Livestock and poultry manure aerobic compost in-pile gas collection rod
By designing the gas collection rod in the aerobic compost pile of livestock and poultry manure, and using air pump and filtering technology, the problems of long fermentation cycle and poor gas detection accuracy in the composting process are solved, and the accuracy and cost reduction of gas detection are achieved.
Patent Information
- Application Number
- CN202420263304.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-03
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-03
AI Technical Summary
In the existing aerobic composting process for livestock and poultry manure, the fermentation cycle is long, the fermentation uniformity is poor, and the forced ventilation and intermittent turnover process have high infrastructure and technology requirements, high cost, and high temperature, high humidity and dust in the stack. This leads to difficulties in removing particles, dust removal and water removal during gas collection, affecting the accuracy of gas detection.
Design a gas collection rod in the aerobic compost pile of livestock and poultry manure, including a handle and gas extraction rod. The handle is equipped with an air pump and an air chamber. The air chamber is equipped with exhaust and air inlet inside and outside, equipped with a filter net and air filter The sponge removes particles and moisture from the gas through negative pressure and filter, ensuring the accuracy of gas detection.
It realizes effective removal of particles and moisture in gas under high temperature and high humidity environments, improves the accuracy of gas detection, reduces the cost of turning over and aeration, and is suitable for monitoring of livestock and poultry manure in different locations and scales.
Smart Images

Figure CN222144637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural engineering, in particular to a gas collection rod in an aerobic composting pile of livestock and poultry excrement. Background Art
[0002] If livestock and poultry manure, especially livestock and poultry manure from large-scale farms, is not properly handled, it will cause environmental pollution. Aerobic composting of livestock and poultry manure is an excellent technical means for resource utilization and harmless treatment of livestock and poultry manure. There are many traditional processes for aerobic composting of livestock and poultry manure. Ordinary farmers and small farms mostly use static windrow aerobic composting technology, which has the main advantages of low cost, rough management, and low technical requirements. Its main disadvantage is that the fermentation cycle is usually more than 50 days, and the fermentation uniformity of livestock and poultry manure is poor, which is not conducive to large-scale production of projects. In order to shorten the fermentation cycle of aerobic composting of livestock and poultry manure, large-scale farms and organic fertilizer production enterprises generally add a certain proportion of fermentation agents to the livestock and poultry manure raw materials, and then adopt an aerobic composting process combining forced ventilation and intermittent composting, which can shorten the aerobic composting fermentation cycle of livestock and poultry manure to less than 40 days. However, the aerobic composting process combining forced ventilation and intermittent composting has high requirements for infrastructure and technology, more intermittent composting times, large one-time investment, and relatively high cost.
[0003] By using a suitable gas collection device inside the pile and accurately controlling the key gas parameters in the aerobic composting pile of livestock and poultry manure, the timing of turning the pile and aeration can be grasped in time, the fermentation environment inside the pile can be kept stable, and the unnecessary turning and aeration costs can be effectively reduced. Therefore, the gas collection inside the aerobic composting pile of livestock and poultry manure is very important for the improvement of the aerobic composting process and technology of livestock and poultry manure. In different fermentation stages, the pile of aerobic composting of livestock and poultry manure has the characteristics of high temperature, high humidity, high dust and high particles. Therefore, the real-time online collection of the gas inside the pile faces the problems of particle removal, dust removal and water removal, and the particles, dust and water vapor in the gas will seriously affect the detection results of the gas sensor. In order to ensure the accuracy of the online detection results of the gas inside the pile, the problems of particles, dust and water vapor in the gas inside the pile must be solved during the gas collection process inside the pile. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a gas collection rod in an aerobic composting pile of livestock and poultry manure to overcome the deficiencies in the above-mentioned prior art.
[0005] The utility model solves the above-mentioned technical problems with the following technical solutions: a gas collection rod in an aerobic compost pile of livestock and poultry manure, comprising a handle and a gas collection rod; an air chamber is arranged at the front end of the handle, an air pump is arranged in the air chamber, an air inlet end of the air pump is located outside the air chamber, an exhaust end of the air pump is located outside the air chamber, an exhaust port is arranged on the side wall of the air chamber, an air inlet is arranged at the lower end of the air chamber, an air filter net is sleeved at the front end of the air inlet, an air filter sponge is detachably sleeved on the outer side of the air filter net, and a one-way water outlet seam is arranged at the front end of the air filter net; an air inlet mesh hole is arranged on the peripheral wall at the lower end of the gas collection rod, a water outlet seam is arranged at the lower end of the gas collection rod, and a first connecting port is arranged at the upper end of the gas collection rod, the first connecting port is used to be sleeved on the lower end of the handle and located on the outer side of the air filter sponge; the exhaust port is connected to the gas monitoring system.
