaft of the mold disk rotation drive motor 22 is connected to gear 23, driving the sample making device to rotate the fixed assembly 28. The output shaft of the shift fork rotation drive motor 24 is connected to the shift fork 27, which pushes the completed paint sample into the paint sample collection tray 26.
[0040] The structure of the sample preparation device drive fixing assembly 28 is as follows: Figure 7 , Figure 9 and Figure 10 As shown, it includes a sample production table column assembly 211, a first mold plate 212, a second mold plate 213, a third mold plate 214, a fourth mold plate 215, a second sample production device Z-direction motion support system 231, a third sample production device Z-direction motion drive system 232, a first sample production device Z-direction motion drive system 233, a second sample production device Z-direction motion drive system 234, a third sample production device Z-direction motion support system 235, and a first sample production device Z-direction motion support system 236.
[0041] The third sample preparation device Z-direction motion drive system 232, the first sample preparation device Z-direction motion drive system 233, and the second sample preparation device Z-direction motion drive system 234 all include a Z-direction motion drive system (the structure of the Z-direction motion drive system is as follows). Figure 4 (As shown). The second sample making device Z-direction motion support system 231, the third sample making device Z-direction motion support system 235, and the first sample making device Z-direction motion support system 236 all include a Z-direction motion support system.
[0042] The structure of the Z-direction motion support system is as follows: Figure 5 As shown, it includes a linear guide rail 321, a slider 322, and a connecting platform 323. The connecting platform 323 is fixed on the slider 322, and the slider 322 and the linear guide rail 321 form a linear guide pair.
[0043] The sample fabrication platform column assembly 211 is as follows: Figure 8 As shown, it includes a sample making table base 2111, a sample making table column 2112, a column mold plate main mounting platform 2113, a third secondary mounting plane 2114, a first mounting plane 2115, a second secondary mounting plane 2116, a third mounting plane 2117, a first secondary mounting plane 2118, a second mounting plane 2119, and a column mold plate auxiliary mounting platform 2120.
[0044] The sample preparation table base 2111 is fixed to the ground, and the sample preparation table column 2112 is connected to the sample preparation table base 2111, and the sample preparation table column 2112 can rotate relative to the sample preparation table base 2111 about its central axis. The sample preparation table column 2112 includes a third mounting plane 2114, a first mounting plane 2115, a second mounting plane 2116, a third mounting plane 2117, a first mounting plane 2118, and a second mounting plane 2119.
[0045] The main mounting platform 2113 and the auxiliary mounting platform 2120 of the column mold plate are fixed on the first mounting plane 2115 and the first secondary mounting plane 2118, respectively, and the main mounting platform 2113 and the auxiliary mounting platform 2120 of the column mold plate are at the same height relative to the sample making table base 2111.
[0046] The third mold plate 214 is connected to the main mounting platform 2113 and the auxiliary mounting platform 2120 of the column mold plate through the connecting hole 2149 between the third mold plate and the mounting platform of the column mold plate.
[0047] The Z-direction motion drive system 233 of the first sample making device is installed on the first mounting plane 2115, above the main mounting platform 2113 of the column mold plate, and the Z-direction motion support system 236 of the first sample making device is installed on the first secondary mounting plane 2118, above the auxiliary mounting platform 2120 of the column mold plate.
[0048] One side of the fourth mold plate 215 is connected to the Z-direction motion drive system 233 of the first sample making device through the fourth mold plate drive fixed connection hole 2151, and the other side is connected to the Z-direction motion support system 236 of the first sample making device through the fourth mold plate drive fixed connection hole 2151.
[0049] The Z-direction motion drive system 232 of the third sample making device is mounted on the third mounting plane 2117, and the Z-direction motion support system 235 of the third sample making device is mounted on the third auxiliary mounting plane 2114.
