Positioning device for mold production and machining
By designing a mold production and processing positioning device that includes laser positioning and automated movement, the problem of low positioning accuracy and efficiency in the existing technology is solved, and high-precision and high-efficiency mold processing is achieved. Combining laser positioning and automation technology, the improvement of Positioning accuracy and efficiency, and reduces the equipment's self-weight and corrosion risks through modular design and material selection.
Patent Information
- Application Number
- CN202420385392.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing machining positioning accuracy cannot meet the needs of high-precision molds, and the traditional positioning device requires manual operation, resulting in low positioning efficiency.
A mold production and processing positioning device is designed, including positioning the main body of the machine, controlling the main machine, mounting frame, left and right direction guide rails, front and rear guide rails, electric sliders, laser positioners, mold limiters, hydraulic telescopic fixtures and fill-light lighting lamps. High-precision positioning is achieved through laser positioning and automated movement, and image analysis cameras are used to improve the intuitive accuracy of the positioning process.
It effectively improves the accuracy and efficiency of processing positioning, reduces the need for manual operation, ensures the processing needs of high-precision molds, and reduces the self-weight and corrosion risks of the equipment through modular design and aluminum alloy materials.
Smart Images
Figure CN222154896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning processing equipment, and more specifically to a mold production and processing positioning device. Background Art
[0002] Due to the influence of factors such as the structural design and manufacturing accuracy of the positioning device, the existing processing positioning accuracy often cannot meet the needs of high-precision molds. At the same time, traditional positioning devices often require manual operation and have low positioning efficiency. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a mold production and processing positioning device to solve the problem that due to the influence of factors such as the structural design and manufacturing accuracy of the positioning device in the above-mentioned background technology, the existing processing positioning accuracy often cannot meet the needs of high-precision molds. At the same time, traditional positioning devices often require manual operation and have low positioning efficiency.
[0004] The utility model provides the following technical solutions: it includes a positioning processor body, a control host is fixedly installed on one side of the top of the positioning processor body, a mounting frame is provided on the top of the positioning processor body, left and right guide rails are fixedly installed on the mounting frame, front and rear guide rails are slidably installed on the left and right guide rails through supporting sliders, an electric slider is slidably installed on the front and rear guide rails, a plurality of laser locators are fixedly installed on the electric slider, a mold limiter is fixedly installed on the top of the positioning processor body, a plurality of laser receivers are fixedly installed on the top of the mold limiter, the front and rear guide rails, the electric slider and the laser locators are all electrically connected to the control host through wires, and a cutting tool mounting plate is provided at the bottom end of the electric slider. When in use, the mold is first installed in the internal limit of the mold limiter, and then the supporting slider is started to drive the electric slider and the laser locator to move left and right. At the same time, the electric slider can be started to drive the laser locator to slide back and forth on the front and rear guide rails, so that the electric slider and the laser locator can be freely moved to the required position. At this time, the laser locator is started again to make all laser locators emit positioning lasers. When a laser receiver receives the laser of the laser locator, it means that the moving position of the electric slider has reached the designated location. At this time, the cutting tool is installed on the electric slider to prepare for processing the mold. In actual use, it effectively solves the problem that the existing processing positioning accuracy often cannot meet the needs of high-precision molds due to the influence of factors such as the structural design and manufacturing accuracy of the positioning device. At the same time, traditional positioning devices often require manual operation and have low positioning efficiency.
[0005] Furthermore, a mounting plate is provided at the bottom of the mounting frame, a mounting groove is provided at the top of the positioning processor body, the mounting plates at the bottom of the mounting frame are all extended into the mounting groove of the positioning processor body, and the connection between the positioning processor body and the mounting frame is fixed by a threaded rod. When in use, this design allows the mounting frame to be quickly separated from the positioning processor body, making the device modular and accelerating the efficiency of assembly and disassembly.