[0006] The beneficial effects of the utility model are as follows: the gas collecting rod portion of the collecting rod is inserted into the aerobic composting pile of livestock and poultry manure, the exhaust port is connected to the gas monitoring system, the gas in the aerobic composting pile of livestock and poultry manure enters the gas collecting rod through the air inlet mesh hole, the pile material and the gas are separated, some particles in the gas are removed, and the accumulated water condensed by the high-temperature gas in the rod under the action of gravity can flow out of the collecting rod through the water outlet slit; the gas inside the collecting rod is filtered twice by the gas filter sponge and the gas filter net in the handle under the negative pressure of the air pump and enters the air chamber, and enters the gas monitoring system through the exhaust port for detection; the gas filter sponge and the gas filter net again filter the moisture, dust, and other particles carried in the gas. The filter can filter the particles and achieve better filtering effect. The air filter sponge can be detachably mounted on the outside of the air filter net to facilitate replacement of the air filter sponge. The air filter sponge and the air filter net are arranged on the side wall. A one-way water outlet slot is arranged at the front end of the air filter net. The accumulated water in the air filter net and the air chamber in the handle can be discharged from the one-way water outlet slot at the front end of the air filter net under the action of gravity, so as to avoid water accumulation in the air chamber, and the accumulated water does not affect the use of the air filter sponge. Multiple collection rods can be connected to the gas monitoring system through multi-way connectors and pipelines, so that a set of gas monitoring system can be used to monitor different positions of aerobic composting piles of livestock and poultry manure respectively, or to monitor multiple aerobic composting piles of livestock and poultry manure, thereby greatly reducing the cost.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, it also includes an extension rod, the upper end of the extension rod is provided with a second connection port, the first connection port is also used to be mounted on the lower end of the extension rod, and the second connection port is used to be mounted on the lower end of the handle and is located on the outside of the air filter sponge.
[0009] Furthermore, scale lines are provided on the gas production rod and the extension rod.
[0010] Furthermore, an inverted conical guide structure is arranged at the front end of the air filter net, and a one-way water outlet slit is arranged on the side wall of the inverted conical guide structure.
[0011] Furthermore, a thermocouple installation groove is provided on the front end side wall of the gas extraction rod.
[0012] Furthermore, a threading hole is provided on the front end side wall of the gas extraction rod at the thermocouple installation groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0014] Figure 2 This is a schematic diagram of the internal structure of the handle of the utility model;
[0015] Figure 3 This is a schematic diagram of the disassembled structure of the extension rod and the gas extraction rod of the utility model.
[0016] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0017] 1. Handle; 11. Air pump; 12. Air chamber; 13. Exhaust port; 14. Air inlet; 15. Air filter net; 16. Air filter sponge; 17. One-way water outlet; 2. Gas sampling rod; 21. Air inlet mesh hole; 22. Water outlet; 23. First connection port; 24. Scale line; 25. Thermocouple installation slot; 3. Extension rod; 31. Second connection port. DETAILED DESCRIPTION
[0018] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0019] like Figure 1 to Figure 3 As shown, embodiment 1, a gas collection rod in an aerobic composting pile of livestock and poultry manure, comprises a handle 1 and a gas collection rod 2; an air chamber 12 is provided at the front end of the handle 1, an air pump 11 is provided in the air chamber 12, an air inlet end of the air pump 11 is located in the air chamber 12, an exhaust end of the air pump 11 is located outside the air chamber 12, an exhaust port 13 is provided on the side wall of the air chamber 12, an air inlet 14 is provided at the lower end of the air chamber 12, a filter net 15 is sleeved at the front end of the air inlet 14, a filter sponge 16 is detachably sleeved on the outer side of the filter net 15, and a one-way water outlet slit 17 is provided at the front end of the filter net 15; an air inlet mesh hole 21 is provided on the peripheral wall at the lower end of the gas collection rod 2, a water outlet slit 22 is provided at the lower end of the gas collection rod 2, and a first connecting port 23 is provided at the upper end of the gas collection rod 2, the first connecting port 23 is used to be sleeved on the lower end of the handle 1 and located on the outer side of the filter sponge 16; the exhaust port 13 is connected to the gas monitoring system.
