Cultivation frame for industrialized production of pholiota nameko
By designing an automated factory-based production and cultivation frame of mushrooms, the reciprocating screws and push blocks are used to achieve automatic cutting of mushrooms and separation of culture materials, which solves the problem of cumbersome manual separation operation in mushroom cultivation and improves production Efficiency and product quality.
Patent Information
- Application Number
- CN202420863759.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing mushroom cultivation, the separation operation of mushrooms and culture materials is complicated and there is a lack of automated solutions, which affects production efficiency and product quality.
A plant-based production cultivation frame of mushrooms is designed, including protective cartridges, cultivation cartridges, cutting components and conveyor belts. The automatic cutting of mushrooms and separation and collection of culture materials is achieved through the motor-driven reciprocating screws and push blocks, which simplifies the Operation process.
It realizes automatic cutting of mushrooms and efficient collection of culture materials, improves production efficiency, reduces the cumbersomeness of manual operation, and ensures the consistency of product quality.
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Figure CN222148492U_ABST
Abstract
Description
Technical Field
[0001] The embodiment of the utility model relates to the technical field of a Nameko mushroom cultivation frame, and in particular to a Nameko mushroom factory production cultivation frame. Background Art
[0002] Nameko is the main variety of edible fungi exported by my country. The culture medium of nameko is mainly wood chips, wheat bran, etc. After the nameko is harvested, it can be harvested for the second time after continued cultivation. With the growth of the market demand for nameko, the planting volume of nameko has increased accordingly. In order to ensure the quality of nameko products and avoid the uneven quality of nameko products, nameko needs to be cultivated in a factory.
[0003] When collecting existing nameko mushrooms, growers often need to manually separate the nameko mushrooms from the culture medium, which is a cumbersome operation. Therefore, a cultivation rack for cultivating nameko mushrooms is needed to facilitate the cultivation and production of nameko mushrooms. Utility Model Content
[0004] To this end, the embodiment of the utility model provides a cultivation rack for factory-scale production of nameko mushrooms to solve the problem of cumbersome operation of manually separating nameko mushrooms from culture materials in the prior art.
[0005] In order to achieve the above purpose, the embodiment of the utility model provides the following technical solutions:
[0006] A cultivation frame for factory-based production of nameko mushrooms comprises a cultivation frame.
[0007] A protective cylinder for protecting the Pleurotus eryngii is installed on the outside of the cultivation frame, and a supporting frame for supporting the protective cylinder is installed at the lower end of the protective cylinder.
[0008] The cultivation rack comprises a cultivation tube, the outer wall of which is provided with a plurality of cultivation slots for placing the culture medium of the mushroom, the interior of which is provided with a drop hole for the culture medium to fall, and the cultivation slots and the drop hole are connected.
[0009] The protective cylinder comprises a cylinder body, and a push block for removing the culture medium is installed inside the cylinder body.
[0010] The protective cylinder comprises a cutting assembly for cutting the mushroom, and a reciprocating screw rod for controlling the cutting assembly to move up and down is installed inside the cylinder.
[0011] The support frame comprises a support platform, a side plate is installed at the lower end of the support platform, and a conveyor belt for conveying the cut Pleurotus eryngii is installed in the middle of the side plate.
[0012] Furthermore, a motor 1 for controlling the rotation of the cultivation cylinder is installed at the upper end of the cultivation cylinder, and a rotating rod for limiting the cultivation cylinder is installed at the lower end of the motor 1.
[0013] Furthermore, an observation port 1 is provided at the front end of the cylinder, and a sealing door for opening and closing the observation port 1 is installed at the front end of the cylinder.
[0014] Furthermore, a push plate for limiting the push block is installed at the left end of the push block, and an electric push rod for cooperating with the push plate to control the push block to push the culture material is installed at the left end of the push plate.
