Foot height measuring device for floor unit of raised floor
By designing an automated elevated floor unit foot height measurement device, using laser rangefinder and pneumatic cylinder, the time-consuming and cost-effective measurement of elevated floor units in the prior art is solved, and fast and accurate measurement and automated operations are achieved. Improve work efficiency.
Patent Information
- Application Number
- CN202420752784.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing floor unit measurement methods for elevated floors mainly rely on manual measurements, which are time-consuming and costly, and lack efficient automation solutions.
A foot height measuring device for the floor unit foot height measuring device including a first platform, a clamping mechanism, a four-leg height measuring device and a handling mechanism is designed to achieve automated measurement and clamping using a laser rangefinder and a pneumatic cylinder to reduce manual operation , ensure measurement accuracy and efficiency.
It realizes rapid and accurate measurement of the foot height of elevated floor units, reduces manual measurement costs, improves work efficiency, and reduces equipment standby time, and supports automated operations.
Smart Images

Figure CN222166018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a foot height measuring device for a floor unit of an elevated floor, in particular to a foot height measuring device for a floor unit of an elevated floor capable of measuring the foot height. Background Art
[0002] Nowadays, elevated floors are widely used in computer rooms, clean rooms and other places. Raised floors generally include at least four legs, at least four beams and at least one floor unit. They can form a highly flat surface above the ground, facilitate the installation of pipelines and control the cleanliness level. The floor unit is one of the main structures facing the entire factory and is of great importance. However, the conventional floor unit measurement method mostly uses manual measurement, which is not only time-consuming but also very costly.
[0003] In view of this, the creator has pondered and researched actively, combined with many years of experience in related product research, and through continuous testing and improvement, finally developed the present utility model. Utility Model Content
[0004] The utility model aims to provide a device for measuring the foot height of a floor unit of an elevated floor, which can accurately know the foot height of the floor unit to be tested.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a device for measuring the foot height of a floor unit of an elevated floor, which includes: a first platform; a clamping mechanism, which is arranged on the first platform and clamps a floor unit on the first platform; the clamping mechanism has a front positioning structure and a left positioning structure to define a front reference line and a left reference line that are perpendicular to each other; four foot height measuring devices, which are arranged above the four corners of the first platform and measure the foot heights of the four corners of the floor unit to obtain four foot height measurement values.
[0006] Preferably, it comprises: four cantilever support seats, which are arranged on the first platform and located on the outside of the four corners of the floor unit; four cantilevers, each having a pivot end and a suspension end, and the pivot ends of the four cantilevers are rotatably arranged on the four cantilever support seats, so that the suspension ends of the four cantilevers can swing between the four corners of the floor unit and the outside of the floor unit; four swinging pneumatic cylinders, which respectively drive the four cantilevers to swing; the four-leg height measuring device is arranged at the suspension ends of the four cantilevers to facilitate the measurement and replacement of the floor unit.
[0007] Preferably, the four-legged height measuring device comprises: a pneumatic cylinder, a fixing seat and a laser rangefinder; the pneumatic cylinder comprises: a cylinder body fixed on the suspension end of the cantilever, a pneumatic chamber inside the cylinder body, and an upper through hole connected to the center of the top of the pneumatic chamber, a lower through hole connected to the center of the bottom of the pneumatic chamber, an upper air valve connected to the top of the pneumatic chamber and a lower air valve connected to the bottom of the pneumatic chamber; a rod body inserted between the upper through hole of the cylinder body, the pneumatic and lower through holes, and a non-return valve is provided in the middle section of the rod body. The invention relates to a baffle plate that will be separated from the air pressure chamber, a laser rangefinder is provided at the top end of the rod body, and a floor fixing plate is provided at the bottom end of the rod body; the fixing seat has a accommodating space, the fixing seat is fixed on the top of the air pressure cylinder, the laser rangefinder is arranged in the accommodating space of the fixing seat, so that the laser rangefinder can move up and down in the accommodating space of the fixing seat; the laser rangefinder is arranged at the top of the accommodating space of the fixing seat, and the distance between the laser rangefinder and the laser rangefinder can be measured, so as to facilitate the measurement and replacement of the floor unit.