[0020] Insert the gas collecting rod 2 of the collecting rod into the aerobic composting pile of livestock and poultry manure, connect the exhaust port 13 with the gas monitoring system, and the gas in the aerobic composting pile of livestock and poultry manure enters the gas collecting rod 2 through the air inlet mesh 21, separates the pile material from the gas, removes some particles in the gas, and the accumulated water condensed by the high-temperature gas in the rod under the action of gravity can flow out of the collecting rod through the water outlet slit 22; the gas inside the collecting rod is filtered twice by the air filter sponge 16 and the air filter net 15 in the handle 1 under the negative pressure of the air pump 11 and enters the air chamber 12, and enters the gas monitoring system through the exhaust port 13 for detection; the air filter sponge 16 and the air filter net 15 filter the moisture, dust, and particles carried in the gas again, The filtering effect is better, and the air filter sponge 16 is detachably mounted on the outside of the air filter net 15 to facilitate replacement of the air filter sponge 16, and the air filter sponge 16 and the air filter net 15 are arranged on the side wall, and a one-way water outlet 17 is arranged at the front end of the air filter net 15. The accumulated water in the air filter net 15 and the air chamber 12 in the handle 1 can be discharged from the one-way water outlet 17 at the front end of the air filter net 15 under the action of gravity, so as to avoid water accumulation in the air chamber 12, and the accumulated water does not affect the use of the air filter sponge 16; multiple collection rods can be connected to the gas monitoring system through multi-way connectors and pipelines, so that a set of gas monitoring system can be realized to monitor different positions of the aerobic composting pile of livestock and poultry manure respectively, or monitor multiple aerobic composting piles of livestock and poultry manure, which greatly reduces the cost.
[0021] In the specific implementation, the motor 11 of the air pump 11 is a small 6V 1A DC motor, which is arranged at the tail end of the handle. The rated flow rate of the air pump 11 exceeds 15L / min. Under the control of the motor power supply, the gas in the rod can be replaced more than once within 30 seconds, ensuring that each gas output from the rod to the monitoring system is the latest gas sample collected from the inside of the livestock and poultry manure aerobic composting pile, ensuring the real-time nature of the gas sample information in the pile;
[0022] The monitoring system includes gas sensors, such as oxygen concentration sensors and carbon dioxide concentration sensors. Multiple collection rods are connected to the gas monitoring system through multi-way connectors and pipelines. Solenoid valves are respectively arranged on the pipelines to control the on and off of the pipelines.
[0023] Embodiment 2: This embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:
[0024] It also includes an extension rod 3, the upper end of which is provided with a second connection port 31, the first connection port 23 is also used to be sleeved on the lower end of the extension rod 3, and the second connection port 31 is used to be sleeved on the lower end of the handle 1 and is located outside the air filter sponge 16. Therefore, the overall length of the collection rod can be increased by the extension rod 3 according to the height of the livestock and poultry manure aerobic composting pile, and the expandability is better.
[0025] Embodiment 3, this embodiment is a further improvement on the basis of embodiment 2, and its details are as follows:
[0026] The gas sampling rod 2 and the extension rod 3 are both provided with scale lines 24. The scale lines 24 can indicate the depth of the gas inlet mesh 21 in the livestock and poultry manure aerobic composting pile, thereby realizing the collection of gas at different depths in the pile.
[0027] Embodiment 4: This embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:
[0028] An inverted conical guide structure is arranged at the front end of the air filter net 15, and a one-way water outlet slit 17 is provided on the side wall of the inverted conical guide structure. The inverted conical guide structure makes full use of gravity to guide and discharge water.
[0029] Embodiment 5, this embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:
[0030] The front end side wall of the gas extraction rod 2 is provided with a thermocouple installation groove 25 to facilitate the installation of the thermocouple.
[0031] Embodiment 6: This embodiment is a further improvement on the basis of embodiment 5, and its details are as follows:
[0032] A threading hole is provided on the front side wall of the gas sampling rod 2 at the thermocouple installation groove 25 . Specific embodiment:
[0034] The gas collection rod in the livestock and poultry excrement aerobic composting pile of the present invention is composed of three parts: a handle 1, a gas collection rod 2 and an extension rod 3.
[0035] The handle is composed of an outer shell, an air pump 11, an air chamber 12, an air filter net 15 and an air filter sponge 16. The air pump 11 is installed inside the outer shell of the handle 1, the air inlet end of the air pump 11 is inside the air chamber 12, and the air outlet end is outside the air chamber 12. The air pump 11 is driven by a small 6V1A DC motor, and the power cord of the motor extends from the top of the tail of the handle 1. The air chamber 12 has an exhaust port 13 with an outer diameter of 6mm, and an air inlet 14 with an outer diameter of 30mm, and the air inlet 14 of the air chamber 12 is directly connected to the internal space of the air filter net 15. The air filter sponge 16 has an inner diameter of 32mm and a thickness of 2mm. It is sleeved on the outside of the air filter net 15 and has good air permeability. The inner diameter of the air filter net 15 is 30 mm, and it is composed of a cylindrical mesh surface and a conical one-way water outlet slit 17. The cylindrical surface of the air filter net 15 is evenly provided with air holes with a diameter of 6 mm. The conical one-way water outlet slit 17 of the air filter net 15 is at the bottom end of the air filter net 15. The air filter net 15 is sleeved on the air inlet 14 of the air chamber 12.