[0015] Furthermore, a falling opening for the culture medium to fall is provided at the bottom end of the inner cavity of the cylinder, a fan-shaped falling groove for the mushroom to fall is provided at the right bottom end of the inner cavity of the cylinder, and an annular baffle for separating the mushroom and the culture medium is installed at the bottom end of the inner cavity of the cylinder.
[0016] Furthermore, a fan-shaped sealing plate for opening and closing a fan-shaped falling groove is installed at the bottom of the inner cavity of the cylinder, a motor 2 for controlling the rotation of the reciprocating screw is installed at the upper end of the reciprocating screw, and a partition for dividing the inner cavity of the cylinder is installed at the upper end of the inner cavity of the cylinder, a bearing is installed in the middle of the partition, and motor 2 and motor 1 are located at the upper end of the partition.
[0017] Furthermore, the cutting assembly includes a cutting knife for cutting the mushroom, a mounting plate is installed at the right end of the cutting knife, a bolt for limiting the cutting knife is installed on the left side of the mounting plate, a fixed slider for supporting and limiting the mounting plate is installed on the right side of the mounting plate, a limiting hole 1 for the reciprocating screw to rotate is opened in the middle of the fixed slider, and a slider a is installed on the inner wall of the limiting hole 1 for cooperating with the reciprocating screw to control the cutting assembly to move up and down.
[0018] Furthermore, a support leg for supporting the support platform is installed at the lower end of the support platform, a plurality of drop openings for the culture medium to fall are opened in the middle of the support platform, and a plurality of fan-shaped drop grooves for the mushrooms to fall are opened in the middle of the support platform.
[0019] Furthermore, a plurality of observation ports 2 are provided in the middle of the side plate, a plurality of rollers for supporting the conveyor belt are installed in the middle of the side plate, and a plurality of U-shaped support frames are installed on the bottom wall of the support platform.
[0020] The utility model embodiment has the following advantages:
[0021] When cutting the nameko mushroom, start motor 2 to drive the reciprocating screw to rotate, so that the slider a slides in the middle slide groove of the reciprocating screw, drives the fixed slider to move downward, and synchronously drives the cutting knife to move downward to cut the nameko mushroom. The cut nameko mushroom falls to the conveyor belt through the fan-shaped drop groove 1 and the fan-shaped drop groove 2, and is transported to the next process through the conveyor belt. When the culture material needs to be cleaned, a collection frame for collecting the culture material is placed in the middle of the U-shaped support frame. When the push block pushes the culture material to fall, the fallen culture material falls to the collection frame on the U-shaped support frame through the drop hole, the drop port 1 and the drop port 2 for unified collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0023] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the cultivation rack of the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the protective tube of the utility model;
[0027] Figure 4 It is a structural schematic diagram of the cutting assembly of the utility model;
[0028] Figure 5 It is a structural schematic diagram of the support frame of the utility model.
[0029] In the picture: 001- cultivation rack;
[0030] 100 - cultivation cylinder, 110 - cultivation slot, 120 - drop hole, 130 - motor 1, 131 - rotating rod;
[0031] 002-protective tube;
[0032] 200- cylinder, 210- observation port 1, 220- sealing door, 230- push block, 231- push plate, 232- electric push rod, 240- drop port 1, 250- annular baffle, 251- limit slide groove, 260- fan-shaped drop groove 1, 270- fan-shaped sealing plate, 271- pull block, 280- reciprocating screw rod, 281- motor 2, 290- partition, 291- bearing, 10- fixed support block, 11- limit block, 300- cutting assembly, 310- cutting knife, 320- mounting plate, 321- bolt, 330- fixed slider, 331- limit hole 1, 332- slider a, 333- limit hole 2;
[0033] 003-support frame;
[0034] 400-support platform, 410-support leg, 420-drop opening 2, 430-fan-shaped drop trough 2, 440-side plate, 441-observation opening 2, 442-conveyor belt, 443-roller, 450-U-shaped support frame. DETAILED DESCRIPTION
[0035] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] The terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.