[0006] Furthermore, two lighting lamp racks are fixedly mounted on the top of the positioning processor body, and a plurality of fill-in lighting lamps are fixedly mounted on the lighting lamp racks, and the light emission direction of the fill-in lighting lamps is forward. When in use, when fill-in lighting is needed for the cutting processing environment, all the fill-in lighting lamps can be turned on to fill-in light the mold.
[0007] Furthermore, a plurality of hydraulic telescopic clamps are fixedly mounted on the mold stopper, and the hydraulic telescopic clamps are all distributed in a centrally symmetrical shape along the central axis of the mold stopper. When in use, when all the hydraulic telescopic clamps are activated, the hydraulic telescopic clamps will limit the mold placed inside the mold stopper and correct its position, so that the mold is always in the center position of the mold stopper, which is convenient for processing.
[0008] Furthermore, a plurality of image analysis cameras are arranged at the bottom of the electric slider, and the image analysis cameras are all electrically connected to the control host through wires. When in use, the image analysis cameras on the electric slider can continuously capture the top view of the mold, making the positioning process more intuitive and accurate.
[0009] Furthermore, the main body material of the positioning processor body and the mounting frame are both aluminum alloy metal, which is used to reduce the weight of the equipment and improve the corrosion resistance of the equipment.
[0010] Technical effects and advantages of the utility model:
[0011] 1. The utility model is provided with a mold limiter, front and rear guide rails, an electric slider, a laser positioner, a laser receiver, and a mounting frame, which effectively solves the problem that the existing processing positioning accuracy often cannot meet the needs of high-precision molds due to the influence of factors such as the structural design and manufacturing accuracy of the positioning device. At the same time, traditional positioning devices often require manual operation and have low positioning efficiency.
[0012] 2. The utility model is provided with fill-in lighting lamps. When it is needed to provide fill-in lighting for the cutting processing environment, all the fill-in lighting lamps can be turned on to provide fill-in lighting for the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic three-dimensional diagram of the first structure of the utility model.
[0014] Figure 2 It is a schematic three-dimensional diagram of the second structure of the utility model.
[0015] Figure 3 It is a three-dimensional schematic diagram of the third structure of the utility model.
[0016] Figure 4 It is a schematic front view of the structure of the utility model.
[0017] The accompanying drawings are marked as follows: 100, positioning processor body; 110, control host; 111, mold limiter; 112, front and rear guide rails; 113, electric slider; 114, laser positioner; 115, laser receiver; 116, mounting frame; 117, fill light; 118, hydraulic telescopic clamp. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The mold production and processing positioning device involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0019] Embodiment 1:
[0020] Reference Figure 1 and Figure 2 The utility model provides a mold production and processing positioning device, including a positioning processor body 100, a control host 110 is fixedly installed on one side of the top of the positioning processor body 100, a mounting frame 116 is arranged on the top of the positioning processor body 100, left and right guide rails are fixedly installed on the mounting frame 116, front and rear guide rails 112 are slidably installed on the left and right guide rails through supporting sliders, an electric slider 113 is slidably installed on the front and rear guide rails 112, a plurality of laser positioners 114 are fixedly installed on the electric slider 113, a mold limiter 111 is fixedly installed on the top of the positioning processor body 100, a plurality of laser receivers 115 are fixedly installed on the top of the mold limiter 111, the front and rear guide rails 112, the electric slider 113, and the laser positioners 114 are all electrically connected to the control host 110 through wires, and a cutting tool mounting plate is arranged at the bottom of the electric slider 113.
[0021] A mounting plate is provided at the bottom end of the mounting frame 116, and a mounting groove is opened at the top end of the positioning processor body 100. The mounting plates at the bottom end of the mounting frame 116 all extend into the mounting groove of the positioning processor body 100, and the connection between the positioning processor body 100 and the mounting frame 116 is fixed by a threaded rod.
