Double-protection electric welding machine
By designing multiple gas supply tanks and transition gas tanks in the welding machine, and using the combination of air pressure inductors and solenoid valves, the poor welding effect caused by carbon dioxide gas depletion is solved, and the stability of gas supply and welding efficiency are achieved. Improvement.
Patent Information
- Application Number
- CN202323635953.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During the use of the welding machine, due to the consumption of carbon dioxide gas, the welding effect is poor, and due to its colorless and odorless characteristics, it is difficult for users to detect gas exhaustion in time, resulting in a decrease in welding quality.
A two-guarantee welding machine is designed, including multiple gas supply tanks, transition gas tanks and air pumps. Through the cooperation of the air pressure sensor and solenoid valve, it ensures that the gas supply is always sufficient, and an alarm is triggered when the air pressure is too low, achieving automatic gas Switch and replenish.
It effectively extends the use time of the welding machine, improves welding efficiency and quality, ensures the stability of gas supply during welding, and avoids poor welding effect caused by insufficient gas supply.
Smart Images

Figure CN222176273U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electric welding machines, in particular to a two-protection electric welding machine. Background Art
[0002] The full name of CO2 shielded welding is CO2 gas shielded arc welding. The shielding gas is CO2 (sometimes a mixed gas of CO2+Ar), which is mainly used for manual welding. Since the shielding gas used is cheap, the weld is well formed when short-circuit transition is used, and the use of welding wire containing deoxidizer can obtain a quality welded joint without internal defects. Therefore, this welding method has become one of the most important welding methods for ferrous metal materials;
[0003] However, during the welding process, the carbon dioxide in the gas tank is often depleted, resulting in poor welding results. At the same time, carbon dioxide is colorless and odorless, so it is difficult for users to detect it. Therefore, we specially designed a two-protection electric welding machine. Utility Model Content
[0004] The purpose of the utility model is to provide a two-protection electric welding machine to improve the welding effect in view of the above-mentioned technical problems.
[0005] In view of this, the utility model provides a two-protection electric welding machine, comprising:
[0006] A housing, wherein a first installation cavity and a second installation cavity are arranged in the housing, and a flip cover is arranged on a wall surface of the second installation cavity;
[0007] An electric welding machine body, which is arranged in the first installation cavity;
[0008] An air supply device is arranged in the second installation cavity, and the air supply device includes an air supply tank, a transitional air tank and an air pump. The air supply tank, the transitional air tank and the air pump are arranged in sequence and connected together through an air pipe, and the air pipe on the air pump is connected to the electric welding machine body;
[0009] Air pressure sensor, which is arranged on the transition gas tank and is connected to an alarm light;
[0010] Among them, there are multiple gas supply tanks, and the air pipe between the gas supply tank and the transition gas tank is connected with a solenoid valve, which is used in conjunction with an air pressure sensor.
[0011] In the above technical solution, further, it also includes:
[0012] The movable structure includes a connecting frame and a clamping frame, the connecting frame and the clamping frame are arranged on the left and right sides of the second installation cavity, the two ends of the air supply tank are respectively fixed to the connecting frame and the clamping frame, and the air pipe is fixed to the connecting frame, the solenoid valve is connected to one end of the air pipe on the inner side of the connecting frame, and is connected to the air supply tank.
[0013] In the above technical solution, further, the connecting frame includes:
[0014] A first right-angle fixing frame, the first right-angle fixing frame is arranged at the bottom of the second installation cavity;
[0015] A first L-shaped connecting frame, wherein a plurality of connecting holes are arranged on a right angle side of one side of the first L-shaped connecting frame, and a right angle side of the other side is hingedly connected to the first right angle fixing frame;
[0016] One end of the air pipe passing through the connecting hole is connected with a solenoid valve, and the solenoid valve is connected to the air supply tank.
[0017] In the above technical solution, further, the clamping frame includes:
[0018] A second right-angle fixing frame, the second right-angle fixing frame is arranged at the bottom of the second installation cavity;
[0019] A second L-shaped connecting frame, wherein a plurality of screw holes are arranged on a right angle side of one side of the second L-shaped connecting frame and a screw rod is connected thereto, and a right angle side of the other side is hingedly connected to the second right angle fixing frame;
[0020] The screw hole corresponds to the gas supply tank, and the screw rod is connected to the screw hole and is close to or far away from the gas supply tank.
[0021] In the above technical solution, further, the gas supply tank includes:
[0022] A first tank body, the first tank body is used to store gas;
[0023] A connecting end, the connecting end is connected to the solenoid valve;
[0024] The mating end is provided with an air inlet hole, a plug is connected to the air inlet hole, and an internal thread is formed on the wall surface of the air inlet port outside the plug.