[0036] The extension rod 3 is 500mm long and is divided into three sections: the second connection port 31, the rod body, and the second connection end. The second connection port 31 of the extension rod 3 is 50mm long, with uniform scales of 25mm spacing on the outside, and an inner diameter of 38mm. The handle 1 can be directly inserted into the second connection port 31 of the extension rod 3. The inner diameter of the extension rod 3 is 34mm, the outer diameter is 38mm, and the outer surface has uniform scales of 25mm spacing. The total length is 400mm. The second connection end of the extension rod 3 has an inner diameter of 34mm, an outer diameter of 38mm, and a length of 50mm, which can be directly inserted into the second connection port 31 of the extended extension rod 3.
[0037] The gas rod 2 is 700mm long, including the first connection 23, the rod body and the air inlet net arranged under the rod body. The air inlet mesh hole 21, the thermocouple installation position and the water outlet slit 22 are arranged under the rod body. The first connection 23 of the gas rod 2 is 50mm long, with uniform scales of 25mm spacing on the outside and an inner diameter of 38mm. The assembled handle 1 can be directly inserted into the first connection 23 of the extension rod 3. The inner diameter of the rod body of the gas rod 2 is 34mm, the outer diameter is 38mm, the outer surface has uniform scales of 25mm spacing, and the length is 450mm. The air inlet net of the gas rod 2 is 100mm long and the outer diameter is 38mm. The cylindrical surface of the air inlet net is evenly opened with air inlet mesh holes 21 with a diameter of 6mm. The thermocouple installation position of the gas rod 2 has a total length of 100mm, and a 5mm wide and 30mm long thermocouple installation groove 25 and a 10mm diameter signal line threading hole are reserved. The water outlet slit 22 of the gas extraction rod 2 is an oblique slit with a width of 1 mm.
[0038] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A gas collection rod for aerobic composting of livestock and poultry manure, characterized in that: The invention comprises a handle (1) and a gas collecting rod (2); an air chamber (12) is arranged at the front end of the handle (1), an air pump (11) is arranged in the air chamber (12), an air inlet end of the air pump (11) is located in the air chamber (12), an exhaust end of the air pump (11) is located outside the air chamber (12), an exhaust port (13) is arranged on the side wall of the air chamber (12), an air inlet (14) is arranged at the lower end of the air chamber (12), an air filter net (15) is sleeved at the front end of the air inlet (14), and the air filter net (15) is provided with a gas filter net (15) ) is detachably sleeved with an air filter sponge (16) on the outside, and a one-way water outlet slit (17) is provided at the front end of the air filter net (15); an air inlet mesh hole (21) is provided on the peripheral wall of the lower end of the gas extraction rod (2), a water outlet slit (22) is provided at the lower end of the gas extraction rod (2), and a first connecting port (23) is provided at the upper end of the gas extraction rod (2), and the first connecting port (23) is used to be sleeved on the lower end of the handle (1) and is located on the outside of the air filter sponge (16); the exhaust port (13) is connected to the gas monitoring system.
2. The gas collection rod for aerobic composting of livestock and poultry manure according to claim 1, characterized in that: It also includes an extension rod (3), the upper end of the extension rod (3) is provided with a second connection port (31), the first connection port (23) is also used to be mounted on the lower end of the extension rod (3), and the second connection port (31) is used to be mounted on the lower end of the handle (1) and is located on the outside of the air filter sponge (16).
3. The gas collection rod for aerobic composting of livestock and poultry manure according to claim 2, characterized in that: The gas extraction rod (2) and the extension rod (3) are both provided with scale lines (24).
4. The gas collection rod for aerobic composting of livestock and poultry manure according to claim 1, characterized in that: An inverted conical flow guide structure is arranged at the front end of the air filter net (15), and the one-way water outlet slit (17) is provided on the side wall of the inverted conical flow guide structure.
5. The gas collection rod for aerobic composting of livestock and poultry manure according to claim 1, characterized in that: The front end side wall of the gas extraction rod (2) is provided with a thermocouple installation groove (25).
6. The gas collection rod for aerobic composting of livestock and poultry manure according to claim 5, characterized in that: A threading hole is provided on the front end side wall of the gas extraction rod (2) at the thermocouple installation groove (25).
