Single-roller type rice polishing machine

By designing the transmission assembly and supply unit of the polishing roller in a single-roll rice polishing machine, the problems of small polishing range, high motor cost and jitter are solved, and more efficient polishing effect and easy operation are achieved.

CN222174164UActive Publication Date: 2024-12-17YANCHENG XINGGU RICE CO LTD
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Patent Information

Application Number
CN202420303199.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2024-12-17
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing single-roll rice polishing machines have problems such as small polishing range, high motor cost, non-rotating of the polishing roller and gear clearance, which affects the normal operation and polishing efficiency of the equipment.

Method used

A single-roll rice polishing machine including a polishing chamber, a polishing roller, a transmission assembly and a supply unit is designed. The design of the surface hole slot and a hemispherical block of the polishing roller is realized by connecting the fixed plate to the rotary shaft, the meshing of the dense mesh barrel and the tooth ring, the design of the surface hole slot and the hemispherical block of the polishing roller are realized. Effective polishing and conveying of rice avoids the problem of falling polishing rollers and low friction polishing efficiency.

Benefits of technology

It improves polishing efficiency, reduces the proportion of rice and broken rice that has not been polished, simplifies the operation process, and reduces the operation complexity of the equipment and the needs of manual assisted observation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single-roller type rice polishing machine, which comprises a polishing chamber, and is characterized in that a polishing mechanism is arranged in the polishing chamber, the polishing mechanism comprises a polishing roller arranged in the polishing chamber, and a polishing unit is arranged on the surface of the polishing roller. According to the single-roller type rice polishing machine, a fixing plate is fixedly connected with a rotating shaft, one end of a dense net cylinder is fixedly connected with a gear ring, the gear ring is meshed with the surface of an auxiliary gear, and the fixing plate is rotationally connected with the dense net cylinder; the problems that when a single-roller polishing machine is used for polishing, rice falls on an external screen and cannot make contact with a polishing roller to finish polishing operation, rice grains which are not polished can only be discharged, the polishing effect is not ideal, the rice which is not polished is polished again due to too much proportion, and the polishing efficiency is poor are solved. The proportion of broken rice can be increased in the process again, and loss is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of rice polishing equipment, in particular to a single-roller rice polishing machine. Background Art

[0002] According to Chinese patent CN217747188U, a single-roller rice polisher is disclosed, which includes a drum, a polishing mechanism and a driving mechanism; the drum is a cylindrical metal drum, the upper end of the inner arc surface of which is rotatably connected to a rotating circular plate, a discharge port opened in the middle of the bottom end surface of the drum is provided with a discharge pipe, a valve is connected in series to the lower end of the discharge pipe, and a feed pipe is provided in the feed port opened at the upper end of the outer arc surface of the drum; the polishing mechanism is arranged in a mounting hole opened on the outer side of the upper surface of the rotating circular plate; the driving mechanism is arranged at the upper end of the outer arc surface of the drum through a T-shaped frame, and the left side of the driving mechanism is fixedly connected to the lower surface of the rotating circular plate. The single-roller rice polisher uses a single roller to polish rice, reduces rice fragmentation, and improves the polishing quality of rice. At the same time, it can drive the polishing roller to stir the rice while polishing the rice, thereby improving the polishing efficiency of the rice.

[0003] The utility model uses a single roller to polish rice, reduces rice breakage, and improves the polishing quality of rice. At the same time, the polishing roller can be driven to stir the rice while polishing the rice, thereby improving the polishing efficiency of the rice.

[0004] However, the above technical solution still has the problem that the operation of the polishing machine mainly depends on the friction between the polishing roller and the rice, while the polishing roller of the utility model cannot polish the edge of the rice when it is running, and the polishing range is small. Two motors are arranged inside the machine, which increases the cost of the machine. When there is too much rice raw material inside the machine, the polishing roller may not rotate but the motor itself may rotate, causing the machine to fail to operate normally. Motor No. 1 is connected through gears, and there are gaps between the gears, so it will shake when it is running. This structural shaking will cause parts to loosen, which may cause Motor No. 1 to fall off during operation and damage the machine itself.