[0025] In the above technical solution, further, the transition gas tank includes:
[0026] A second tank body, the second tank body is used for storing gas;
[0027] An input end is formed on one side of the second tank body and is connected to the gas supply tank through an air pipe connecting the solenoid valve;
[0028] The output end is formed on the other side of the second tank body and is connected to the air pump through an air pipe.
[0029] In the above technical solution, further, it also includes:
[0030] Telescopic tube, which connects the gas supply tank and the solenoid valve.
[0031] The beneficial effects of the utility model are as follows: multiple gas supply tanks can effectively extend the use time, improve the use efficiency, and can ensure normal gas supply during the welding process, thereby improving the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the utility model;
[0033] Figure 2 It is a schematic diagram of the activity structure of the utility model;
[0034] Figure 3 It is a schematic diagram of the gas supply tank of the utility model;
[0035] Figure 4 It is a schematic diagram of the transition gas tank of the utility model;
[0036] The markings in the figure are as follows: 1. Shell; 11. First installation cavity; 12. Second installation cavity; 2. Flip cover; 3. Electric welding machine body; 4. Gas supply device; 41. Gas supply tank; 411. First tank body; 412. Connection end; 413. Matching end; 4131. Air inlet hole; 414. Plug; 42. Transition gas tank; 421. Second tank body; 422. Input end; 423. Output end; 43. Air pump; 44. Air pipe; 45. Telescopic tube; 5. Air pressure sensor; 6. Warning light; 7. Movable structure; 71. Connecting frame; 711. First right-angle fixing frame; 712. First L-shaped connecting frame; 7121. Connecting hole; 72. Clamping frame; 721. Second right-angle fixing frame; 722. Second L-shaped connecting frame; 7221. Screw hole; 723. Screw; 8. Solenoid valve; 9. Mounting end; 10. Block. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0038] Embodiment 1:
[0039] This embodiment provides a two-protection electric welding machine, including:
[0040] A housing 1, wherein a first mounting cavity 11 and a second mounting cavity 12 are provided in the housing 1, and a flip cover 2 is provided on a wall surface of the second mounting cavity 12;
[0041] The electric welding machine body 3 is arranged in the first installation cavity 11;
[0042] The gas supply device 4 is arranged in the second installation cavity 12, and the gas supply device 4 includes a gas supply tank 41, a transition gas tank 42 and an air pump 43. The gas supply tank 41, the transition gas tank 42 and the air pump 43 are arranged in sequence and connected together through an air pipe 44, and the air pipe 44 on the air pump 43 is connected to the electric welding machine body 3;
[0043] An air pressure sensor 5, which is arranged on the transition gas tank 42;
[0044] There are multiple gas supply tanks 41 , and the gas pipe 44 between the gas supply tank 41 and the transition gas tank 42 is connected with a solenoid valve 8 , which is used in conjunction with the air pressure sensor 5 .
[0045] It can be seen from this embodiment that a two-protection electric welding machine includes a housing 1, an electric welding machine body 3 and a gas supply device 4;
[0046] Two independent chambers are formed in the housing 1, which are respectively set as a first installation chamber 11 and a second installation chamber 12, and a flip cover 2 is formed on a side wall of the second installation chamber 12 away from the first installation chamber 11, so that the gas supply tank 41 can be replaced by opening and closing the flip cover 2;
[0047] The welding machine body 3 is installed in the first installation cavity 11, and the gas supply device 4 is installed in the second installation cavity 12. The housing 1 combines the welding machine body 3 and the gas supply device 4 together to form an integrated welding machine. The welding machine is purchased;
[0048] The gas supply device 4 includes a gas supply tank 41, a transition gas tank 42 and an air pump 43. The gas supply tank 41, the transition gas tank 42 and the air pump 43 are all connected with an air pipe 44, and the air pipe 44 at the air pump 43 is connected to the welding machine body 3, so as to achieve the function of gas supply protection. The air pipe 44 connecting the transition gas tank 42 and the gas supply tank 41 is connected to the electromagnetic valve 8. The gas supply tank 41 is a consumable. After the gas (carbon dioxide) in the tank is consumed, a new gas supply tank 41 can be replaced for use. The gas in the gas supply tank 41 flows into the transition gas tank 4 through the air pipe 44. 2 then flows from the transition gas tank 42 to the air pump 43, and under the action of the air pump 43, flows into the welding machine body 3, and a pressure sensor 5 is installed in the transition gas tank 42, and the pressure sensor 5 is connected to an alarm light 6, so that the gas pressure change in the transition gas tank 42 can be detected during the gas supply process, and an alarm is sounded when the gas pressure is too low. The pressure sensor 5 is connected to the circuit of the solenoid valve 8, and controls the opening and closing of the solenoid valve 8 according to the gas change. The air pump 43 transports the gas through the air pipe 44 connected to the transition gas tank 42 and the gas supply tank 41;