[0008] Preferably, the clamping mechanism has a rear pushing mechanism and a right pushing mechanism to push the floor unit against the front positioning structure and the left positioning structure and clamp and fix the floor unit, so as to facilitate measurement and replacement of the floor unit.
[0009] Preferably, the front positioning structure is composed of two front fixed roller seats, and the left positioning structure is composed of two left fixed roller seats; the two front fixed roller seats and the two left fixed roller seats are respectively composed of a base and a roller rotatably arranged on the base, which can avoid friction damage around the floor unit.
[0010] Preferably, the rear pushing mechanism is composed of two rear sliding roller seats, and the right pushing mechanism is composed of a right sliding roller seat; the two rear sliding roller seats and the right sliding roller seat are respectively composed of a slide rail base with a slide rail on the top, a sliding base slidably arranged on the slide rail base, a roller rotatably arranged on the sliding base, and a pneumatic cylinder that drives the sliding base along the slide rail of the slide rail base to approach or move away from the floor unit, thereby avoiding friction damage around the floor unit.
[0011] Preferably, it further includes: a second platform, a third platform and a transport mechanism, and the transport mechanism further includes: a support frame, which sets up a transport track above the first platform, the second platform and the third platform; at least one grabbing mechanism, which is arranged on the transport track and can move along the transport track and can grab and transport the floor unit between the first platform, the second platform and the third platform, which can not only reduce the standby time of the measuring equipment to increase the overall work efficiency, but also facilitate automated operations.
[0012] Preferably, the two front fixed roller seats constitute the front reference line, the front edge of the floor unit leans against the two front fixed roller seats, thereby overlapping with the front reference line, and the two left fixed roller seats constitute the left reference line perpendicular to the front reference line, the left edge of the floor unit leans against at least one of the two left fixed roller seats, thereby making at least one point on the left edge of the floor unit overlap with the left reference line.
[0013] Preferably, the front positioning structure and the left positioning structure are used to position the floor unit, and the rear pushing mechanism and the right pushing mechanism are used to fix and position the floor unit.
[0014] Preferably, on the first platform, a corner gasket is respectively provided corresponding to the positions of the grooves at the four corners of the floor unit, so that the positions of the four corners of the floor unit are all located on the same horizontal plane of the first platform.
[0015] The utility model has the advantage that the heights of the four legs of the tested floor unit can be accurately known.
[0016] In order to achieve the above and other purposes, the technical means, components and their effects adopted by the present invention are described as follows in conjunction with a preferred embodiment with accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model.
[0018] Figure 2 This is a schematic diagram of the clamping mechanism of the utility model in conjunction with a four-legged height measuring device.
[0019] Figure 3 It is a schematic diagram of the front reference line and the left reference line of the clamping mechanism of the utility model.
[0020] Figure 4 It is a schematic diagram of the utility model of a four-legged height measuring device suspended above a floor unit.
[0021] Figure 5 For this utility model Figure 4 Magnified view of part A.
[0022] Figure 6 For this utility model Figure 4 Magnified view of part B.
[0023] Figure 7 For this utility model Figure 2 Magnified view of part C.
[0024] Figure 8 It is a schematic diagram of the laser rangefinder of the utility model.
[0025] Fig. 9 It is a schematic diagram of the second platform, the third platform and the transport mechanism of the utility model.