[0005] Therefore, the utility model provides a single-roller rice polishing machine. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a single-roller rice polishing machine, which solves the problem that two motors are arranged inside the machine, which increases the cost of the machine. When there is too much rice raw material inside the machine, the polishing roller may not rotate while the motor itself rotates, causing the machine to fail to operate normally. Motor No. 1 is connected through gears, and there are gaps between the gears, so it will jitter during operation. This structural jitter will cause parts to loosen, which may cause Motor No. 1 to fall during operation and damage the machine itself.

[0007] To achieve the above purpose, the utility model is implemented by the following technical scheme: a single-roller rice polisher, including a polishing chamber, characterized in that a polishing mechanism is arranged inside the polishing chamber, and the polishing mechanism includes:

[0008] A polishing roller installed in the polishing chamber, one end of which is provided with a polishing unit for polishing the rice, the polishing unit comprising:

[0009] The transmission assembly comprises two fixed shafts fixedly connected to the inner cavity of the polishing chamber, the other ends of the fixed shafts are rotatably connected to the secondary gears, the surface of the inner cavity of the polishing chamber is rotatably connected to the rotating shaft, the surface of the rotating shaft is fixedly connected to the main gear, and the main gear meshes with the surface of the secondary gear;

[0010] A rotating assembly is arranged at one end of the polishing roller and is used to drive the polishing roller to run;

[0011] The supply unit is arranged on the surface of the polishing chamber and is used for conveying rice to the interior of the polishing chamber.

[0012] Preferably, the rotating assembly includes a fixed plate fixedly connected to one end of the polishing roller, the fixed plate is fixedly connected to the rotating shaft, a gear ring is sleeved on the surface of the fixed plate, and the gear ring is meshed with the surface of the sub-gear.

[0013] Preferably, the interior of the polishing roller is hollow, a plurality of holes are equidistantly provided on the surface of the polishing roller, a plurality of hemispherical blocks are equidistantly and fixedly connected to the surface of the polishing roller, a dense mesh cylinder is sleeved on the surface of the polishing roller, the dense mesh cylinder is fixedly connected to the gear ring, and the dense mesh cylinder is rotatably connected to the fixed plate.

[0014] Preferably, the other end of the polishing roller is fixedly connected with a clamping ring, and one end of the dense mesh cylinder is rotatably connected to the clamping ring.

[0015] Preferably, the replenishing unit comprises a feed pipe rotatably connected to the clamping ring, a clamping groove is provided on the surface of the feed pipe, and the clamping groove is fixedly connected to the water tank via a connecting pipe.

[0016] Preferably, a plurality of grooves are provided on the surface of the dense mesh cylinder, and a collecting box is rotatably connected to the surface of the dense mesh cylinder, and the grooves are located inside the collecting box.

[0017] Beneficial Effects

[0018] The utility model provides a single-roller rice polishing machine. Compared with the prior art, it has the following beneficial effects:

[0019] 1. The single-roller rice polisher is fixedly connected to the rotating shaft on a fixed plate, one end of the dense mesh cylinder is fixedly connected with a gear ring, and the gear ring is meshed with the surface of the sub-gear, and the fixed plate is rotatably connected to the dense mesh cylinder, which solves the problem that when the single-roller polisher is polishing, the rice falls on the external screen and can no longer contact the polishing roller, thereby ending the polishing operation. This makes it possible for the rice grains that have not completed the polishing operation to be discharged, resulting in an unsatisfactory polishing effect. If the proportion of unfinished polished rice is too large, it will be re-polished, and the proportion of broken rice will increase during the re-polishing process, thereby increasing the problem of loss.

[0020] 2. The single-roller rice polisher has a plurality of holes and grooves equidistantly formed on the surface of the polishing roller, a plurality of hemispherical blocks equidistantly fixedly connected to the surface of the polishing roller, and a dense mesh cylinder sleeved on the surface of the polishing roller. This solves the problem that the polisher rotates at high speed during operation to frictionally polish the rice. The single roller is often slow during the polishing operation, and the polisher needs to be started after a certain amount of rice is put into the polisher. After the polisher is started, the material needs to be re-fed into the polisher, which is cumbersome to operate, complicated in process, and requires manual auxiliary observation, which is time-consuming and laborious. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is the external connection diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the main structural connection of the utility model;

[0023] Figure 3 This is a connection diagram of the supply unit of the utility model;

[0024] Figure 4 It is a schematic diagram of the polishing roller of the utility model;

[0025] Figure 5 This is a connection diagram of the transmission components of the present utility model.