[0049] When in use, the solenoid valve 8 controls the gas flow between the multiple gas supply tanks 41 and the transition gas tank 42, and at the same time, only one of the solenoid valves 8 on the gas pipe 44 connecting the multiple gas supply tanks 41 and the transition gas tank 42 is in a normally open state, and the rest are in a normally closed state. When one of the multiple gas supply tanks 41 is insufficiently supplied with gas, resulting in insufficient air pressure in the transition gas tank 42, the air pressure detected by the air pressure sensor 5 becomes smaller, and one of the multiple solenoid valves 8 in the normally closed state is controlled to be normally opened, and the originally normally opened solenoid valve 8 is controlled to be normally closed, so that during the welding process, the gas is always sufficient, and the welding protection effect is good, and the welding effect is not poor due to insufficient gas supply. When the gas in the multiple gas supply tanks 41 is exhausted, resulting in insufficient air pressure in the transition gas tank 42, the air pressure sensor 5 will trigger the alarm to sound an alarm.
[0050] The multiple gas supply tanks 41 can effectively extend the use time, improve the use efficiency, and ensure the normal gas supply during the welding process, thereby improving the welding effect.
[0051] Embodiment 2:
[0052] This embodiment provides a two-protection electric welding machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0053] The movable structure 7 includes a connecting frame 71 and a clamping frame 72. The connecting frame 71 and the clamping frame 72 are arranged on the left and right sides of the second installation cavity 12, and the air pipe 44 is fixed to the connecting frame 71. The solenoid valve 8 is connected to the connecting frame 71 and connected to the air supply tank 41.
[0054] It can be seen from this embodiment that the movable structure 7 includes a connecting frame 71 and a clamping frame 72, and the connecting frame 71 and the clamping frame 72 cooperate to flexibly connect the gas supply tank 41;
[0055] The connecting frame 71 and the clamping frame 72 are arranged front and back in the second installation cavity 12, and the connecting frame 71 and the clamping frame 72 can both be turned over, and then can be turned over to the outside of the first installation cavity 11 after the flip cover 2 is opened, and the two ends of the gas supply tank 41 are respectively fixed to the connecting frame 71 and the clamping frame 72, the connecting frame 71 is connected to the air pipe 44, and the solenoid valve 8 is fixed on the connecting frame 71, the connecting frame 71 is used to connect the gas supply tank 41 with the air pipe 44 and the solenoid valve 8, and the clamping frame 72 further fixes the gas supply tank 41 and the connecting frame 71 to the connecting frame 71;
[0056] The movable frame 71 and the clamping frame 72 detachably fix the gas supply tank 41 in the second installation cavity 12 , thereby facilitating replacement of the gas supply tank 41 during use.
[0057] Embodiment 3:
[0058] This embodiment provides a two-protection electric welding machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0059] The connecting frame 71 includes:
[0060] A first right-angle fixing frame 711, which is disposed at the bottom of the second installation cavity 12;
[0061] A first L-shaped connecting frame 712, wherein a plurality of connecting holes 7121 are arranged on a right angle side of one side of the first L-shaped connecting frame 712, and a right angle side of the other side is hinged to the first right angle fixing frame 711;
[0062] One end of the air pipe 44 passing through the connecting hole 7121 is connected to the solenoid valve 8 , and the solenoid valve 8 is connected to the air supply tank 41 .
[0063] It can be seen from this embodiment that the connecting frame body 71 includes a first right-angle fixing frame 711 and a first L-shaped connecting frame 712;
[0064] The first right-angle fixing frame 711 is connected to the bottom of the second installation cavity 12, and the right-angle side of one side of the first L-shaped connecting frame 712 is hinged and fixed on the first right-angle fixing frame 711, and a plurality of connecting holes 7121 are formed on the right-angle side of the other side of the first L-shaped connecting frame 712, one end of the air pipe 44 is connected to the transition air tank 42, and the other end passes through the connecting hole 7121 and is connected to the solenoid valve 8, and a limit is generated between the solenoid valve 8 and the connecting hole 7121, thereby achieving fixation;
[0065] The movable frame fixes the air pipe 44 and the solenoid valve 8, and during the process of disassembling and assembling the air supply tank 41, the solenoid valve 8 can be reversed to the outside through the hinge structure between the first L-shaped connecting frame 712 and the first right-angle fixing frame 711 (the clamping frame 72 will be reversed synchronously), thereby facilitating connection with the air supply tank 41.
