Continuous stamping device for sensor machining

By introducing electric turntables and positioning components into the sensor stamping device, combining intermittent stamping components and separate discharge components, the problem of troubles in loading and unloading operations of the sensor sheet is solved, and the continuous stamping and efficiency improvement of the sensor is achieved.

CN222153535UActive Publication Date: 2024-12-13RIZHAO SANSAI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420774808.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-13
Estimated Expiration
2034-04-15

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  • Figure CN222153535U_ABST
    Figure CN222153535U_ABST
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Abstract

The utility model relates to the field of stamping devices, in particular to a continuous stamping device for sensor machining. The stamping device aims at solving the technical problems that in the prior art, feeding and discharging operation of a sensor material plate is troublesome, and stamping cannot be conducted continuously and uninterruptedly. A continuous stamping device for sensor machining comprises an operation table, an intermittent stamping assembly and a positioning assembly. Sensor material plates can be fed one by one through the rotating electric rotating disc, the positioning assembly on the inner side stably clamps the positioning sensor material plates, the intermittent punching assembly moves downwards to punch the sensor material plates, remaining waste materials continue to rotate along the electric rotating disc, the waste materials are pushed out and discharged through the separating and discharging assembly, and therefore the machining efficiency is improved. According to the sensor continuous stamping device, continuous stamping of a sensor is achieved, the time needed by stamping can be greatly shortened, the stamping efficiency is improved, stamped finished products and waste materials are discharged in different channels, the arrangement is clear, and follow-up machining work of the sensor is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of stamping devices, in particular to a continuous stamping device for sensor processing. Background Art

[0002] The sensor housing is generally made of stainless steel such as martensitic steel, ferritic steel, austenitic steel, austenitic-ferritic (duplex) stainless steel and precipitation hardening stainless steel.

[0003] However, the stamping of the existing sensor housing requires a stamping device. The stamping of the existing sensor housing generally involves first fixing the sensor sheet through a clamp located on a workbench, and the fixed position needs to face the stamping head of the stamping device to prevent the stamping from shifting. This design is more cumbersome to operate, has a low stamping efficiency, takes a long time to load and unload materials, and cannot be stamped continuously and uninterruptedly. Utility Model Content

[0004] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a continuous stamping device for sensor processing, which aims to solve the technical problems of the prior art that the loading and unloading operations of sensor material plates are relatively troublesome and the stamping cannot be performed continuously and uninterruptedly.

[0005] The technical solution of the utility model is: a continuous stamping device for sensor processing, including an operating table, an intermittent stamping component, a positioning component, a separation and unloading component, and an electric turntable; an electric turntable for driving a sensor plate to perform circular motion is installed on the inner side of a circular groove of the operating table; an intermittent stamping component for continuous stamping is installed on the right side of the upper end of the operating table; an annular equidistantly distributed positioning component for stably positioning the sensor plate is arranged on the upper end of the electric turntable; separation and unloading components for discharging stamped finished products and waste materials into separate channels are installed on the inner sides of the operating table and the positioning component.

[0006] Preferably, in the first step, the staff stands behind the operating table and places the sensor material plates one by one into the rotating electric turntable; in the second step, the positioning component of the electric turntable stably clamps the positioning sensor material plates to ensure the accuracy of the stamping position, and rotates to the bottom of the intermittent stamping component, and the intermittent stamping component moves down to stamp the sensor material plate to ensure that the stamped finished product falls below and the waste material continues to rotate along the electric turntable; in the third step, the waste material rotates to the specified position, and the separation and unloading component pushes the waste material out of the unloading without stopping and waiting, thereby realizing continuous stamping processing of the sensor, which can greatly reduce the time required for stamping and improve stamping efficiency.

[0007] Preferably, the intermittent stamping assembly includes a drive motor, a control panel, a linkage, a stamping head, and a stabilization frame; a control panel is installed on the left end of the drive motor output shaft; a linkage is movably connected to the outside of the control panel; the drive motor drives the control panel to rotate, and the linkage on the outside of the control panel links the stamping head at the lower end to move up and down under the restriction of the outside stabilization frame.

[0008] Preferably, a punch head is fixedly connected to the lower end of the linkage member; a stabilizing frame is slidably connected to the outer side of the punch head; continuous punching processing of the sensor is achieved, ensuring the accuracy of the punching position.

[0009] Preferably, the positioning assembly includes a placement slot, a limit slot, a first telescopic pressure cylinder and a second telescopic pressure cylinder; the placement slot is open outward, and a staff member stands behind the operating table and inserts the sensor material plates into the limit slot of the placement slot one by one.

[0010] Preferably, a limiting slot is provided at the lower end of the inner side of the placement groove to limit the movement of the sensor plate; the first telescopic pressure cylinder and the second telescopic pressure cylinder are respectively installed at the outer end and the inner end of the inner side of the limiting slot; the first telescopic pressure cylinder and the second telescopic pressure cylinder stably press the front and rear ends of the sensor plate, ensuring that the sensor plate is not easily displaced during stamping, thereby improving the stamping quality of the sensor.