[0026] In the figure: 1-polishing chamber, 2-polishing roller, 3-polishing unit, 31-transmission assembly, 311-fixed shaft, 312-secondary gear, 313-rotating shaft, 314-main gear, 32-rotating assembly, 321-fixed plate, 322-tooth ring, 4-hole groove, 5-hemispherical block, 6-dense mesh cylinder, 7-supply unit, 71-feeding pipe, 72-card slot, 73-water tank, 8-card ring, 9-collection box, 10-groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution: a single-roller rice polisher, comprising a polishing chamber 1, characterized in that a polishing mechanism is arranged inside the polishing chamber 1, and the polishing mechanism comprises:

[0029] A polishing roller 2 is installed inside the polishing chamber 1, and a polishing unit 3 is provided at one end of the polishing roller 2 for polishing the rice. The polishing unit 3 includes:

[0030] The transmission assembly 31 includes two fixed shafts 311 fixedly connected to the inner cavity of the polishing chamber 1, the other end of the fixed shaft 311 is rotatably connected to the sub-gear 312, the surface of the inner cavity of the polishing chamber 1 is rotatably connected to the rotating shaft 313, and the rotating shaft 313 is located at the center of the opposite sides of the two fixed shafts 311, the surface of the rotating shaft 313 is fixedly connected to the main gear 314, and the other end of the rotating shaft 313 is fixedly connected to the driving motor, and the main gear 314 is meshed with the surface of the sub-gear 312;

[0031] A rotating assembly 32 is disposed at one end of the polishing roller 2 and is used to drive the polishing roller 2 to operate;

[0032] The replenishment unit 7 is arranged on the surface of the polishing chamber 1 and is used to transport the rice to the inside of the polishing chamber 1. The fixed plate 321 is fixedly connected to the rotating shaft 313, and one end of the dense mesh cylinder 6 is fixedly connected with a gear ring 322, and the gear ring 322 is meshed with the surface of the sub-gear 312. The fixed plate 321 is rotatably connected to the dense mesh cylinder 6, which solves the problem that when the single-roll polisher is polishing, the rice falls on the external screen and can no longer contact the polishing roller, thereby terminating the polishing operation. This means that the rice grains that have not completed the polishing operation can only be discharged, resulting in an unsatisfactory polishing effect. If the proportion of rice that has not completed polishing is too large, it will be re-polished, and the proportion of broken rice will increase during the process, thereby increasing the problem of loss.

[0033] In this embodiment, the rotating assembly 32 includes a fixed plate 321 fixedly connected to one end of the polishing roller 2. The fixed plate 321 is fixedly connected to the rotating shaft 313. A gear ring 322 is sleeved on the surface of the fixed plate 321, and the gear ring 322 meshes with the surface of the sub-gear 312.

[0034] In this embodiment, the interior of the polishing roller 2 is hollow, a plurality of holes 4 are equidistantly provided on the surface of the polishing roller 2, a plurality of hemispherical blocks 5 are equidistantly and fixedly connected to the surface of the polishing roller 2, a dense mesh tube 6 is sleeved on the surface of the polishing roller 2, the dense mesh tube 6 is fixedly connected to the gear ring 322, and the dense mesh tube 6 is rotatably connected to the fixed plate 321.

[0035] In this embodiment, the other end of the polishing roller 2 is fixedly connected to a clamping ring 8 , and one end of the dense mesh cylinder 6 is rotatably connected to the clamping ring 8 .

[0036] In this embodiment, the replenishing unit 7 includes a feed pipe 71 rotatably connected to the clamping ring 8. A clamping groove 72 is provided on the surface of the feed pipe 71. The clamping groove 72 is fixedly connected to a water tank 73 via a connecting pipe.