[0050] One side of the second mold plate 213 is connected to the Z-direction motion drive system 232 of the third sample making device through the second mold plate drive fixing connection hole 2133, and the other side is connected to the Z-direction motion support system 235 of the third sample making device through the second mold plate drive fixing connection hole 2133.
[0051] The second sample making device Z-direction motion drive system 234 is mounted on the second mounting plane 2119, and the second sample making device Z-direction motion support system 231 is mounted on the second auxiliary mounting plane 2116.
[0052] One side of the first mold plate 212 is connected to the Z-direction motion drive system 234 of the second sample making device through the first mold plate drive fixing connection hole 2123, and the other side is connected to the Z-direction motion support system 231 of the second sample making device through the first mold plate drive fixing connection hole 2123.
[0053] The first mold plate 212 is located above the sample preparation table base 2111, the second mold plate 213 is located above the first mold plate 212, the third mold plate 214 is located above the second mold plate 213, and the fourth mold plate 215 is located above the third mold plate 214. The central axes of the first mold plate 212, the second mold plate 213, the third mold plate 214, and the fourth mold plate 215 all coincide with the axis of the sample preparation table column 2112.
[0054] The fourth mold plate 215 is provided with several fourth mold plate drive fixing connection holes 2151, several column through holes 2152, a fourth mold plate connecting circular plate 2153, and several fourth mold plate sample grinding bosses 2154. The fourth mold plate drive fixing connection holes 2151 are set on the fourth mold plate connecting circular plate 2153 and are symmetrical about a plane passing through the rotation axis of the fourth mold plate 215 and perpendicular to the upper surface of the fourth mold plate 215. The fourth mold plate connecting circular plate 2153 is in contact with the upper surface of the fourth mold plate 215. The fourth mold plate sample grinding bosses 2154 are set on the lower surface of the fourth mold plate 215. The setting position and size of the fourth mold plate sample grinding bosses 2154 match the third mold plate whiteness test sample making groove 2143 and abrasion resistance test sample making groove 2147. The corresponding position of the flowability test sample making groove 2141 does not need to be provided with the fourth mold plate sample grinding bosses 2154. The position of the column penetration hole 2152 is set to match the position of the column 2121, and its diameter is slightly larger than the diameter of the column.
[0055] The third mold plate 214 is provided with several flowability test sample preparation slots 2141, several flowability test sample preparation slot movable base plates 2142, several whiteness test sample preparation slots 2143, several whiteness test sample preparation slot movable base plates 2144, several abrasion resistance test sample preparation slot movable base plates 2145, several column penetration holes 2152, several abrasion resistance test sample preparation slots 2147, a third mold plate connecting circular plate 2148, and several third mold plate and column mold plate mounting platform connection holes 2149. Each flowability test sample preparation slot 2141 is provided with a flowability test sample preparation slot movable base plate 2142, which can move up and down within the flowability test sample preparation slot 2141 under the action of external force. Each whiteness test sample preparation slot 2143 is provided with a whiteness test sample preparation slot movable base plate 2144, which can move up and down within the whiteness test sample preparation slot 2143 under the action of external force. Each wear-resistant test sample preparation slot 2147 is equipped with a movable base plate 2145. The movable base plate 2145 can move up and down within the wear-resistant test sample preparation slot 2147 under external force. Each movable base plate 2145 has a column penetration hole 2146 at its center. The third mold plate 214 is equipped with a third mold plate connecting circular plate 2148. Connection holes 2149 between the third mold plate and the column mold plate mounting platform are located on the third mold plate connecting circular plate 2148. These connection holes 2149 are symmetrical about a plane passing through the rotation axis of the third mold plate 214 and perpendicular to the upper surface of the third mold plate 214.
