Product sorting device
By using a combination of camera sensors and telescopic cylinders in the product sorting device, the products are automatically identified and sorted, and the problems of low manual sorting efficiency and accuracy are solved, and a more efficient sorting process is achieved.
Patent Information
- Application Number
- CN202420872000.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Manual sorting is inefficient and prone to visual fatigue, resulting in a decrease in detection accuracy and prone to omissions.
A product sorting device is designed, including a conveyor, slide, support frame, telescopic cylinder, adjustment mechanism and camera sensor. The camera sensor recognizes the characteristics of objects and cooperates with telescopic cylinders for automatic sorting to reduce manual intervention.
Improves sorting efficiency, reduces manual errors, and enhances the accuracy of detection.
Smart Images

Figure CN222174934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product sorting, in particular to a product sorting device. Background Art
[0002] Sorting is the operation of stacking items according to their types and the order of entry and exit. Sorting is the preparatory work to improve and support delivery, and is an inevitable extension of the competition and improvement of economic benefits of different distribution companies during delivery.
[0003] During the production process, specific products often need to be sorted out manually, such as defective products, products of specific models, etc.
[0004] However, manual inspection and sorting are not only inefficient, but workers are also prone to visual fatigue after a period of inspection. Their sensitivity to product appearance flaws decreases, making it easy for them to make mistakes, which affects the accuracy of inspection. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies of the prior art, the utility model provides a product sorting device, which solves the problem that manual inspection is prone to omissions and affects the accuracy.
[0007] (II) Technical solution
[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a product sorting device includes a conveyor, the front end of the conveyor is connected with three groups of first slides, the lower ends of the three groups of the first slides are connected with first support legs, and the first support legs are located on the front side of the conveyor, the lower sides of the three groups of the first slides are connected with sorting boxes, and the sorting boxes are located on the front side of the first support legs, the rear side of the conveyor is connected with three groups of support frames, the upper ends of the three groups of the support frames are connected with telescopic cylinders, the telescopic ends of the telescopic cylinders are connected with push plates, and the push plates are located on the upper side of the conveyor, and the left ends of the three groups of the support frames are connected with support A support plate, and the support plate is located at the rear side of the conveyor, the upper ends of the three groups of support plates are connected with an adjustment mechanism, the adjustment mechanism includes four groups of positioning columns, an adjustment plate, a screw and a knob, the four groups of positioning columns are connected to the four corners of the upper end of the support plate, the outer sides of the four groups of positioning columns are sleeved with an adjustment plate, and the adjustment plate is located on the upper side of the support plate, the upper end of the support plate is rotatably connected with a screw through a bearing, and the screw extends to the upper side of the adjustment plate and is connected with a knob, the upper end of the adjustment plate is connected with a camera sensor, and the camera sensor is located on the rear side of the conveyor, and the output end of the camera sensor is electrically connected to the receiving end of the telescopic cylinder.
[0009] Preferably, the rear end of the first slideway is parallel to the surface of the conveyor.
[0010] Preferably, the three groups of the first slideways correspond to the three groups of support frames respectively, and the push plate is located at the rear side of the first slideway.
[0011] Preferably, the upper ends of the support frame and the support plate are parallel to the surface of the conveyor, and the adjustment mechanism is located on the left side of the telescopic cylinder.
[0012] Preferably, the screw is located between two positioning posts on the rear side, and the screw is located on the rear side of the camera sensor.
[0013] Preferably, a second slide is connected to the right side of the conveyor, and a connecting groove adapted to the right side of the conveyor is provided at the left end of the second slide, and a second supporting leg is connected to the lower end of the second slide, and the second supporting leg is located on the right side of the conveyor.
[0014] Preferably, a collection box is connected to the lower side of the second slideway, and the collection box is located on the right side of the second supporting leg.
