Calendering device for producing single-sided fleece AG glass

By introducing motor drive and electric telescopic rods into the calendering device to adjust the roll spacing, the problem of the fixed calendering roller cannot be adjusted is solved, production flexibility and ability are improved, and glass forming quality is improved through automatic cleaning mechanism.

CN222182079UActive Publication Date: 2024-12-17JIANG SU RUI ZHI TE ZHI NENG KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202420655323.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-17
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

When the existing calendering device produces glass products of different specifications, the fixed calendering roller cannot be adjusted in time, which has poor flexibility and reduces production capacity.

Method used

The starting motor drives the lower pressure roller to rotate, and the upper and lower pressure rollers cooperate with each other through the coordination of the upper and lower gears and the transmission wheels. The spacing between the pressure rollers is adjusted with the electric telescopic rod to achieve the production of glass with different thicknesses. At the same time, the driving motor and The screw drives the cleaning mechanism to automatically wipe the surface of the press roller.

Benefits of technology

Improves the flexibility and production capacity of the calendering device, ensures flexibility and molding quality of glass thickness, and improves the cleanliness of the outer surface of glass forming through an automatic cleaning mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calendering device for producing single-sided velvet AG (anti-glare) glass, which belongs to the field of bridge steel plate hoisting devices and comprises a bottom plate, two racks are fixedly connected to the upper surface of the bottom plate, a mounting frame is fixedly connected to one side of each rack, calendering mechanisms are arranged in inner cavities of the racks, and the calendering mechanisms are connected with the mounting frame. A cleaning mechanism is arranged on the outer surface of the machine frame, a motor drives a lower pressing roller to rotate, an upper gear and a lower gear are matched to drive a lower transmission wheel to rotate, and a second transmission belt and a tensioning wheel are matched to drive an upper transmission wheel and an upper pressing roller to rotate. At the moment, the upper compression roller and the lower compression roller are matched with each other to flatten the glass from a planar liquid state into a solid sheet, and an electric telescopic rod is started to drive a cross-shaped sliding block and the upper compression roller to move upwards to adjust the distance between the upper compression roller and the lower compression roller, so that different production requirements are met, and the device can be used for preparing single-sided fleece AG ball glass with different thicknesses; the flexibility and the production capacity of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the field of bridge steel plate lifting devices, and more specifically, to a rolling device for producing single-sided velvet AG glass. Background Art

[0002] Single-sided velvet AG glass is a glass product that has been processed with a special process. One side of the glass is processed by a special mechanical method to form a fine and irregular texture. During the production of the glass, the glass liquid in a high-temperature molten state needs to be shaped by a calendering device to transform the glass from a flat liquid into a solid sheet with a specific thickness and flatness. The outer surface of the calendering roller is designed with a concave and convex texture to achieve single-sided texture processing of the glass, forming a fine and irregular texture, thereby producing the required glass.

[0003] The existing calendering device uses upper and lower calendering rollers to roll and plasticize the glass liquid, so that it is plasticized under the action of the calendering rollers to form a glass sheet with thickness and flatness. The glass after calendering can be shaped after cooling to form a stable glass product.