[0056] The second mold plate 213 is provided with several sample preparation slot movable bottom plate ejector protrusions 2131, a second mold plate connecting circular plate 2132, and several second mold plate drive fixing connection holes 2133. The sample preparation slot movable bottom plate ejector protrusions 2131 are hollow cylinders with an outer diameter smaller than the diameter of the whiteness test sample preparation slot 2143 and the wear resistance test sample preparation slot 2147 of the third mold plate 214, and an inner diameter larger than the column 2121. The sample preparation slot movable bottom plate ejector protrusions 2131 are located on the upper surface of the second mold plate 213, and their axis coincides with the axis of the whiteness test sample preparation slot 2143 and the wear resistance test sample preparation slot 2147 of the third mold plate 214. The second mold plate connecting circular plate 2132 is located on the upper surface of the second mold plate 213. The second mold disk drive fixed connection hole 2133 is provided on the second mold disk connecting circular plate 2132, and is symmetrical about a plane passing through the rotation axis of the second mold disk 213 and perpendicular to the upper surface of the second mold disk 213.
[0057] The first mold plate 212 is provided with a plurality of pillars 2121, a first mold plate connecting circular plate 2122, and a plurality of first mold plate drive fixing connection holes 2123. The pillars 2121 are disposed on the upper surface of the first mold plate 212. The number of pillars 2121 is the same as the number of wear-resistant test sample preparation slots 2147 of the third mold plate 214, and their axes coincide with the axes of the wear-resistant test sample preparation slots 2147 of the third mold plate 214. The height of the pillars 2121 is greater than the sum of the maximum thicknesses of the second mold plate 213 and the third mold plate 214, ensuring that the pillars 2121 can penetrate the second mold plate 213 and the third mold plate 214 during wear-resistant test sample preparation. The first mold plate connecting circular plate 2122 is disposed on the upper surface of the first mold plate 212. The first mold plate drive fixing connection holes 2123 are disposed on the first mold plate connecting circular plate 2122 and are symmetrical about a plane passing through the rotation axis of the first mold plate 212 and perpendicular to the upper surface of the first mold plate 212.
[0058] Example 2: like Figure 1 As shown, this embodiment relates to a method for preparing road marking paint quality test samples, which is implemented based on the preparation device described in Embodiment 1. The method includes the following steps.
[0059] Step 1: The integrated controller 4 controls the X-direction motion drive motor 1191 of the portal frame, which, through the gear and rack drive system 119, drives the portal frame 13 to move in the opposite direction of the X-axis, away from the second support platform 121. The manually weighed and prepared materials are placed into the paint loading container 118. The integrated controller 4 then controls the X-direction motion drive motor 1191 of the portal frame, which, through the gear and rack drive system 119, drives the portal frame 13 to move in the positive direction of the X-axis, closer to the second support platform 121, so that the axis of the paint loading container 118 and the axis of the electric furnace 120 are aligned with each other relative to the X-axis.
[0060] Step 2: The integrated controller 4 controls the second lead screw and nut pair drive motor 15, which in turn drives the paint loading container via the matching nut 17 of the second lead screw. Z The directional motion drive system 19 moves along the Y-axis and approaches the second support platform 121, so that the axis of the paint loading container 118 and the axis of the electric furnace 120 are in the same position relative to the Y-axis.
[0061] Step 3: Integrated controller 4 controls the paint loading container. Z The lead screw and nut pair drive motor 311 of the directional motion drive system 19 drives the second motor mounting platform 116 to move along the Z-axis direction, which is driven by the nut 317 matched with the lead screw, so that the paint loading container 118 is placed in the electric furnace 120 for heating.
[0062] Step 4: The integrated controller 4 controls the first lead screw and nut pair drive motor 14, which in turn drives the coating mixing and temperature measurement system via the first lead screw and matching nut 110. Z The directional motion drive system 111 moves along the Y-axis and approaches the second support platform 121, so that the axis of the stirrer 115 and the axis of the electric furnace 120 are in the same position relative to the Y-axis.