[0015] (III) Beneficial effects
[0016] The utility model provides a product sorting device. It has the following beneficial effects:
[0017] The front end of the conveyor is connected to three groups of first slides, and the three groups of first slides are connected to the front side of the conveyor belt of the conveyor through the first supporting legs. The rear side of the conveyor is connected to three groups of support frames, and the upper ends of the three groups of support frames are connected to telescopic cylinders. The front end of the telescopic cylinder is connected to a push plate, and the push plate is located on the upper side of the conveyor belt of the conveyor. An adjusting mechanism is connected to the support plate on the left side of the support frame. The adjusting mechanism rotates the screw through a knob, so that the screw rotates on the support plate through a bearing. The rotation of the screw causes the adjusting plate to rise and fall on the positioning column, so that the camera sensor on the adjusting plate can adjust the height. The camera sensor captures the image of the object and identifies the shape, size, color and other features of the object, so as to classify and sort. The output end of the camera sensor is electrically connected to the receiving end of the telescopic cylinder, so that the camera sensor performs sorting, so that the telescopic cylinder makes the same extension and contraction, so that the push plate sorts the product. The camera sensor and the telescopic cylinder reduce manual sorting, so that the sorting efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the adjustment mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the camera sensor of the utility model;
[0021] Figure 4 This is a schematic diagram of the slideway of the utility model;
[0022] In the figure: 1. conveyor; 2. first slide; 3. first support leg; 4. sorting box; 5. support frame; 6. telescopic cylinder; 7. push plate; 8. support plate; 9. adjustment mechanism; 91. positioning column; 92. adjustment plate; 93. screw; 94. knob; 10. camera sensor; 11. second slide; 12. second support leg; 13. collection box. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4The utility model provides a technical solution: a product sorting device includes a conveyor 1, the front end of the conveyor 1 is connected with three groups of first slides 2, the lower ends of the three groups of the first slides 2 are connected with first support legs 3, and the first support legs 3 are located at the front side of the conveyor 1, the lower sides of the three groups of the first slides 2 are connected with sorting boxes 4, and the sorting boxes 4 are located at the front side of the first support legs 3, the rear side of the conveyor 1 is connected with three groups of support frames 5, the upper ends of the three groups of the support frames 5 are connected with telescopic cylinders 6, the telescopic ends of the telescopic cylinders 6 are connected with push plates 7, and the push plates 7 are located on the upper side of the conveyor 1, the left ends of the three groups of the support frames 5 are connected with support plates 8, and the support plates 8 are located at the rear of the conveyor 1. On the side, the upper ends of the three groups of support plates 8 are connected with an adjusting mechanism 9, and the adjusting mechanism 9 includes four groups of positioning columns 91, an adjusting plate 92, a screw 93, and a knob 94. The four groups of positioning columns 91 are connected to the four corners of the upper end of the support plate 8, and the outer sides of the four groups of positioning columns 91 are sleeved with an adjusting plate 92, and the adjusting plate 92 is located on the upper side of the support plate 8. The upper end of the support plate 8 is rotatably connected with a screw 93 through a bearing, and the screw 93 extends to the upper side of the adjusting plate 92 and is connected with a knob 94. The upper end of the adjusting plate 92 is connected with a camera sensor 10, and the camera sensor 10 is located on the rear side of the conveyor 1, and the output end of the camera sensor 10 is electrically connected to the receiving end of the telescopic cylinder 6. The front end of the conveyor 1 is connected with three groups of first slideways 2, which are connected to the front side of the conveyor belt of the conveyor 1 through the first supporting legs 3. The rear side of the conveyor 1 is connected with three groups of support frames 5, and the upper ends of the three groups of support frames 5 are connected with telescopic cylinders 6. The front ends of the telescopic cylinders 6 are connected with push plates 7, which are located on the upper side of the conveyor belt of the conveyor 1. An adjusting mechanism 9 is connected to the support plate 8 on the left side of the support frame 5. The adjusting mechanism 9 rotates the screw 93 through the knob 94, so that the screw 93 rotates on the support plate 8 through the bearing, and the rotation of the screw 93 causes the adjusting plate 92 is raised and lowered on the positioning column 91, so that the camera sensor 10 on the adjustment plate 92 can adjust the height. The camera sensor 10 identifies the shape, size, color and other characteristics of the object by capturing the image of the object, so as to classify and sort. The output end of the camera sensor 10 is electrically connected to the receiving end of the telescopic cylinder 6, so that the camera sensor 10 performs sorting, and the telescopic cylinder 6 makes the same extension and contraction, so that the push plate 7 sorts the product. The camera sensor 10 and the telescopic cylinder 6 reduce manual sorting, so that the sorting efficiency is improved.
[0025] See also Figure 1-4 The utility model provides a technical solution: the rear end of the first slide 2 is parallel to the surface of the conveyor 1. The rear end of the first slide 2 is parallel to the conveyor belt surface of the conveyor 1, so that the sorted products can slide smoothly through the first slide 2 into the sorting box 4.
[0026] See also Figure 1-4 The utility model provides a technical solution: the three groups of the first slideways 2 correspond to the three groups of support frames 5 respectively, and the push plate 7 is located at the rear side of the first slideway 2. The three groups of the first slideways 2 correspond to the three groups of support frames 5 respectively, so that the push plate 7 connected to the telescopic end of the telescopic cylinder 6 on the support frame 5 can push the product directly into the first slideway 2.
[0027] See also Figure 1-4 The utility model provides a technical solution: the upper ends of the support frame 5 and the support plate 8 are parallel to the surface of the conveyor 1, and the adjustment mechanism 9 is located on the left side of the telescopic cylinder 6. The upper ends of the support frame 5 and the support plate 8 are parallel to the surface of the conveyor 1, so that the telescopic cylinder 6 and the camera sensor 10 are higher than the surface of the conveyor 1.