[0004] In actual use of the prior art, since the distance between the two calendering rollers is fixed, the thickness of the produced glass is also fixed. When products of different specifications need to be produced, the fixed calendering rollers cannot be adjusted in time, and the flexibility is poor, which greatly reduces the production capacity. Therefore, a calendering device for producing single-sided velvet AG glass is proposed. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] In view of the problems existing in the prior art, the utility model provides a rolling device for producing single-sided velvet AG glass, which drives the lower pressure roller to rotate clockwise by starting the motor, and drives the lower transmission wheel to rotate counterclockwise by the cooperation of the upper gear and the lower gear. At this time, the upper transmission wheel and the upper pressure roller are driven to rotate counterclockwise by the cooperation of the transmission belt 2 and the tensioning wheel. At this time, the upper pressure roller and the lower pressure roller cooperate with each other to flatten the glass from a flat liquid state into a solid thin sheet with a specific thickness and flatness, and the distance between the upper pressure roller and the lower pressure roller is adjusted by starting the electric telescopic rod to drive the cross sliding block and the upper pressure roller to move upward to meet different production needs, so that the device can prepare single-sided velvet AG ball glass of different thicknesses, thereby improving the flexibility and production capacity of the device.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A rolling device for producing single-sided velvet AG glass comprises a bottom plate, two frames are fixedly connected to the upper surface of the bottom plate, a mounting frame is fixedly connected to one side of the frame, a rolling mechanism is arranged in the inner cavity of the frame, and a cleaning mechanism is arranged on the outer surface of the frame; the rolling mechanism comprises a lower pressing roller rotatably connected to the inner cavity of the frame, a cross sliding block is slidably connected to the inner cavity of the frame, an upper pressing roller is rotatably connected to the inner cavity of the cross sliding block, an electric telescopic rod is fixedly connected to the top of the inner cavity of the frame, a conveying roller is rotatably connected to the inner cavity of the mounting frame, and one end of the conveying roller is fixedly connected to a transmission The driving wheel 2, one end of the upper pressure roller and the lower pressure roller are respectively fixedly connected to the transmission wheel 1 and the upper transmission wheel, the transmission wheel 1 is fixedly connected to the upper gear through the shaft, one side of the frame is rotatably connected to the lower gear through the shaft, one side of the lower gear is fixedly connected to the lower transmission wheel, the inner cavity of one side of the frame is slidably connected to a sliding block, and one side of the sliding block is rotatably connected to a tensioning wheel; the cleaning mechanism comprises a groove opened on one side of the frame, the inner cavity of the groove is movably connected to a special-shaped moving block, the outer surface of the special-shaped moving block is fixedly connected to two cleaning wipes, and one side of the frame is fixedly connected to a limited position frame,

[0010] Furthermore, a motor is fixedly connected to the upper surface of the bottom plate, and an output shaft end of the motor is fixedly connected to the lower pressure roller.

[0011] Furthermore, the lower end of the electric telescopic rod is fixedly connected to the cross sliding block, and the outer surfaces of the transmission wheel 1 and the transmission wheel 2 are both sleeved with a transmission belt 1.

[0012] Furthermore, the outer surfaces of the upper transmission wheel, the lower transmission wheel and the tensioning wheel are sleeved with a transmission belt 2, the upper gear and the lower gear are meshingly connected, a telescopic rod is fixedly connected to one side of the sliding block, the outer surface of the telescopic rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the side wall of the inner cavity of the frame and the outer surface of the sliding block.

[0013] Furthermore, a screw rod is rotatably connected to the inner cavity of the frame, and a driving motor is fixedly connected to one side of the frame.

[0014] Furthermore, the output shaft end of the driving motor passes through the frame and is fixedly connected to the screw rod, and the inner cavity of the special-shaped moving block is provided with a thread that is threadedly connected to the outer surface of the screw rod.

[0015] Furthermore, the special-shaped moving block moves within the limiting frame.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) This scheme starts the motor to drive the lower pressure roller to rotate clockwise, and drives the lower transmission wheel to rotate counterclockwise through the cooperation of the upper gear and the lower gear. At this time, the upper transmission wheel and the upper pressure roller are driven to rotate counterclockwise through the cooperation of the transmission belt 2 and the tensioning wheel. At this time, the upper pressure roller and the lower pressure roller cooperate with each other to flatten the glass from a flat liquid state into a solid thin sheet with a specific thickness and flatness, and the distance between the upper pressure roller and the lower pressure roller is adjusted by starting the electric telescopic rod to drive the cross sliding block and the upper pressure roller to move upward to meet different production needs, so that the device can prepare single-sided velvet AG ball glass of different thicknesses, thereby improving the flexibility and production capacity of the device.

[0019] (2) This solution starts the drive motor to drive the screw to rotate. When the screw rotates, it drives the special-shaped moving block to move vertically with the cooperation of the limit frame. When the special-shaped moving block moves, it drives the cleaning wipe to move and automatically wipe the outer surfaces of the rotating upper pressure roller and the lower pressure roller, thereby ensuring the cleanliness of the outer surface and improving the molding quality of the glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of the utility model from a side view;

[0022] Figure 3 This is a schematic diagram of the partial structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the partial structure of the utility model;

[0024] Figure 5 It is a partial structural schematic diagram of the utility model.