[0011] Preferably, the separation and unloading assembly includes a material discharge chute, an electric push rod, a finished product discharge chamber and a waste material discharge transmission belt; an electric push rod for pushing out the waste is installed on the inner side of the upper end of the material discharge chute; when the waste material discharge transmission belt is reached, the electric push rod pushes the waste placed in the material discharge chute onto the waste material discharge transmission belt.

[0012] Preferably, a finished product outlet cavity is provided at the lower end of the blanking chute; a waste material discharge transmission belt is provided at the push-out end of the electric push rod; and during stamping, the finished sensor product falls into the finished product outlet cavity through the blanking chute, and the stamped finished product and waste material are discharged through separate channels in a clear and organized manner, which facilitates the subsequent processing of the sensor.

[0013] Beneficial effects of the utility model:

[0014] The utility model can load sensor plates one by one through the rotating electric turntable, and the inner positioning component stably clamps the positioning sensor plate to ensure the accuracy of the stamping position, and the sensor plate is stamped by moving the intermittent stamping component downward to ensure that the stamped finished product falls below, and the remaining waste material continues to rotate along the electric turntable, and the waste material is pushed out of the material discharge through the separation discharge component without stopping and waiting, thereby realizing continuous stamping processing of the sensor, which can greatly reduce the time required for stamping, improve stamping efficiency, and discharge the stamped finished product and waste material into separate channels in a clear and organized manner, which is convenient for the subsequent processing of the sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 What is shown is a three-dimensional structural schematic diagram of the punching device of the utility model;

[0016] Figure 2 Another three-dimensional structural schematic diagram of the punching device of the utility model is shown;

[0017] Figure 3 What is shown is a schematic diagram of the cross-sectional structure of the punching device of the utility model;

[0018] Figure 4 What is shown is a three-dimensional structural schematic diagram of the positioning component of the punching device of the present utility model.

[0019] Explanation of the reference numerals in the accompanying drawings: 1. Operating table; 2. Intermittent stamping assembly; 201. Driving motor; 202. Control panel; 203. Linkage member; 204. Punching head; 205. Stabilizing frame; 3. Positioning assembly; 301. Placement slot; 302. Limiting slot; 303. First telescopic cylinder; 304. Second telescopic cylinder; 4. Separation and unloading assembly; 401. Unloading chute; 402. Electric push rod; 403. Finished product outlet chamber; 404. Waste unloading transmission belt; 5. Electric turntable. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1 The utility model provides an embodiment: a continuous stamping device for sensor processing, comprising an operating table 1, an intermittent stamping component 2, a positioning component 3, a separation and unloading component 4, and an electric turntable 5; an electric turntable 5 for driving a sensor plate to perform circular motion is installed on the inner side of a circular groove of the operating table 1; an intermittent stamping component 2 for continuous stamping is installed on the right side of the upper end of the operating table 1; the upper end of the electric turntable 5 is provided with annular equidistantly distributed positioning components 3 for stably positioning the sensor plate; the inner sides of the operating table 1 and the positioning component 3 are both installed with separation and unloading components 4 for discharging stamped finished products and waste materials into separate channels.

[0022] See also Figure 2In this embodiment, the intermittent stamping assembly 2 includes a driving motor 201, a control panel 202, a linkage part 203, a stamping head 204, and a stabilizing frame 205; a control panel 202 is installed on the left end of the output shaft of the driving motor 201; a linkage part 203 is movably connected to the outside of the control panel 202; the driving motor 201 drives the control panel 202 to rotate, and the linkage part 203 on the outside of the control panel 202 links the stamping head 204 at the lower end, and moves up and down under the restriction of the outer stabilizing frame 205, and the lower end of the linkage part 203 is fixedly connected to the stamping head 204; the outer side of the stamping head 204 is slidably connected to the stabilizing frame 205; the continuous stamping processing of the sensor is realized, and the accuracy of the stamping position is ensured.

[0023] See also Figure 3 In this embodiment, the separation and unloading component 4 includes a material chute 401, an electric push rod 402, a finished product outlet cavity 403 and a waste material unloading transmission belt 404; an electric push rod 402 for pushing out the waste is installed on the inner side of the upper end of the material chute 401; when reaching the waste material unloading transmission belt 404, the electric push rod 402 pushes the waste placed in the material chute 401 to the waste material unloading transmission belt 404, and the lower end of the material chute 401 is provided with a finished product outlet cavity 403; the pushing end of the electric push rod 402 is provided with a waste material unloading transmission belt 404; and during stamping, the finished sensor product falls into the finished product outlet cavity 403 through the material chute 401, and the stamped finished product and the waste are unloaded in different channels, which is clear and convenient for the subsequent processing of the sensor.