[0063] Step 5: Integrated controller 4 controls the coating mixing and temperature measurement system. Z The lead screw and nut drive motor 311 of the directional motion drive system 111 drives the first motor mounting platform 112 to move in the opposite direction of the Z-axis via the nut 317 matched with the lead screw. This moves the agitator 115 closer to the paint loading container 118, agitating the material during the heating process, while simultaneously monitoring the material temperature via a non-contact temperature sensor 113. When the material temperature reaches the desired value, the integrated controller 4 controls the paint agitation and temperature measurement system. Z The lead screw and nut drive motor 311 of the directional motion drive system 111 drives the first motor mounting platform 112 to move along the positive Z-axis direction via the nut 317 that matches the lead screw, so that the agitator 115 moves away from the paint loading container 118. This controls the first lead screw and nut drive motor 14, which in turn drives the paint stirring and temperature measuring system via the nut 110 that matches the first lead screw. Z The directional motion drive system 111 moves along the Y-axis away from the second support platform 121, so that the stirrer 115 is away from the electric furnace 120.
[0064] Step 6: Integrated controller 4 controls the paint loading container. Z The lead screw and nut drive motor 311 of the directional motion drive system 19 drives the second motor mounting platform 116 to move along the Z-axis direction via the nut 317 that matches the lead screw. This moves the paint loading container 118 away from the electric furnace 120, and the Z-direction position of the paint loading container 118 is higher than the Z-direction position of the third mold plate 214 of the road marking paint detection sample preparation device 2. The integrated controller 4 controls the X-direction motion drive motor 1191 of the portal frame, which, through the gear and rack drive system 119, drives the portal frame 13 to move in the positive X-direction direction, closer to the road marking paint detection sample preparation device 2, facilitating the pouring of material from the paint loading container 118 into the third mold plate 214.
[0065] Step 7: The paint loading container 118 approaches the third mold plate 214. Simultaneously, the integrated controller 4 controls the Z-direction motion drive system 232 of the third sample making device to drive the second mold plate 213, and the Z-direction motion drive system 234 of the second sample making device to drive the first mold plate 212 to approach the third mold plate 214. The second mold plate 213 and the first mold plate 212 maintain a minimum distance. The column 2121 of the first mold plate 212 passes through the movable bottom plate of the sample making slot and pushes out the boss 2131, and inserts into the column penetration hole 2146 of the movable bottom plate 2145 of the wear resistance test sample making slot in the third mold plate 214. To prevent the movable bottom plate 2145 of the wear resistance test sample making slot from moving when the column 2121 is inserted, the Z-direction motion drive system 233 of the first sample making device drives the fourth mold plate 215 to approach the third mold plate 214. The fourth mold plate sample grinding boss 2154 of the fourth mold plate 215 is in contact with the movable bottom plate 2145 of the wear resistance test sample making slot. When the column 2121 is inserted into the movable base plate 2145 of the wear-resistant test sample making slot, the Z-direction motion drive system 233 of the first sample making device drives the fourth mold plate 215 away from the third mold plate 214.
[0066] Step 8: The integrated controller 4 controls the paint loading container to rotate, driving the paint loading container 118 to rotate. At the same time, the integrated controller 4 controls the mold disk to rotate, driving the third mold disk 214 to rotate via the gear 23, and pouring the material into the flowability test sample preparation tank 2141, the whiteness test sample preparation tank 2143, and the abrasion resistance test sample preparation tank 2147.