[0037] In the present embodiment, a plurality of grooves 10 are provided on the surface of the dense mesh cylinder 6, a collecting box 9 is rotatably connected to the surface of the dense mesh cylinder 6 and the grooves 10 are located inside the collecting box 9, a plurality of holes 4 are equidistantly provided on the surface of the polishing roller 2, a plurality of hemispherical blocks 5 are equidistantly fixedly connected to the surface of the polishing roller 3, and a dense mesh cylinder 6 is sleeved on the surface of the polishing roller 3, thereby solving the problem that the polishing machine relies on the polishing roller to rotate at high speed during operation, thereby frictionally polishing the rice, a single roller is often slow during polishing operation, and the polishing machine is started after a certain amount of rice is put into the polishing machine, and after completion, the polishing machine needs to be re-fed, the operation is cumbersome, the process is complicated, manual auxiliary observation is required, and it is time-consuming and labor-intensive. At the same time, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] During operation, the driving motor is started by an external power supply, and one end of its output shaft drives the rotating shaft 313 to rotate through a coupling, and the rotating shaft 313 drives the polishing roller 2 to rotate through the fixing plate 321, and the rotating shaft 313 drives the main gear 314 to rotate, and the main gear 314 drives the gear ring 322 to rotate in the opposite direction through the sub-gear 312, and the gear ring 322 drives the dense mesh cylinder 6 to rotate, so that the polishing roller 2 and the dense mesh cylinder 6 rotate in opposite directions, and at the same time, the polishing roller 2 at the other end drives the clamping ring 8 to rotate, and the clamping ring 8 and the dense mesh cylinder 6 rotate in the opposite direction. At this time, rice is put in through the feeding pipe 71, and the water tank 73 sprays a proper amount of water on the surface of the rice through the clamping groove 72. The rice then enters the polishing roller 2 for polishing, and then falls to the outside through the holes due to centrifugal force. When it falls to the inner cavity of the dense mesh cylinder 6, the dense mesh cylinder 6 rotates to bounce the rice, and then the hemispherical block 5 contacts and rubs the rice to achieve the effect of multiple polishing cycles, while broken rice and dust will fall to the bottom of the inner cavity of the polishing chamber 1 through the mesh holes of the dense mesh cylinder 6, and then the polished rice falls into the collection box 9 through the groove 10 on the other side, completing the polishing operation.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A single-roller rice polisher, comprising a polishing chamber (1), Features: A polishing mechanism is arranged inside the polishing chamber (1), and the polishing mechanism comprises: A polishing roller (2) is installed inside the polishing chamber (1), and a polishing unit (3) is provided at one end of the polishing roller (2) for polishing rice. The polishing unit (3) comprises: A transmission assembly (31) comprises two fixed shafts (311) fixedly connected to the inner cavity of the polishing chamber (1); the other end of the fixed shaft (311) is rotatably connected to a secondary gear (312); the surface of the inner cavity of the polishing chamber (1) is rotatably connected to a rotating shaft (313); the surface of the rotating shaft (313) is fixedly connected to a main gear (314); the main gear (314) meshes with the surface of the secondary gear (312); A rotating assembly (32) is arranged at one end of the polishing roller (2) and is used to drive the polishing roller (2) to operate; A supply unit (7) is arranged on the surface of the polishing chamber (1) and is used to transport rice into the interior of the polishing chamber (1).

2. A single-roller rice polishing machine according to claim 1, Features: The rotating assembly (32) comprises a fixed plate (321) fixedly connected to one end of the polishing roller (2), the fixed plate (321) being fixedly connected to the rotating shaft (313), a gear ring (322) being sleeved on the surface of the fixed plate (321), and the gear ring (322) being meshed with the surface of the sub-gear (312).

3. A single-roller rice polishing machine according to claim 2, Features: The interior of the polishing roller (2) is hollow, a plurality of holes (4) are equidistantly provided on the surface of the polishing roller (2), a plurality of hemispherical blocks (5) are equidistantly and fixedly connected to the surface of the polishing roller (2), a dense mesh cylinder (6) is sleeved on the surface of the polishing roller (2), the dense mesh cylinder (6) is fixedly connected to the gear ring (322), and the dense mesh cylinder (6) is rotatably connected to the fixed plate (321).

4. A single-roller rice polishing machine according to claim 3, Features: The other end of the polishing roller (2) is fixedly connected to a clamping ring (8), and one end of the dense mesh cylinder (6) is rotatably connected to the clamping ring (8).

5. A single-roller rice polishing machine according to claim 4, Features: The replenishing unit (7) comprises a feed pipe (71) rotatably connected to the clamping ring (8); a clamping groove (72) is provided on the surface of the feed pipe (71); and the clamping groove (72) is fixedly connected to a water tank (73) via a connecting pipe.

6. A single-roller rice polishing machine according to claim 3, Features: A plurality of grooves (10) are provided on the surface of the dense mesh cylinder (6), and a collection box (9) is rotatably connected to the surface of the dense mesh cylinder (6), and the grooves (10) are located inside the collection box (9).