[0026] Description of reference numerals: 100 - foot height measuring device of floor unit of elevated floor; 1 - first platform; 12 - corner gasket; 121 - top surface; 2 - clamping mechanism; 21 - front positioning structure; 211 - front fixed roller seat; 2111 - base; 2112 - roller; 22 - left positioning structure; 221 - left fixed roller seat; 2211 - base; 2212 - roller; 23 - rear pushing mechanism; 231-rear sliding roller seat; 2311-slide rail base; 2312-slide rail; 2313-slide base; 2314-roller; 2315-pneumatic cylinder; 24-right side pushing mechanism; 241-right side sliding roller seat; 2411-slide rail base; 2412-slide rail; 2413-slide base; 2414-roller; 2415-pneumatic cylinder; 41-foot height measuring device; 411-pneumatic cylinder; 411 1-cylinder body; 41111-air pressure chamber; 41112-upper through hole; 41113-lower through hole; 41114-upper air valve; 41115-lower air valve; 4112-rod body; 41121-baffle; 41122-laser distance measuring plate; 41123-floor fixing plate; 412-fixing seat; 4121-accommodating space; 413-laser distance measuring instrument; 42-cantilever support seat; 43-cantilever; 431- Pivot end; 432-suspension end; 44-swinging pneumatic cylinder; 5-second platform; 6-third platform; 7-conveying mechanism; 71-support frame; 72-conveying track; 73-grabbing mechanism; 101-floor unit; 1011-front edge; 1012-left edge; 1013-rear edge; 1014-right edge; H1-foot height; H2-distance; L11-front reference line; L12-left reference line. DETAILED DESCRIPTION
[0027] like Figures 1 to 9 As shown, the foot height measuring device 100 of the floor unit of the elevated floor of the utility model comprises: a first platform 1; a clamping mechanism 2, which is arranged on the first platform 1, clamping a floor unit 101 on the first platform 1; the clamping mechanism 2 has a front positioning structure 21 and a left positioning structure 22 to define a front reference line L11 and a left reference line L12 perpendicular to each other; the front edge 1011 of the floor unit 101 overlaps with the front reference line L11, and at least one point on the left edge 1012 of the floor unit overlaps with the left reference line L12; four-foot height measuring devices 41 are suspended above the four corners of the floor unit 101 to measure the foot heights of the four corners of the floor unit 101 to obtain four-foot height measurement values, so that the four-foot heights of the measured floor unit 101 can be accurately known. The following will be described in detail.
[0028] The first platform 1 can be a steel frame structure. Figure 2 to Figure 7 It is simply illustrated with a flat plate.
[0029] The front positioning structure 21 of the clamping mechanism 2 may be composed of two front fixed roller seats 211. The two front fixed roller seats 211 form a front reference line L11. The front edge 1011 of the floor unit 101 leans against the two front fixed roller seats 211, thereby overlapping with the front reference line L11. In addition, the left positioning structure 22 may be composed of two left fixed roller seats 221, and the two left fixed roller seats 221 form a left reference line L12 perpendicular to the front reference line L11. The left edge 1012 of the floor unit 101 at least leans against one left fixed roller seat 221, thereby causing at least one point on the left edge 1012 of the floor unit 101 to overlap with the left reference line L12.
[0030] The utility model can ensure the delivery quality of the floor unit, so it is assumed before measurement that the floor unit to be tested is not necessarily square, so there is a situation that the left edge 1012 of the floor unit to be tested is not necessarily perpendicular to the front edge 1011. Therefore, the clamping mechanism 2 is designed to make at least one point on the left edge 1012 of the floor unit 101 overlap with the left reference line L12 when the floor unit is positioned by the clamping mechanism 2. Of course, if the left edge 1012 of the floor unit to be tested is perpendicular to the front edge 1011, the front edge 1011 and the left edge 1012 of the floor unit to be tested will overlap with the front reference line L11 and the left reference line L12 respectively.
[0031] like Figure 4 As shown, the clamping mechanism 2 may further include a rear pushing mechanism 23 and a right pushing mechanism 24 to push the rear edge 1013 and the right edge 1014 of the floor unit. The rear pushing mechanism 23 may be composed of two rear sliding roller seats 231, and the right pushing mechanism 24 may be composed of a right sliding roller seat 241. With this structure, it is possible to ensure that the front edge 1011 of the floor unit 101 rests on the two front fixed roller seats 211, and the left edge 1012 of the floor unit 101 rests on at least one of the two left fixed roller seats 221, and the floor unit 101 is fixed, and the tested floor unit 101 can be easily replaced.