[0067] Step 9: The paint loading container 118 moves away from the third mold plate 214. The Z-direction motion drive system 233 of the first sample making device drives the fourth mold plate 215 closer to the third mold plate 214. The fourth mold plate sample grinding boss 2154 of the fourth mold plate 215 moves closer to the whiteness test sample making tank 2143 and the wear resistance test sample making tank 2147, compacting the material. After the material cools and solidifies, the Z-direction motion drive system 234 of the second sample making device drives the first mold plate 212 away from the third mold plate 214, and the column 2121 is pulled out from the movable bottom plate 2145 of the wear resistance test sample making tank. The Z-direction motion drive system 232 of the third sample preparation device drives the second mold disk 213 to approach the third mold disk 214. The movable bottom plate of the sample preparation tank pushes the movable bottom plates 2142, 2144, and 2145 of the flowability test sample preparation tank, whiteness test sample preparation tank, and abrasion resistance test sample preparation tank upwards until their upper surfaces are flush with the upper surfaces of the corresponding flowability test sample preparation tank 2141, whiteness test sample preparation tank 2143, and abrasion resistance test sample preparation tank 2147. The fork rotation drive motor 24 drives the fork 27 to rotate and push the completed paint sample into the paint sample collection tray 26.
[0068] Step 10: Return all equipment to its initial position and prepare for the production of the next batch of paint samples.
[0069] The above-described specific embodiments are merely specific examples of the present invention. The patent protection scope of the present invention includes, but is not limited to, the above-described specific embodiments. Any appropriate changes or modifications made by a person skilled in the art that conform to the claims of the present invention should fall within the patent protection scope of the present invention.
Claims
1. A device for preparing road marking paint quality testing samples, characterized in that, Includes a road marking paint dissolving device, a road marking paint sample preparation device, and an integrated controller; The integrated controller is used to automatically control the road marking paint dissolving device and the road marking paint sample preparation device for testing. The road marking paint dissolving device includes: An X-direction motion system, including a portal frame and a drive assembly for driving the portal frame to move in the X direction; Two Y-direction motion systems are mounted on the portal frame; A paint loading container Z-direction motion drive system is installed on one of the Y-direction motion systems and moves along the Y-direction under the drive of the Y-direction motion system for loading materials; The coating mixing and temperature measuring system has a Z-direction motion drive system installed on another Y-direction motion system. Under the drive of the Y-direction motion system, it moves along the Y-direction to mix materials and monitor material temperature. An electric furnace is located in front of the two Y-direction motion systems and is used for heating materials; The sample preparation device for road marking paint testing is located on one side of the road marking paint dissolving device, and includes: The third support platform has a mold disk rotation drive motor, a shift fork rotation drive motor, and a paint sample recycling tray base installed on its worktable. The paint sample recycling tray is installed on the paint sample recycling tray base. The output shaft of the mold disk rotation drive motor is connected to gear two. The output shaft of the shift fork rotation drive motor is connected to the shift fork, so that the completed paint sample is pushed into the paint sample recycling tray. The sample making device drives the fixed assembly, which rotates via gear two. It includes a fourth mold plate, a third mold plate, a second mold plate, and a first mold plate arranged sequentially from top to bottom. The third mold plate is used to load the coating, the fourth mold plate is used to compact the material, the second mold plate is used to eject the made sample, and the first mold plate is equipped with a column for inserting into the second and third mold plates.
2. The road marking paint quality testing sample preparation device according to claim 1, characterized in that, The Y-direction motion system includes: Two second linear guide rails are fixed on the portal frame, and each second linear guide rail is equipped with a second slider group; the Z-direction motion drive system of the paint mixing and temperature measuring system and the Z-direction motion drive system of the paint loading container are respectively connected to the sliders of the two second slider groups, so that they can slide along the second linear guide rails; The first lead screw nut pair drive motor is mounted on the portal frame and connected to the first lead screw; the first lead screw is mounted on the portal frame through the first lead screw support bearing assembly; the Z-direction motion drive system of the paint mixing and temperature measuring system is connected to the matching nut of the first lead screw and is driven by the first lead screw nut pair drive motor to achieve Y-direction motion; The second lead screw nut pair drive motor is mounted on the portal frame and connected to the second lead screw; the second lead screw is mounted on the portal frame through the second lead screw support bearing assembly; the paint loading container Z-direction motion drive system is connected to the matching nut of the second lead screw, and is driven by the second lead screw nut pair drive motor to achieve Y-direction motion.