[0025] Description of the numbers in the figure:

[0026] 1. Bottom plate; 101. Frame; 102. Mounting frame; 2. Calendering mechanism; 201. Lower pressure roller; 202. Motor; 203. Cross sliding block; 204. Upper pressure roller; 205. Electric telescopic rod; 206. Transmission wheel 1; 2061. Upper transmission wheel; 2062. Upper gear; 2063. Lower gear; 2064. Lower transmission wheel; 207. Conveying roller; 208. Transmission wheel 2; 209. Transmission belt 1; 210. Sliding block; 211. Tensioning wheel; 212. Telescopic rod; 213. Spring; 214. Transmission belt 2; 3. Cleaning mechanism; 301. Driving motor; 302. Groove; 303. Special-shaped moving block; 304. Cleaning wipe; 305. Screw; 306. Limit frame. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] Example 1

[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5, which is the first embodiment of the utility model, and this embodiment provides a rolling device for producing single-sided velvet AG glass, including a bottom plate 1, two frames 101 are fixedly connected to the upper surface of the bottom plate 1, a mounting frame 102 is fixedly connected to one side of the frame 101, a rolling mechanism 2 is arranged in the inner cavity of the frame 101, and a cleaning mechanism 3 is arranged on the outer surface of the frame 101; the rolling mechanism 2 includes a lower pressing roller 201 rotatably connected to the inner cavity of the frame 101, a cross sliding block 203 is slidably connected to the inner cavity of the frame 101, an upper pressing roller 204 is rotatably connected to the inner cavity of the cross sliding block 203, and a top pressing roller 204 is fixedly connected to the inner cavity of the frame 101. The electric telescopic rod 205 and the inner cavity of the mounting frame 102 are both rotatably connected to the conveying roller 207, one end of the conveying roller 207 is fixedly connected to the transmission wheel 208, the upper pressure roller 204 and the lower pressure roller 201 are respectively fixedly connected to the transmission wheel 1 206 and the upper transmission wheel 2061, the transmission wheel 1 206 is fixedly connected to the upper gear 2062 through the shaft, the frame 101 is rotatably connected to the lower gear 2063 on one side through the shaft, the lower gear 2063 is fixedly connected to the lower transmission wheel 2064 on one side, the inner cavity of one side of the frame 101 is slidably connected to the sliding block 210, and the sliding block 210 is rotatably connected to the tensioning wheel 211 on one side;

[0032] Specifically, a motor 202 is fixedly connected to the upper surface of the base plate 1, the output shaft end of the motor 202 is fixedly connected to the lower pressure roller 201, the lower end of the electric telescopic rod 205 is fixedly connected to the cross sliding block 203, the outer surfaces of the transmission wheel 1 206 and the transmission wheel 208 are both sleeved with a transmission belt 1 209, the outer surfaces of the upper transmission wheel 2061, the lower transmission wheel 2064 and the tensioning wheel 211 are sleeved with a transmission belt 214, the upper gear 2062 and the lower gear 2063 are meshingly connected, a telescopic rod 212 is fixedly connected to one side of the sliding block 210, the outer surface of the telescopic rod 212 is sleeved with a spring 213, and the two ends of the spring 213 are respectively fixedly connected to the inner cavity side wall of the frame 101 and the outer surface of the sliding block 210.

[0033] Furthermore, the device as a whole is placed at a designated place for rolling of single-sided velvet AG glass production through the bottom plate 1, and then the glass liquid in a high-temperature molten state is transported between the lower pressure roller 201 and the upper pressure roller 204, and then the motor 202 is started to drive the lower pressure roller 201 to rotate clockwise, driving the transmission wheel 1 206 to rotate, and when the transmission wheel 1 206 rotates, the cooperation of the upper gear 2062 and the lower gear 2063 drives the lower transmission wheel 2064 to rotate counterclockwise, and when the lower transmission wheel 2064 rotates, the cooperation of the transmission belt 214 and the tensioning wheel 211 drives the upper transmission wheel 2061 to rotate, and when the upper transmission wheel 2061 rotates, it drives the upper pressure roller 204 to rotate counterclockwise, and at this time, the glass is pressed from the plane into the liquid state through the cooperation of the upper pressure roller 204 and the lower pressure roller 201. The glass is flattened into a solid sheet with a specific thickness and flatness. At the same time, when the transmission wheel 206 rotates, the transmission belt 209 cooperates to drive multiple conveying rollers 207 to rotate clockwise, so as to automatically convey the rolled glass. By starting the electric telescopic rod 205, the cross sliding block 203 and the upper pressure roller 204 are driven to move upward to adjust the distance between the upper pressure roller 204 and the lower pressure roller 201 to meet different production needs. When the upper pressure roller 204 moves outward, the transmission belt 214 will extend upward with it. At this time, the tensioning wheel 211 is moved by the pressure of the tightening of the transmission belt 214 and squeezes the telescopic rod 212 and the spring 213. The position of the tensioning wheel 211 will be automatically adjusted with the movement of the transmission belt 214 to ensure the normal use of the transmission belt 214.