[0024] See also Figure 4 In this embodiment, the positioning component 3 includes a placement slot 301, a limiting slot 302, a first telescopic pressure cylinder 303 and a second telescopic pressure cylinder 304; the placement slot 301 opens outward, and the staff stands behind the operating table 1 to insert the sensor material plates into the limiting slot 302 of the placement slot 301 one by one. The placement slot 301 is provided with a limiting slot 302 at the lower end of the inner side of the placement slot 301 to limit the movement of the sensor material plate; the first telescopic pressure cylinder 303 and the second telescopic pressure cylinder 304 are respectively installed at the outer end and the inner end of the inner side of the limiting slot 302; the first telescopic pressure cylinder 303 and the second telescopic pressure cylinder 304 stably press the front and rear ends of the sensor material plate, ensuring that the sensor material plate is not easily displaced during stamping, thereby improving the stamping quality of the sensor.

[0025] When working, in the first step, the staff stands behind the operating table 1 and inserts the sensor material plates into the limiting slots 302 of the placement slots 301 one by one;

[0026] In the second step, the positioning assembly 3 of the electric turntable 5 stably clamps the positioning sensor sheet, and the first telescopic pressure cylinder 303 and the second telescopic pressure cylinder 304 stably press the sensor sheet from the front and rear ends to ensure the accuracy of the stamping position, and rotate to the bottom of the intermittent stamping assembly 2, and the driving motor 201 drives the control disk 202 to rotate, and the linkage member 203 on the outside of the control disk 202 links the punch head 204 at the lower end to move up and down under the restriction of the outer stabilizing frame 205, so as to realize the continuous stamping processing of the sensor and ensure the accuracy of the stamping position. The stamped finished product falls into the finished product outlet cavity 403 below, and the waste material continues to rotate along the electric turntable 5;

[0027] In the third step, when reaching the waste unloading conveyor belt 404, the electric push rod 402 pushes the waste placed above the blanking chute 401 to the waste unloading conveyor belt 404 for unloading without stopping and waiting, thus realizing the continuous stamping processing of the sensor, which can greatly reduce the time required for stamping and improve the stamping efficiency.

[0028] Through the above steps, the sensor sheets can be loaded one by one through the rotating electric turntable 5, and the inner positioning component 3 stably clamps the positioned sensor sheets to ensure the accuracy of the stamping position. The sensor sheets are stamped by moving the intermittent stamping component 2 downward to ensure that the stamped finished products fall below, and the waste materials continue to rotate along the electric turntable 5, and the waste materials are pushed out of the unloading through the separation unloading component 4. There is no need to stop and wait, thus realizing continuous stamping processing of the sensor, which can greatly reduce the time required for stamping, improve stamping efficiency, and discharge the stamped finished products and waste materials in separate channels in a clear and organized manner, which is convenient for the subsequent processing of the sensor.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A continuous punching device for processing a sensor, comprising an operating table (1); characterized in that: The invention also comprises an intermittent punching assembly (2), a positioning assembly (3), a separation and unloading assembly (4), and an electric turntable (5); an electric turntable (5) is installed on the inner side of the circular groove of the operating table (1) to drive the sensor plate to perform circular motion; an intermittent punching assembly (2) for continuous punching is installed on the right side of the upper end of the operating table (1); an annular positioning assembly (3) is arranged on the upper end of the electric turntable (5) to stably position the sensor plate; and a separation and unloading assembly (4) is installed on the inner side of the operating table (1) and the positioning assembly (3) to discharge the finished product and the waste material after punching into separate channels.

2. A continuous punching device for sensor processing according to claim 1, characterized in that: The intermittent punching assembly (2) comprises a driving motor (201), a control panel (202), a linkage member (203), a punching head (204), and a stabilizing frame (205); the control panel (202) is installed at the left end of the output shaft of the driving motor (201); and the linkage member (203) is movably connected to the outer side of the control panel (202).

3. A continuous punching device for sensor processing according to claim 2, characterized in that: The lower end of the linkage member (203) is fixedly connected to a punch head (204); the outer side of the punch head (204) is slidably connected to a stabilizing frame (205).

4. The continuous punching device for sensor processing according to claim 1, characterized in that: The positioning assembly (3) comprises a placement groove (301), a limiting slot (302), a first telescopic pressure cylinder (303) and a second telescopic pressure cylinder (304); the placement groove (301) is open outward.

5. A continuous punching device for sensor processing according to claim 4, characterized in that: A limiting slot (302) for limiting the movement of the sensor plate is provided at the lower end of the inner side of the placement slot (301); a first telescopic pressure cylinder (303) and a second telescopic pressure cylinder (304) are respectively installed at the outer end and the inner end of the inner side of the limiting slot (302).

6. The continuous punching device for sensor processing according to claim 1, characterized in that: The separation and unloading assembly (4) comprises a material unloading chute (401), an electric push rod (402), a finished product outlet cavity (403) and a waste material unloading transmission belt (404); an electric push rod (402) for pushing out waste materials is installed on the inner side of the upper end of the material unloading chute (401).

7. A continuous punching device for sensor processing according to claim 6, characterized in that: A finished product discharge cavity (403) is arranged at the lower end of the blanking chute (401); and a waste material discharge transmission belt (404) is arranged at the discharge end of the electric push rod (402).