3. The road marking paint quality testing sample preparation device according to claim 1, characterized in that, The Z-direction motion drive system for the paint loading container includes a Z-direction motion drive system, a second motor mounting platform, a paint loading container tilting motion drive motor, and a paint loading container; the second motor mounting platform is fixed on the Z-direction motion drive system and is driven by the Z-direction motion drive system to achieve Z-direction motion; the paint loading container tilting motion drive motor is fixed on the second motor mounting platform and its output shaft is connected to the paint loading container. The coating stirring temperature measurement system Z The directional motion drive system includes a Z-direction motion drive system, a first motor mounting platform, a non-contact temperature sensor, a stirrer drive motor, and a stirrer. The first motor mounting platform is fixed on the Z-direction motion drive system and is driven by the Z-direction motion drive system to achieve Z-direction motion. The non-contact temperature sensor and the stirrer drive motor are both mounted on the first motor mounting platform, and the output shaft of the stirrer drive motor is connected to the stirrer.
4. The road marking paint quality testing sample preparation device according to claim 1, characterized in that, The sample preparation device drive and fixing assembly further includes a sample preparation table column assembly, a second sample preparation device Z-direction motion support system, a third sample preparation device Z-direction motion drive system, a first sample preparation device Z-direction motion drive system, a second sample preparation device Z-direction motion drive system, a third sample preparation device Z-direction motion support system, and a first sample preparation device Z-direction motion support system; the third sample preparation device Z-direction motion drive system, the first sample preparation device Z-direction motion drive system, and the second sample preparation device Z-direction motion drive system all include a Z-direction motion drive system; the second sample preparation device Z-direction motion support system, the third sample preparation device Z-direction motion support system, and the first sample preparation device Z-direction motion support system all include a Z-direction motion support system for providing support in the Z-direction; The sample preparation table column assembly includes a sample preparation table base, a sample preparation table column, a main mounting platform for the column mold plate, a third secondary mounting plane, a first mounting plane, a second secondary mounting plane, a third mounting plane, a first secondary mounting plane, a second mounting plane, and an auxiliary mounting platform for the column mold plate; the sample preparation table column is connected to the sample preparation table base, and the sample preparation table column can rotate relative to the sample preparation table base around its central axis. The sample making table column includes a third mounting plane, a first mounting plane, a second mounting plane, a third mounting plane, a first mounting plane, and a second mounting plane; the main mounting platform and auxiliary mounting platform of the column mold plate are fixed on the first mounting plane and the first mounting plane, respectively, and the main mounting platform and auxiliary mounting platform of the column mold plate are at the same height relative to the sample making table base; the third mold plate is connected to the main mounting platform and auxiliary mounting platform of the column mold plate through the connection hole between the third mold plate and the column mold plate mounting platform.
5. The road marking paint quality testing sample preparation device according to claim 1, characterized in that, The Z-direction motion drive system of the first sample making device is installed on the first mounting plane, above the main mounting platform of the column mold plate, and the Z-direction motion support system of the first sample making device is installed on the first secondary mounting plane, above the auxiliary mounting platform of the column mold plate. One side of the fourth mold plate is connected to the Z-direction motion drive system of the first sample making device through the fourth mold plate drive fixing connection hole, and the other side is connected to the Z-direction motion support system of the first sample making device through the fourth mold plate drive fixing connection hole. The Z-direction motion drive system of the third sample making device is installed on the third mounting plane, and the Z-direction motion support system of the third sample making device is installed on the third auxiliary mounting plane; One side of the second mold plate is connected to the Z-direction motion drive system of the third sample making device through the second mold plate drive fixing connection hole, and the other side is connected to the Z-direction motion support system of the third sample making device through the second mold plate drive fixing connection hole; The Z-direction motion drive system of the second sample making device is mounted on the second mounting plane, and the Z-direction motion support system of the second sample making device is mounted on the second auxiliary mounting plane; One side of the first mold plate is connected to the Z-direction motion drive system of the second sample making device through the first mold plate drive fixing connection hole, and the other side is connected to the Z-direction motion support system of the second sample making device through the first mold plate drive fixing connection hole.