[0034] Example 2

[0035] Reference Figure 2 and Figure 4 , which is the second embodiment of the utility model, and is based on the previous embodiment, the cleaning mechanism 3, comprises a groove 302 opened on one side of the frame 101, the inner cavity of the groove 302 is movably connected with a special-shaped moving block 303, the outer surface of the special-shaped moving block 303 is fixedly connected with two cleaning wipes 304, and one side of the frame 101 is fixedly connected with a limited position frame 306;

[0036] Specifically, a screw 305 is rotatably connected to the inner cavity of the frame 101, a drive motor 301 is fixedly connected to one side of the frame 101, an output shaft end of the drive motor 301 passes through the frame 101 and is fixedly connected to the screw 305, a thread is provided in the inner cavity of the special-shaped moving block 303 and is threadedly connected to the outer surface of the screw 305, and the special-shaped moving block 303 moves in the limit frame 306.

[0037] Further, the drive motor 301 is started to drive the screw 305 to rotate. When the screw 305 rotates, it drives the special-shaped moving block 303 to move vertically with the cooperation of the limit frame 306. When the special-shaped moving block 303 moves, it drives the cleaning wipe 304 to move and automatically wipe the outer surfaces of the rotating upper pressure roller 204 and the lower pressure roller 201 to ensure the cleanliness of their outer surfaces and improve the molding quality of the glass.

[0038] Working principle: During the use of the device, the operator places the device as a whole on the designated place for rolling of single-sided velvet AG glass production through the bottom plate 1, and then transports the glass liquid in a high-temperature molten state to between the lower pressure roller 201 and the upper pressure roller 204. At this time, the motor 202 is started to drive the lower pressure roller 201 to rotate clockwise to drive the transmission wheel 1 206 to rotate. When the transmission wheel 1 206 rotates, the cooperation of the upper gear 2062 and the lower gear 2063 drives the lower transmission wheel 2064 to rotate counterclockwise. When the lower transmission wheel 2064 rotates, the transmission belt 214 and the tensioning belt 214 are connected to the lower transmission wheel 2064. The wheel 211 cooperates with the upper transmission wheel 2061 to rotate. When the upper transmission wheel 2061 rotates, it drives the upper pressing roller 204 to rotate counterclockwise. At this time, the glass is pressed from a flat liquid state to a solid sheet with a specific thickness and flatness through the cooperation of the upper pressing roller 204 and the lower pressing roller 201. At the same time, when the transmission wheel 206 rotates, the transmission belt 209 cooperates to drive multiple conveying rollers 207 to rotate clockwise, and the rolled glass is automatically conveyed. When it is necessary to produce glass products of different specifications, the operator can start the electric telescopic rod 205 to drive the cross slide The movable block 203 and the upper pressure roller 204 move upward to adjust the distance between the upper pressure roller 204 and the lower pressure roller 201 to meet different production requirements, so that the device can prepare single-sided velvet AG ball glass with different thicknesses, thereby improving the flexibility and production capacity of the device. When the upper pressure roller 204 moves outward, the transmission belt 214 will extend upward with it. At this time, the tensioning wheel 211 is moved by the pressure of the tightening of the transmission belt 214 and squeezes the telescopic rod 212 and the spring 213. The position of the tensioning wheel 211 will be automatically adjusted with the movement of the transmission belt 214 to ensure that the transmission belt 214 In normal use, when the calendering is completed and the outer surfaces of the lower pressure roller 201 and the upper pressure roller 204 need to be cleaned, at this time, ensure that the lower pressure roller 201 and the upper pressure roller 204 are still in a rotating state, and then start the driving motor 301 to drive the screw 305 to rotate. When the screw 305 rotates, it drives the special-shaped moving block 303 to move vertically with the cooperation of the limit frame 306. When the special-shaped moving block 303 moves, it drives the cleaning wipe 304 to move and automatically wipe the outer surfaces of the rotating upper pressure roller 204 and the lower pressure roller 201, so as to ensure the cleanliness of the outer surface and improve the molding quality of the glass.