[0037] See also Figure 1-Figure 5 The utility model provides a cultivation rack for factory-scale production of nameko mushrooms, which can cultivate multiple nameko mushroom culture materials at the same time and automatically cut the nameko mushrooms so that the cut nameko mushrooms can be transported to the next process through a conveyor belt 442. When the culture materials need to be disassembled after multiple cultivations, the electric push rod 232 pushes the push plate 231 so that the push block 230 squeezes the culture materials into the cavity of the drop hole 120, and the culture materials fall through the drop port 1 240 and the drop port 2 420 for unified collection.
[0038] The cultivation rack 001 includes a cultivation barrel 100, and the outer wall of the cultivation barrel 100 is provided with a plurality of cultivation slots 110 for placing the culture material of the nameko mushroom, and the interior of the cultivation barrel 100 is provided with a drop hole 120 for the culture material to fall, and the cultivation slots 110 and the drop hole 120 are connected. A motor 130 for controlling the rotation of the cultivation barrel 100 is installed at the upper end of the cultivation barrel 100, and a rotating rod 131 for limiting the cultivation barrel 100 is fixedly installed at the lower end of the motor 130, and the cultivation barrel 100 is fixedly installed at the lower end of the rotating rod 131. When the motor 130 is started, the rotating rod 131 synchronously drives the cultivation barrel 100 to rotate, so that the grower can check the growth status of the nameko mushroom, and when the nameko mushroom can be picked, the cultivation slot 110 is driven to rotate by the motor 130, so that the cutting assembly 300 can cut the nameko mushroom.
[0039] A protective cylinder 002 for protecting the mushroom is installed on the outside of the cultivation rack 001. The protective cylinder 002 includes a cylinder body 200. An observation port 210 is arranged at the front end of the cylinder body 200. A sealing door 220 for opening and closing the observation port 210 is movably installed at the front end of the cylinder body 200.
[0040] A push block 230 for removing the culture medium is installed inside the cylinder 200, a push plate 231 for limiting the push block 230 is fixedly installed on the left end of the push block 230, an electric push rod 232 for cooperating with the push plate 231 to control the push block 230 to push the culture medium is fixedly installed on the left end of the push plate 231, and multiple push blocks 230 are fixedly installed on the right side of the push plate 231, and the push blocks 230 are vertically distributed on the plate body of the push plate 231.
[0041] The bottom of the inner cavity of the cylinder 200 is provided with a drop opening 240 for the culture material to fall, and the push block 230 pushes the culture material to fall downward through the drop hole 120, the drop opening 240 and the drop opening 2 420. The bottom right of the inner cavity of the cylinder 200 is provided with a fan-shaped drop groove 260 for the nameko mushroom to fall, and the nameko mushroom cut by the cutting assembly 300 falls to the upper end of the conveyor belt 442 through the fan-shaped drop groove 260 and the fan-shaped drop groove 2 430. The bottom of the inner cavity of the cylinder 200 is provided with an annular baffle 250 for separating the nameko mushroom and the culture material, so that the nameko mushroom will not fall through the drop opening 240, and the lower end of the outer wall of the limit slide groove 251 is provided with a limit slide groove 251.
[0042] A fan-shaped sealing plate 270 for opening and closing the fan-shaped drop groove 260 is movably installed at the bottom of the inner cavity of the cylinder 200, a pulling block 271 for moving the fan-shaped sealing plate 270 is installed at the upper end of the fan-shaped sealing plate 270, and a sliding block for sliding in the groove cavity of the limiting slide groove 251 is fixedly installed at the rear end of the fan-shaped sealing plate 270, so that the fan-shaped sealing plate 270 can close the fan-shaped drop groove 260.