[0066] Embodiment 4:
[0067] This embodiment provides a two-protection electric welding machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0068] The clamping frame 72 includes:
[0069] A second right-angle fixing frame 721, which is disposed at the bottom of the second installation cavity 12;
[0070] A second L-shaped connecting frame 722, wherein a plurality of screw holes 7221 are provided on a right angle side of one side of the second L-shaped connecting frame 722 and connected with a screw rod 723, and a right angle side of the other side is hingedly connected with the second right angle fixing frame 721;
[0071] The screw hole 7221 corresponds to the gas supply tank 41 , and the screw rod 723 is connected to the screw hole 7221 and is close to or away from the gas supply tank 41 .
[0072] It can be seen from this embodiment that the clamping frame 72 includes a second right-angle fixing frame 721 and a second L-shaped connecting frame 722;
[0073] The second right-angle fixing frame 721 is installed at the bottom of the second installation cavity 12 and corresponds to the first right-angle fixing frame 711 in front and back. The right-angle side of one side of the second L-shaped connecting frame 722 is hingedly fixed to the second right-angle fixing frame 721. A plurality of screw holes 7221 are formed on the right-angle side of the other side, and screw rods 723 are connected to the screw holes 7221.
[0074] When in use, after the front end of the gas supply tank 41 is connected to the solenoid valve 8 on the first L-shaped connecting frame 712, the screw 723 on the second L-shaped connecting frame 722 is threadedly engaged with the screw hole 7221, and gradually connected to the rear end of the gas supply tank 41 during the engagement process, thereby fixing the gas supply tank 41. After the fixation is completed, the gas supply tank 41 is flipped over and stored in the second installation cavity 12.
[0075] Embodiment 5:
[0076] This embodiment provides a two-protection electric welding machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0077] The gas supply tank 41 comprises:
[0078] A first tank 411;
[0079] A connecting end 412, the connecting end 412 is connected to the solenoid valve 8;
[0080] The mating end 413 is provided with an air inlet hole 4131 , the air inlet hole 4131 is connected with a plug 414 , and an internal thread is formed on the wall surface of the air inlet hole 4131 outside the plug 414 .
[0081] It can be seen from this embodiment that the gas supply tank 41 includes a first tank body 411, a connecting end 412 and a matching end 413;
[0082] The first tank body 411 is used to store gas, and the connecting end 412 and the mating end 413 are respectively formed at both ends of the gas supply tank 41. The connecting end 412 is connected to the solenoid valve 8, and an air inlet hole 4131 is opened on the mating end 413, and a plug 414 is connected to the air inlet hole 4131. An internal thread is formed on the inner wall surface of the port of the air inlet hole 4131 outside the plug 414, and the screw 723 passes through the screw hole 7221 and is connected to the air inlet hole 4131, and presses against the plug 414. The screw 723 clamps and fixes the first tank body 411 by threaded cooperation with the air inlet hole 4131, thereby making the connection between the connecting frame 71, the clamping frame 72 and the gas supply tank 41 stable.
[0083] Embodiment 6:
[0084] This embodiment provides a two-protection electric welding machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0085] The transition gas tank 42 includes:
[0086] Second tank 421;
[0087] An input end 422 is formed on one side of the second tank body 421 and is connected to the solenoid valve 8 and the gas supply tank 41 through an air pipe 44;
[0088] The output end 423 is formed on the other side of the second tank body 421 and is connected to the air pump 43 through the air pipe 44 .
[0089] It can be seen from this embodiment that the transition tank includes a second tank 421, an input end 422 and an output end 423. The second tank 421 is used to store gas, and the air pressure sensor 5 is installed in the second tank 421.
[0090] The input end 422 is formed on one side of the second tank body 421. The input end 422 is connected to the gas supply tank 41 through the gas pipe 44 and the solenoid valve 8. The input end 422 serves to connect the gas pipe 44.
[0091] The output end 423 is formed on the other side of the second tank body 421 and is connected to the air pump 43 through the air pipe 44. The air pipe 44 connected to the output end 423 extends into the first installation cavity 11 and is used in conjunction with the electric welding machine body 3.