[0039] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A rolling device for producing single-sided velvet AG glass, comprising a bottom plate (1), Features: Two frames (101) are fixedly connected to the upper surface of the bottom plate (1), a mounting frame (102) is fixedly connected to one side of the frame (101), a calendering mechanism (2) is arranged in the inner cavity of the frame (101), and a cleaning mechanism (3) is arranged on the outer surface of the frame (101); The calendering mechanism (2) comprises a lower pressing roller (201) rotatably connected to the inner cavity of a frame (101), a cross sliding block (203) slidably connected to the inner cavity of the frame (101), an upper pressing roller (204) rotatably connected to the inner cavity of the cross sliding block (203), an electric telescopic rod (205) fixedly connected to the top of the inner cavity of the frame (101), a conveying roller (207) rotatably connected to the inner cavity of the mounting frame (102), one end of the conveying roller (207) fixedly connected to a second transmission wheel (208), and the upper pressing roller (20 4) and one end of the lower pressure roller (201) are respectively fixedly connected to a transmission wheel 1 (206) and an upper transmission wheel (2061); the transmission wheel 1 (206) is fixedly connected to an upper gear (2062) via a shaft; one side of the frame (101) is rotatably connected to a lower gear (2063) via a shaft; one side of the lower gear (2063) is fixedly connected to a lower transmission wheel (2064); a sliding block (210) is slidably connected to an inner cavity of one side of the frame (101); one side of the sliding block (210) is rotatably connected to a tensioning wheel (211); The cleaning mechanism (3) comprises a groove (302) provided on one side of a frame (101); a special-shaped moving block (303) is movably connected to the inner cavity of the groove (302); two cleaning wipes (304) are fixedly connected to the outer surface of the special-shaped moving block (303); and a limiting frame (306) is fixedly connected to one side of the frame (101).

2. A rolling device for producing single-sided velvet AG glass according to claim 1, Features: A motor (202) is fixedly connected to the upper surface of the bottom plate (1), and an output shaft end of the motor (202) is fixedly connected to the lower pressure roller (201).

3. A rolling device for producing single-sided velvet AG glass according to claim 2, Features: The lower end of the electric telescopic rod (205) is fixedly connected to the cross sliding block (203), and the outer surfaces of the transmission wheel 1 (206) and the transmission wheel 2 (208) are both sleeved with a transmission belt 1 (209).

4. A rolling device for producing single-sided velvet AG glass according to claim 1, Features: The outer surfaces of the upper transmission wheel (2061), the lower transmission wheel (2064) and the tension wheel (211) are sleeved with a transmission belt 2 (214); the upper gear (2062) and the lower gear (2063) are meshingly connected; one side of the sliding block (210) is fixedly connected with a telescopic rod (212); the outer surface of the telescopic rod (212) is sleeved with a spring (213); and two ends of the spring (213) are respectively fixedly connected to the inner cavity side wall of the frame (101) and the outer surface of the sliding block (210).

5. A rolling device for producing single-sided velvet AG glass according to claim 1, Features: The inner cavity of the frame (101) is rotatably connected to a screw rod (305), and one side of the frame (101) is fixedly connected to a driving motor (301).

6. A rolling device for producing single-sided velvet AG glass according to claim 5, Features: The output shaft end of the driving motor (301) passes through the frame (101) and is fixedly connected to the screw rod (305); the inner cavity of the special-shaped moving block (303) is provided with a thread and is threadedly connected to the outer surface of the screw rod (305).

7. A rolling device for producing single-sided velvet AG glass according to claim 1, Features: The special-shaped moving block (303) moves in the limiting frame (306).