6. The road marking paint quality testing sample preparation device according to claim 1, characterized in that, The fourth mold plate is provided with several fourth mold plate drive fixing connection holes, several column penetration holes, a fourth mold plate connecting circular plate, and several fourth mold plate sample grinding bosses; the fourth mold plate drive fixing connection holes are set on the fourth mold plate connecting circular plate and are symmetrical about a plane passing through the fourth mold plate rotation axis and perpendicular to the upper surface of the fourth mold plate; the fourth mold plate connecting circular plate is connected to the upper surface of the fourth mold plate; the fourth mold plate sample grinding bosses are set on the lower surface of the fourth mold plate, and the setting position and size of the fourth mold plate sample grinding bosses match the whiteness test sample making slot and the wear resistance test sample making slot of the third mold plate. The corresponding position of the flowability test sample making slot does not need to be set with the fourth mold plate sample grinding bosses; the position of the column penetration hole is set to match the position of the column.
7. The road marking paint quality testing sample preparation device according to claim 6, characterized in that, The third mold plate is provided with several flowability test sample preparation slots, several flowability test sample preparation slot movable base plates, several whiteness test sample preparation slots, several whiteness test sample preparation slot movable base plates, several abrasion resistance test sample preparation slot movable base plates, several column penetration holes, several abrasion resistance test sample preparation slots, a third mold plate connecting circular plate, and several third mold plate and column mold plate mounting platform connection holes; each flowability test sample preparation slot is provided with a flowability test sample preparation slot movable base plate; each whiteness test sample preparation slot is provided with a whiteness test sample preparation slot movable base plate; each abrasion resistance test sample preparation slot is provided with abrasion resistance test sample preparation slot movable base plate, and each abrasion resistance test sample preparation slot movable base plate has a column penetration hole at its center; the third mold plate is provided with a third mold plate connecting circular plate, and the third mold plate and column mold plate mounting platform connection holes are located on the third mold plate connecting circular plate, and the third mold plate and column mold plate mounting platform connection holes are symmetrical about a plane passing through the rotation axis of the third mold plate and perpendicular to the upper surface of the third mold plate.
8. The road marking paint quality testing sample preparation device according to claim 7, characterized in that, The second mold plate is provided with several sample preparation slot movable bottom plate ejector protrusions, a second mold plate connecting circular plate, and several second mold plate drive fixing connection holes; the sample preparation slot movable bottom plate ejector protrusions have an outer diameter smaller than the diameter of the whiteness test sample preparation slot and the wear resistance test sample preparation slot of the third mold plate, and an inner diameter larger than the hollow cylinder of the column; the sample preparation slot movable bottom plate ejector protrusions are set on the upper surface of the second mold plate, and their axis coincides with the axis of the whiteness test sample preparation slot and the wear resistance test sample preparation slot of the third mold plate; The second mold plate connecting circular plate is disposed on the upper surface of the second mold plate; the second mold plate drive fixing connection hole is disposed on the second mold plate connecting circular plate and is symmetrical about a plane passing through the rotation axis of the second mold plate and perpendicular to the upper surface of the second mold plate; the first mold plate is provided with a plurality of columns, a first mold plate connecting circular plate and a plurality of first mold plate drive fixing connection holes; the columns are disposed on the upper surface of the first mold plate, the number of columns is the same as the number of wear-resistant test sample making slots of the third mold plate, their axes coincide with the axis of the wear-resistant test sample making slots of the third mold plate, and the height of the columns is greater than the sum of the maximum thicknesses of the second mold plate and the third mold plate; the first mold plate connecting circular plate is disposed on the upper surface of the first mold plate; the first mold plate drive fixing connection hole is disposed on the first mold plate connecting circular plate and is symmetrical about a plane passing through the rotation axis of the first mold plate and perpendicular to the upper surface of the first mold plate.