[0032] like Figure 5-6 As shown, in this embodiment, the two front fixed roller seats 211 and the two left fixed roller seats 221 are of the same structure, the two rear sliding roller seats 231 and the right sliding roller seat 241 are of the same structure, and are respectively arranged at different positions on the first platform 1. Figure 5-6 Only part of the structure is shown.
[0033] like Figure 5As shown, the two front fixed roller seats 211 and the two left fixed roller seats 221 can be respectively composed of a base 2111, 2211 and a roller 2112, 2212 rotatably disposed on the base. Figure 6 As shown, the two rear sliding roller seats 231 and the right sliding roller seat 241 can be respectively composed of a sliding rail base 2311, 2411 with a sliding rail 2312, 2412 on the top, a sliding base 2313, 2413 slidably disposed on the sliding rail base, a roller 2314, 2414 rotatably disposed on the sliding base, and a pneumatic cylinder 2315, 2415 driving the sliding base 2313, 2413 along the sliding rail 2312, 2412 of the sliding rail base 2311, 2411 to approach or move away from the floor unit 101. With this structure, when the clamping mechanism 2 pushes the floor unit 101, the friction damage around the floor unit 101 can be avoided.
[0034] like Figure 2 and Figure 7 As shown, the four-leg height measuring device 41 is arranged above the four corners of the first platform 1 to measure the leg height H1 of the four corners of the floor unit 101 to obtain the four-leg height measurement values. Furthermore, in order to facilitate the measurement and replacement of the floor unit 101, the first platform 1 may be further provided with: four cantilever support seats 42, which are arranged on the first platform 1 and are located outside the four corners of the floor unit 101; four cantilevers 43, each having a pivot end 431 and a suspension end 432, the pivot ends 431 of the four cantilevers 43 are rotatably arranged on the four cantilever support seats 42, so that the suspension ends 432 of the four cantilevers 43 can swing between the four corners of the floor unit 101 and the outside of the floor unit 101; four swinging pneumatic cylinders 44, which respectively drive the four cantilevers 43 to swing; and the four-leg height measuring device 41 is arranged at the suspension ends 432 of the four cantilevers 43. In addition, the four-leg height measuring device 41 can use a laser rangefinder 413 or a displacement meter (not shown) as a measuring device, and the laser rangefinder 413 is used as an example for the following description. The four-leg height measuring device 41 has a pneumatic cylinder 411, a fixing seat 412 and a laser rangefinder 413.
[0035] like Figure 8As shown, the pneumatic cylinder 411 comprises: a cylinder body 4111, fixed on the suspension end 432 of the cantilever, having a pneumatic chamber 41111 inside thereof, and having an upper through hole 41112 connected to the center of the top of the pneumatic chamber 41111, a lower through hole 41113 connected to the center of the bottom of the pneumatic chamber 41111, an upper air valve 41114 connected to the top of the pneumatic chamber 41111, and a lower air valve 41115 connected to the bottom of the pneumatic chamber 41111; a rod body 4112, inserted A baffle 41121 that will not separate from the air pressure chamber 41111 is provided in the middle section of the rod body 4112 between the upper through hole 41112 of the cylinder body 4111, the air pressure chamber 41111 and the lower through hole 41113. When measuring the floor height, the rod body 4112 moves up and down in the air pressure chamber 41111 according to the different thicknesses of the floor. A laser rangefinder 41122 is provided at the top end of the rod body 4112, and a floor fixing plate 41123 is provided at the bottom end of the rod body 4112.
[0036] The fixing seat 412 is fixed on the top of the pneumatic cylinder 411 and has a containing space 4121. The laser distance measuring piece 41122 is arranged in the containing space 4121 so that the laser distance measuring piece 41122 can move up and down in the containing space 4121 of the fixing seat 412.
[0037] The laser distance meter 413 is disposed at the top of the accommodating space 4121 of the fixing seat 412 , and can measure the distance H2 between it and the laser distance measuring piece 41122 .