[0028] See also Figure 1-4 The utility model provides a technical solution: the screw rod 93 is located between the two positioning posts 91 at the rear side, and the screw rod 93 is located at the rear side of the camera sensor 10. The screw rod 93 is located between the two positioning posts 91 at the rear side, and the screw rod 93 is located at the rear side of the camera sensor 10, so it does not affect the lifting and lowering of the camera sensor 10.
[0029] See also Figure 1-4 The utility model provides a technical solution: the right side of the conveyor 1 is connected with a second slide 11, and the left end of the second slide 11 is provided with a connection groove adapted to the right side of the conveyor 1, and the lower end of the second slide 11 is connected with a second support leg 12, and the second support leg 12 is located on the right side of the conveyor 1. The second slide 11 connected with the second support leg 12 is placed on the right side of the conveyor 1, and the product enters the collection box 13 through the second slide 11.
[0030] See also Figure 1-4 The utility model provides a technical solution: a collecting box 13 is connected to the lower side of the second slide 11, and the collecting box 13 is located on the right side of the second supporting leg 12. The collecting box 13 on the lower side of the second slide 11 is used to collect the sorted products.
[0031] During operation, the adjusting mechanism 9 rotates the screw 93 through the knob 94, so that the screw 93 rotates on the support plate 8 through the bearing. The rotation of the screw 93 causes the adjusting plate 92 to rise and fall on the positioning column 91, so that the camera sensor 10 on the adjusting plate 92 can adjust the height. The camera sensor 10 identifies the shape, size, color and other characteristics of the object by capturing the image of the object, so as to classify and sort. The output end of the camera sensor 10 is electrically connected to the receiving end of the telescopic cylinder 6, so that the camera sensor 10 performs sorting, so that the telescopic cylinder 6 makes the same extension and contraction, so that the push plate 7 sorts the product. The rear end of the first slide 2 is parallel to the conveyor belt surface of the conveyor 1, so that the sorted product can smoothly slide through the first slide 2 into the sorting box 4. A second slide 11 connected to the second support leg 12 is placed on the right side of the conveyor 1, and the product enters the collection box 13 through the second slide 11.
[0032] In summary, this product sorting device solves the problem that manual inspection is prone to omissions and affects accuracy.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A product sorting device, comprising a conveyor (1), Features: The front end of the conveyor (1) is connected to three groups of first slideways (2), the lower ends of the three groups of first slideways (2) are connected to first support legs (3), and the first support legs (3) are located on the front side of the conveyor (1), the lower sides of the three groups of first slideways (2) are connected to sorting boxes (4), and the sorting boxes (4) are located on the front side of the first support legs (3), the rear side of the conveyor (1) is connected to three groups of support frames (5), the upper ends of the three groups of support frames (5) are connected to telescopic cylinders (6), the telescopic ends of the telescopic cylinders (6) are connected to push plates (7), and the push plates (7) are located on the upper side of the conveyor (1), the left ends of the three groups of support frames (5) are connected to support plates (8), and the support plates (8) are located on the rear side of the conveyor (1), and the upper ends of the three groups of support plates (8) are connected to An adjusting mechanism (9) is connected, and the adjusting mechanism (9) comprises four groups of positioning columns (91), an adjusting plate (92), a screw (93), and a knob (94). The four groups of positioning columns (91) are connected to the four corners of the upper end of the support plate (8). The outer sides of the four groups of positioning columns (91) are sleeved with the adjusting plate (92), and the adjusting plate (92) is located on the upper side of the support plate (8). The upper end of the support plate (8) is rotatably connected to the screw (93) through a bearing, and the screw (93) extends to the upper side of the adjusting plate (92) and is connected to the knob (94). The upper end of the adjusting plate (92) is connected to a camera sensor (10), and the camera sensor (10) is located on the rear side of the conveyor (1). The output end of the camera sensor (10) is electrically connected to the receiving end of the telescopic cylinder (6).
2. A product sorting device according to claim 1, Features: The rear end of the first slideway (2) is parallel to the surface of the conveyor (1).
3. A product sorting device according to claim 1, Features: The three groups of the first slideways (2) correspond to the three groups of support frames (5) respectively, and the push plate (7) is located at the rear side of the first slideway (2).
4. A product sorting device according to claim 1, Features: The upper ends of the support frame (5) and the support plate (8) are parallel to the surface of the conveyor (1), and the adjustment mechanism (9) is located on the left side of the telescopic cylinder (6).
5. A product sorting device according to claim 1, Features: The screw rod (93) is located between the two positioning columns (91) on the rear side, and the screw rod (93) is located on the rear side of the camera sensor (10).
6. A product sorting device according to claim 1, Features: The right side of the conveyor (1) is connected to a second slideway (11), and the left end of the second slideway (11) is provided with a connection groove adapted to the right side of the conveyor (1); the lower end of the second slideway (11) is connected to a second support leg (12), and the second support leg (12) is located on the right side of the conveyor (1).
7. A product sorting device according to claim 6, Features: The lower side of the second slideway (11) is connected to a collection box (13), and the collection box (13) is located on the right side of the second supporting leg (12).