[0043] A reciprocating screw 280 for controlling the cutting assembly 300 to move up and down is installed inside the cylinder 200, and a motor 281 for controlling the reciprocating screw 280 to rotate is fixedly installed on the upper end of the reciprocating screw 280. A partition 290 for separating the inner cavity of the cylinder 200 is fixedly installed on the upper end of the inner cavity of the cylinder 200, and a bearing 291 for limiting the rotating rod 131 is installed in the middle of the partition 290, and the motor 2 281 and the motor 1 130 are located at the upper end of the partition 290. Through the barrier of the partition 290, the motor 2 281 and the motor 1 130 are protected to prevent moisture in the inner cavity of the lower end of the cylinder 200 from entering the motor 2 281 and the motor 1 130 and causing damage.
[0044] A fixed support block 10 for limiting the reciprocating screw 280 is fixedly installed on the inner wall of the cylinder 200, and the reciprocating screw 280 is movably installed on the left side of the fixed support block 10. A limit block 11 for further limiting the reciprocating screw 280 is fixedly installed on the right side of the fixed support block 10, and the limit block 11 slides in the hole cavity of the second limit hole 333.
[0045] The protective tube 002 includes a cutting assembly 300 for cutting the mushroom, and the cutting assembly 300 includes a cutting knife 310 for cutting the mushroom. A mounting plate 320 is installed at the right end of the cutting knife 310, and a bolt 321 for limiting the cutting knife 310 is installed on the left side of the mounting plate 320. A fixed slider 330 for supporting and limiting the mounting plate 320 is fixedly installed on the right side of the mounting plate 320, and a limiting hole 1 331 for the reciprocating screw rod 280 to rotate is opened in the middle of the fixed slider 330. A slider a332 for cooperating with the reciprocating screw rod 280 to control the cutting assembly 300 to move up and down is fixedly installed on the inner wall of the limiting hole 1 331, and a limiting hole 2 333 is opened on the right side of the fixed slider 330.
[0046] When cutting the nameko mushroom, the starting motor 281 drives the reciprocating screw 280 to rotate, so that the slider a332 slides in the middle slide groove of the reciprocating screw 280, drives the fixed slider 330 to move downward, and simultaneously drives the cutting knife 310 to move downward to cut the nameko mushroom.
[0047] A support frame 003 for supporting the protective tube 002 is installed at the lower end of the protective tube 002, and the support frame 003 includes a support platform 400, and a plurality of support legs 410 for supporting the support platform 400 are fixedly installed at the lower end of the support platform 400, and a plurality of drop openings 420 for the culture material to fall are opened in the middle of the support platform 400, and a plurality of fan-shaped drop grooves 430 for the mushroom to fall are opened in the middle of the support platform 400.
[0048] The lower end of the support platform 400 is provided with a side plate 440, a conveyor belt 442 for conveying the cut mushrooms is provided in the middle of the side plate 440, a plurality of observation ports 441 are provided in the middle of the side plate 440, and a plurality of rollers 443 for supporting the conveyor belt 442 are provided in the middle of the side plate 440. A plurality of U-shaped support frames 450 are fixedly provided on the bottom wall of the support platform 400, and the U-shaped support frames 450 are located below the groove cavity of the second drop port 420. When the culture material needs to be cleaned, a collection frame for collecting the culture material is placed in the middle of the U-shaped support frame 450. When the push block 230 pushes the culture material to fall, the falling culture material falls to the collection frame on the U-shaped support frame 450 through the drop hole 120, the first drop port 240 and the second drop port 420 for unified collection.
[0049] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.
Claims
1. A cultivation rack for industrial production of Pleurotus eryngii, comprising a cultivation rack (001), characterized in that: A protective cylinder (002) for protecting the mushroom is installed on the outside of the cultivation frame (001), and a support frame (003) for supporting the protective cylinder (002) is installed at the lower end of the protective cylinder (002); The cultivation rack (001) comprises a cultivation tube (100), the outer wall of the cultivation tube (100) is provided with a plurality of cultivation slots (110) for placing the culture medium of the mushroom, the interior of the cultivation tube (100) is provided with a drop hole (120) for the culture medium to fall, and the cultivation slots (110) and the drop hole (120) are connected; The protective cylinder (002) comprises a cylinder body (200), and a push block (230) for removing culture medium is installed inside the cylinder body (200); The protective cylinder (002) comprises a cutting assembly (300) for cutting the mushroom, and a reciprocating screw rod (280) for controlling the cutting assembly (300) to move up and down is installed inside the cylinder body (200); The support frame (003) comprises a support platform (400), a side plate (440) is installed at the lower end of the support platform (400), and a conveyor belt (442) for conveying the cut mushrooms is installed in the middle of the side plate (440).