[0038] Before using the foot height measuring device 41 for measurement, first take a sample plate that meets the standard size for zeroing. That is, after positioning the sample plate with the clamping mechanism 2, start the pneumatic cylinder 411 so that the floor fixing plate 41123 presses the sample plate downward. At this time, the laser (laser) distance meter 413 is used to measure the distance between the laser (laser) distance meter 413 and the laser (laser) distance meter plate 41122 to zero, which is the zeroing operation. Then, after replacing the floor unit 101 to be tested, measure the distance between the laser (laser) distance meter 413 and the laser (laser) distance meter plate 41122 to determine whether the foot height of the floor unit 101 to be tested is qualified. The following is an example of a sample plate with a foot height of 60±0.1mm. After the sample plate is reset to zero, the sample plate is removed and replaced with the plate to be tested. If the measured values of the four-foot height exceed ±0.1mm, the foot height is judged to be unqualified. On the contrary, if the measured values of the four-foot height are within ±0.1mm, the foot height is judged to be qualified. Therefore, it is possible to accurately calculate whether the four-foot height of the floor unit 101 is qualified, and then quickly complete the measurement of whether the foot height of the tested floor unit is within the tolerance range.
[0039] In addition, the distance between the laser rangefinder and the top surface of the floor unit can also be measured directly with a laser rangefinder without using components such as the pneumatic cylinder 411 (not shown in the figure). However, since the foot height portion of the floor unit often has structures such as locking holes or ventilation holes, the floor unit 101 is pressed down with the floor fixing plate 41123 and then the laser rangefinder plate 41122 is measured. This ensures that the laser rangefinder 413 will not measure structures such as locking holes or ventilation holes that are not on the top surface, thereby ensuring the accuracy of the measured foot height value.
[0040] like Figure 7 As shown, on the first platform 1, corresponding to the positions of the four corners of the groove floor unit 101, a corner gasket 12 can be respectively provided, so that when measuring the floor, the positions of the four corners of the floor unit 101 are all located on the same horizontal plane of the platform. The corner gasket 12 can adopt a variety of different groove floor units 101 to adapt to floor units of different heights. In addition, the top surface 121 of the corner gasket 12 can be a smooth surface to avoid the wear of the bottom of the floor unit when the clamping mechanism 2 pushes the floor unit 101. However, the four corners of the floor unit have convex shapes, such as Figure 7 With the floor shown, the corner spacers 12 need not be used.
[0041] like Fig. 9 As shown, in order to save manpower, the utility model can further have: a second platform 5, arranged in front of the first platform 1; a third platform 6, arranged behind the first platform 1; a transport mechanism 7, the transport mechanism 7 further includes: a support frame 71, a transport track 72 is set above the first platform 1, the second platform 5 and the third platform 6; at least one grabbing mechanism 73, arranged on the transport track 72, can move along the transport track 72, and can grab and transport the floor unit 101 between the first platform 1, the second platform 5 and the third platform 6. In this embodiment, two grabbing mechanisms 73 are used. When the first grabbing mechanism 73 transports the measured floor unit to the third platform 6, the second grabbing mechanism 73 can simultaneously transport the floor unit to be tested on the second platform 5 to the first platform 1, which can not only reduce the standby time of the measuring equipment to increase the overall work efficiency, but also facilitate automated operations.
[0042] The above-mentioned embodiments of the present invention are only for the purpose of explanation and should not be used to limit the significance of the present invention. That is, all kinds of modified designs based on the present invention should be included in the patent scope of the present invention.
Claims
1. A device for measuring the foot height of a floor unit of an elevated floor, It is characterized in that include:
1. First platform; a clamping mechanism, disposed on the first platform, for clamping a floor unit on the first platform; The clamping mechanism has a front positioning structure and a left positioning structure to define a front reference line and a left reference line perpendicular to each other; The four-foot height measuring devices are arranged above the four corners of the first platform and are used to measure the foot heights of the four corners of the floor unit to obtain the four-foot height measurement values.