[0022] Working principle: When in use, first install the mold in the internal limit of the mold limiter 111, and then start the supporting slider to drive the electric slider 113 and the laser locator 114 to move left and right. At the same time, the electric slider 113 can be started to drive the laser locator 114 to slide back and forth on the front and rear guide rails 112. In this way, the electric slider 113 and the laser locator 114 can be freely moved to the required position. At this time, start the laser locator 114 again to make all laser locators 114 emit positioning lasers. When a laser receiver 115 receives the laser of the laser locator 114, it means that the moving position of the electric slider 113 has reached the designated location. At this time, the cutting tool is installed on the electric slider 113 to prepare for processing the mold.
[0023] Embodiment 2:
[0024] Reference Figure 1 The difference between the second embodiment and the first embodiment is that two lighting lamp racks are fixedly installed on the top of the positioning processor body 100, and a plurality of fill-in lighting lamps 117 are fixedly installed on the lighting lamp racks, and the light emission direction of the fill-in lighting lamps 117 is forward.
[0025] A plurality of hydraulic telescopic clamps 118 are fixedly mounted on the mold stopper 111 , and the hydraulic telescopic clamps 118 are all distributed in a centrally symmetrical shape along the central axis of the mold stopper 111 .
[0026] A plurality of image analysis cameras are disposed at the bottom of the electric slider 113 , and the image analysis cameras are all electrically connected to the control host 110 via wires.
[0027] The main materials of the positioning processor body 100 and the mounting frame 116 are both aluminum alloy metals, which are used to reduce the weight of the equipment and improve the corrosion resistance of the equipment.
[0028] Working principle: When in use, when all the hydraulic telescopic clamps 118 are started, the hydraulic telescopic clamps 118 will limit the mold placed inside the mold limiter 111 and correct its position, so that the mold is always in the center position of the mold limiter 111, which is convenient for processing.
[0029] Finally, a few points should be explained: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change.
Claims
1. A mold production and processing positioning device, comprising a positioning processing device body (100), characterized in that: A control host (110) is fixedly installed on one side of the top of the positioning processor body (100); a mounting frame (116) is provided at the top of the positioning processor body (100); left and right guide rails are fixedly installed on the mounting frame (116); front and rear guide rails (112) are slidably installed on the left and right guide rails via supporting sliders; an electric slider (113) is slidably installed on the front and rear guide rails (112); a plurality of laser positioners (114) are fixedly installed on the electric slider (113); a mold stopper (111) is fixedly installed on the top of the positioning processor body (100); a plurality of laser receivers (115) are fixedly installed on the top of the mold stopper (111); the front and rear guide rails (112), the electric slider (113) and the laser positioners (114) are all electrically connected to the control host (110) through wires; a cutting tool mounting plate is provided at the bottom of the electric slider (113).
2. A mold production and processing positioning device according to claim 1, characterized in that: A mounting plate is provided at the bottom end of the mounting frame (116), and a mounting groove is provided at the top end of the positioning processor body (100). The mounting plates at the bottom end of the mounting frame (116) extend into the mounting groove of the positioning processor body (100), and the connection between the positioning processor body (100) and the mounting frame (116) is fixed by a threaded rod.
3. A mold production and processing positioning device according to claim 1, characterized in that: Two lighting lamp racks are fixedly mounted on the top of the positioning processor body (100), and a plurality of fill-in lighting lamps (117) are fixedly mounted on each of the lighting lamp racks. The light emission direction of the fill-in lighting lamps (117) is forward.
4. A mold production and processing positioning device according to claim 1, characterized in that: A plurality of hydraulic telescopic clamps (118) are fixedly mounted on the mold stopper (111), and the hydraulic telescopic clamps (118) are all distributed in a centrally symmetrical shape along the central axis of the mold stopper (111).
5. A mold production and processing positioning device according to claim 1, characterized in that: A plurality of image analysis cameras are arranged at the bottom end of the electric slider (113), and the image analysis cameras are all electrically connected to the control host (110) via wires.
6. A mold production and processing positioning device according to claim 1, characterized in that: The main body material of the positioning processor body (100) and the installation frame (116) are both aluminum alloy metal, which is used to reduce the weight of the equipment and improve the corrosion resistance of the equipment.