[0092] The second tank body 421 is used to store gas. The second tank body 421 detects the gas pressure through the air pressure sensor 5. The second tank body 421 is also formed with a mounting end 9. The mounting end 9 is used to place the air pressure sensor 5 into the second tank body 421. The mounting end 9 is threadedly connected to the cover body, so that the second tank body 421 can be closed.
[0093] Embodiment 7:
[0094] This embodiment provides a two-protection electric welding machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0095] The telescopic tube 45 connects the gas supply tank 41 and the solenoid valve 8 .
[0096] It can be seen from the present embodiment that the air pipe 44 between the air supply tank 41 and the solenoid valve 8 adopts a telescopic tube 45, and when the movable frame is turned over, the telescopic tube 45 can be adjusted in length by telescoping to facilitate use.
[0097] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A two-way welding machine, characterized in that: include: A housing (1), wherein a first installation cavity (11) and a second installation cavity (12) are arranged in the housing (1), and a flip cover (2) is arranged on the wall surface of the second installation cavity (12); An electric welding machine body (3), wherein the electric welding machine body (3) is arranged in the first installation cavity (11); An air supply device (4), the air supply device (4) is arranged in the second installation cavity (12), the air supply device (4) comprises an air supply tank (41), a transition air tank (42) and an air pump (43), the air supply tank (41), the transition air tank (42) and the air pump (43) are arranged in sequence and connected together through an air pipe (44), and the air pipe (44) on the air pump (43) is connected to the electric welding machine body (3); An air pressure sensor (5), the air pressure sensor (5) being arranged on the transition gas tank (42), and the air pressure sensor (5) being connected to an alarm light (6); There are multiple gas supply tanks (41), and the gas pipe (44) between the gas supply tank (41) and the transition gas tank (42) is connected to a solenoid valve (8), and the solenoid valve (8) is used in conjunction with the air pressure sensor (5).
2. A two-protection welding machine according to claim 1, characterized in that include: The movable structure (7) comprises a connecting frame (71) and a clamping frame (72), wherein the connecting frame (71) and the clamping frame (72) are arranged on the left and right sides of the second installation cavity (12), the two ends of the gas supply tank (41) are respectively fixed to the connecting frame (71) and the clamping frame (72), and the gas pipe (44) is fixed to the connecting frame (71), and the solenoid valve (8) is connected to one end of the gas pipe (44) on the inner side of the connecting frame (71) and is connected to the gas supply tank (41).
3. A two-protection welding machine according to claim 2, characterized in that: The connecting frame (71) comprises: A first right-angle fixing frame (711), wherein the first right-angle fixing frame (711) is arranged at the bottom of the second installation cavity (12); A first L-shaped connecting frame (712), wherein a plurality of connecting holes (7121) are arranged on a right-angled side of one side of the first L-shaped connecting frame (712), and the right-angled side of the other side is hingedly connected to the first right-angle fixing frame (711); One end of the air pipe (44) passing through the connecting hole (7121) is connected to a solenoid valve (8), and the solenoid valve (8) is connected to the air supply tank (41).
4. A two-protection welding machine according to claim 3, characterized in that: The clamping frame (72) comprises: A second right-angle fixing frame (721), wherein the second right-angle fixing frame (721) is arranged at the bottom of the second installation cavity (12); A second L-shaped connecting frame (722), wherein a plurality of screw holes (7221) are arranged on a right-angled side of one side of the second L-shaped connecting frame (722) and connected to a screw rod (723), and a right-angled side of the other side is hingedly connected to the second right-angle fixing frame (721); The screw hole (7221) corresponds to the gas supply tank (41), and the screw rod (723) is connected to the screw hole (7221) and is close to or far away from the gas supply tank (41).
5. A two-protection welding machine according to claim 4, characterized in that: The gas supply tank (41) comprises: A first tank body (411), wherein the first tank body (411) is used to store gas; A connecting end (412), wherein the connecting end (412) is connected to the solenoid valve (8); The mating end (413) is provided with an air inlet hole (4131), the air inlet hole is connected with a plug (414), and an internal thread is formed on the air inlet port wall outside the plug (414).
6. A two-protection welding machine according to claim 5, characterized in that the transition The gas tank (42) comprises: A second tank body (421), wherein the second tank body (421) is used to store gas; An input end (422), wherein the input end (422) is formed on one side of the second tank body (421) and is connected to the solenoid valve (8) and the gas supply tank (41) via an air pipe (44); An output end (423), wherein the output end (423) is formed on the other side of the second tank body (421) and is connected to the air pump (43) via an air pipe (44).
7. A two-protection welding machine according to claim 6, characterized in that include: A telescopic tube (45) is connected between the gas supply tank (41) and the solenoid valve (8).