9. The sample preparation device for road marking paint quality testing according to claim 3 or 4, characterized in that, The Z-direction motion drive system includes a lead screw and nut pair drive motor, an L-shaped support platform, a bearing assembly, two linear guide rails, two sliders, two connecting platforms, and a nut and lead screw that are matched with the lead screw. The lead screw and nut pair drive motor is fixed to the raised side plane of the L-shaped support platform, the bearing assembly is fixed to the L-shaped support platform, and the lead screw passes through the bearing assembly and is connected to the lead screw and nut pair drive motor, driving the nut matched with the lead screw to move along the lead screw. The two connecting platforms are respectively fixed on the two sliders, and the two sliders and the two linear guide rails form two linear guide rail pairs. The second motor mounting platform and the first motor mounting platform are respectively mounted on the corresponding sliders of the Z-direction motion drive system and the nuts matched with the lead screw.
10. A method for preparing quality test samples of road marking paint, implemented based on the preparation apparatus described in any one of claims 1-8, characterized in that, The method includes the following steps: Step 1: The integrated controller controls the drive component of the X-direction motion system, causing the gantry frame to move in the opposite direction of the X-axis, away from the electric furnace; the manually weighed and configured materials are placed into the paint loading container of the Z-direction motion drive system of the paint loading container, and the drive component drives the gantry frame to move in the positive direction of the X-axis, closer to the electric furnace. Step 2: Control one of the Y-direction motion systems to drive the paint loading container. Z The directional motion drive system moves along the Y-axis, approaching the electric furnace; Step 3: Control the paint loading container Z The directional motion drive system moves the paint loading container along the Y-axis and places it into the electric furnace for heating; Step 4: Control another Y-direction motion system to drive the coating stirring and temperature measuring system. Z The directional motion drive system moves along the Y-axis, approaches the electric furnace, stirs the material, and monitors the material temperature; Step 5: When the material temperature reaches the desired value, control the coating stirring and temperature measurement system. Z The directional motion drive system moves it along the positive Z-axis, away from the electric furnace; Step 6: Control the paint loading container Z The directional motion drive system drives it to move along the Z-axis, moving the paint loading container away from the electric furnace, and the Z-axis position of the paint loading container is higher than the Z-axis position of the third mold plate of the road marking paint detection sample preparation device; the X-axis motion control system drives the portal frame to move in the positive X-axis direction, closer to the road marking paint detection sample preparation device, so that the material in the paint loading container can be poured into the third mold plate. Step 7: The paint loading container approaches the third mold plate; simultaneously, the road marking paint testing sample making device is controlled to drive the second mold plate and the first mold plate to approach the third mold plate, the column of the first mold plate passes through the second mold plate and inserts into the third mold plate, and the fourth mold plate is driven to approach the third mold plate; after the column is inserted into the third mold plate, the fourth mold plate is driven to move away from the third mold plate. Step 8: Control the road marking paint dissolving device to drive the paint loading container to rotate, and at the same time control the third mold plate to rotate, pouring the material into the third mold plate; Step 9: Control the paint loading container away from the third mold plate; drive the fourth mold plate closer to the third mold plate to compact the material; after the material cools and solidifies, drive the first mold plate away from the third mold plate, and the column is pulled out from the third mold plate; drive the second mold plate closer to the third mold plate and move upward to push out the paint sample; the fork rotates and the drive motor drives the fork to rotate to push the completed paint sample into the paint sample recycling tray; the paint sample production is completed.
Citation Information
Patent Citations
Energy-saving and environment-friendly detector for wear resistance of pavement marking coating
CN113218802A
Equipment for detecting wear resistance of pavement marking paint
CN120538922A