2. The device for measuring the foot height of a floor unit of a raised floor according to claim 1, It is characterized in that The utility model comprises: four cantilever support seats, which are arranged on the first platform and located outside the four corners of the floor unit; four cantilevers, each of which has a pivot end and a suspension end, and the pivot ends of the four cantilevers are rotatably arranged on the four cantilever support seats, so that the suspension ends of the four cantilevers can swing between the four corners of the floor unit and the outside of the floor unit; four swinging pneumatic cylinders, which are used to drive the four cantilevers to swing respectively; and the four-leg height measuring devices are arranged on the suspension ends of the four cantilevers.
3. The foot height measuring device of the floor unit of the elevated floor according to claim 2, It is characterized in that The four-leg height measuring device comprises: a pneumatic cylinder, a fixing seat and a laser rangefinder; the pneumatic cylinder comprises: a cylinder body fixed on the suspension end of the cantilever, a pneumatic chamber inside the cylinder body, an upper through hole connected to the center of the top of the pneumatic chamber, a lower through hole connected to the center of the bottom of the pneumatic chamber, an upper air valve connected to the top of the pneumatic chamber and a lower air valve connected to the bottom of the pneumatic chamber; a rod body inserted between the upper through hole of the cylinder body, the pneumatic and lower through holes, and a valve is provided in the middle of the rod body. There is a baffle that will not separate from the air pressure chamber, a laser rangefinder is provided at the top end of the rod body, and a floor fixing plate is provided at the bottom end of the rod body; the fixing seat has an accommodating space, the fixing seat is fixed to the top of the air pressure cylinder, the laser rangefinder is arranged in the accommodating space of the fixing seat, so that the laser rangefinder can move up and down in the accommodating space of the fixing seat; the laser rangefinder is arranged at the top of the accommodating space of the fixing seat, and can measure the distance between the laser rangefinder and the laser rangefinder.
4. The device for measuring the foot height of a floor unit of a raised floor according to claim 1, Features: The clamping mechanism has a rear pushing mechanism and a right pushing mechanism to push the floor unit against the front positioning structure and the left positioning structure, and clamp and fix the floor unit.
5. The device for measuring the foot height of a floor unit of a raised floor according to claim 4, Features: The front positioning structure is composed of two front fixed roller seats, and the left positioning structure is composed of two left fixed roller seats; the two front fixed roller seats and the two left fixed roller seats are respectively composed of a base and a roller rotatably arranged on the base.
6. The device for measuring the foot height of a floor unit of a raised floor according to claim 4, Features: The rear pushing mechanism is composed of two rear sliding roller seats, and the right pushing mechanism is composed of a right sliding roller seat; the two rear sliding roller seats and the right sliding roller seat are respectively composed of a slide rail base with a slide rail on the top, a sliding base slidably arranged on the slide rail base, a roller rotatably arranged on the sliding base, and a pneumatic cylinder that drives the sliding base along the slide rail of the slide rail base to approach or move away from the floor unit.
7. The foot height measuring device of the floor unit of the elevated floor according to claim 1, It is characterized in that Also includes: A second platform, a third platform and a transport mechanism, the transport mechanism also includes: a support frame, which sets up a transport track above the first platform, the second platform and the third platform; at least one grabbing mechanism, which is arranged on the transport track and can move along the transport track and can grab and transport the floor unit between the first platform, the second platform and the third platform.
8. The foot height measuring device of the floor unit of the elevated floor according to claim 5, Features: The two front fixed roller seats constitute the front reference line, the front edge of the floor unit leans against the two front fixed roller seats, and thus overlaps with the front reference line, and the two left fixed roller seats constitute the left reference line perpendicular to the front reference line, the left edge of the floor unit leans against at least one of the two left fixed roller seats, and thus at least one point on the left edge of the floor unit overlaps with the left reference line.
9. The device for measuring the foot height of a floor unit of a raised floor according to claim 4 or 6, Features: The front positioning structure and the left positioning structure are used to position the floor unit, and the rear pushing mechanism and the right pushing mechanism are used to fix and position the floor unit.
10. The foot height measuring device of the floor unit of the elevated floor according to claim 1, Features: A corner gasket is respectively arranged on the first platform at positions corresponding to the grooves at the four corners of the floor unit, so that the four corners of the floor unit are located on the same horizontal plane of the first platform.