2. The industrialized cultivation rack for Nameko mushrooms according to claim 1, characterized in that: A motor 1 (130) for controlling the rotation of the cultivation cylinder (100) is installed at the upper end of the cultivation cylinder (100), and a rotating rod (131) for limiting the position of the cultivation cylinder (100) is installed at the lower end of the motor 1 (130).
3. The industrialized cultivation rack for Nameko mushrooms according to claim 1, characterized in that: The front end of the cylinder (200) is provided with an observation port 1 (210), and the front end of the cylinder (200) is installed with a sealing door (220) for opening and closing the observation port 1 (210).
4. The industrialized cultivation rack for Nameko mushrooms according to claim 1, characterized in that: A push plate (231) for limiting the push block (230) is installed at the left end of the push block (230), and an electric push rod (232) for cooperating with the push plate (231) to control the push block (230) to push the culture material is installed at the left end of the push plate (231).
5. The industrialized cultivation rack for Nameko mushrooms according to claim 2, characterized in that: The bottom end of the inner cavity of the cylinder (200) is provided with a drop opening (240) for the culture medium to fall, the bottom end of the right side of the inner cavity of the cylinder (200) is provided with a fan-shaped drop groove (260) for the mushroom to fall, and the bottom end of the inner cavity of the cylinder (200) is installed with an annular baffle (250) for separating the mushroom and the culture medium.
6. The industrialized cultivation rack for Nameko mushrooms according to claim 5, characterized in that: A fan-shaped sealing plate (270) for opening and closing the fan-shaped falling groove (260) is installed at the bottom of the inner cavity of the cylinder (200); a motor (281) for controlling the rotation of the reciprocating screw (280) is installed at the upper end of the reciprocating screw (280); a partition (290) for dividing the inner cavity of the cylinder (200) is installed at the upper end of the inner cavity of the cylinder (200); a bearing (291) is installed in the middle of the partition (290); and the motor (281) and the motor (130) are located at the upper end of the partition (290).
7. The industrialized cultivation rack for Nameko mushrooms according to claim 1, characterized in that: The cutting assembly (300) comprises a cutting knife (310) for cutting the mushroom, a mounting plate (320) is mounted on the right end of the cutting knife (310), a bolt (321) for limiting the cutting knife (310) is mounted on the left side of the mounting plate (320), a fixed slider (330) for supporting and limiting the mounting plate (320) is mounted on the right side of the mounting plate (320), a limiting hole (331) for the reciprocating screw (280) to rotate is opened in the middle of the fixed slider (330), and a slider a (332) for cooperating with the reciprocating screw (280) to control the cutting assembly (300) to move up and down is mounted on the inner wall of the limiting hole (331).
8. The industrialized cultivation rack for Nameko mushrooms according to claim 1, characterized in that: The lower end of the support platform (400) is provided with a support leg (410) for supporting the support platform (400), the middle of the support platform (400) is provided with a plurality of second drop openings (420) for the culture medium to fall, and the middle of the support platform (400) is provided with a plurality of second fan-shaped drop grooves (430) for the mushrooms to fall.
9. The industrialized cultivation rack for Nameko mushrooms according to claim 1, characterized in that: A plurality of observation ports (441) are provided in the middle of the side plate (440), a plurality of rollers (443) for supporting a conveyor belt (442) are installed in the middle of the side plate (440), and a plurality of U-shaped support frames (450) are installed on the bottom wall of the support platform (400).
