Combined temperature control type condenser

By designing a combined temperature-controlled condenser in the carbon microsphere production process, using the staggered circulating water and flue gas condensation components for heat conduction, the problem of naphthalene crystal blockage in the oil washing pipeline is solved, and effective in the oil washing pipeline is achieved Condensation cooling and stable control of oil flow.

CN222187867UActive Publication Date: 2024-12-17SHAN DONG NENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420893618.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the carbon microsphere production process, the naphthalene component in the washing oil causes naphthalene crystals to form blocks of the condenser pipeline, and existing condensers are difficult to effectively solve this problem.

Method used

A combined temperature-controlled condenser is designed. By setting up interlaced circulating water condensation components and flue gas condensation components on the oil washing pipeline, the flow direction of circulating water and flue gas is arranged oppositely, and heat conduction is carried out using annular water pipe and annular flue gas pipe. , combined with the fan and water pump to regulate the temperature and flow rate, to achieve effective condensation and cooling of the oil washing pipeline.

Benefits of technology

The temperature control of the oil washing pipeline is achieved, the naphthalene crystal blockage is avoided, the stable condensation effect of the oil flow is ensured, and the condensation temperature is quickly adjusted by adjusting the interval distance of the annular tube, improving the condensation efficiency and accuracy.

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Abstract

The utility model relates to the technical field of condensers, in particular to a combined temperature control type condenser which comprises a horizontally-arranged oil washing pipeline, and a circulating water condensation assembly and a smoke condensation assembly are arranged on the oil washing pipeline in the length direction of the oil washing pipeline. The circulating water condensation assembly and the flue gas condensation assembly are arranged on the outer side wall of the oil washing pipeline in a staggered mode, a liquid inlet pipeline is arranged at the left end of the circulating water condensation assembly, a liquid outlet pipeline is arranged at the right end of the circulating water condensation assembly, a gas outlet pipeline is arranged at the left end of the flue gas condensation assembly, and a liquid outlet pipeline is arranged at the right end of the gas outlet pipeline. And a gas inlet pipeline is arranged at the right end of the flue gas condensation assembly. The flow direction of the circulating water is opposite to the flow direction of the flue gas, so that the temperature control of each annular water pipe directly coating the outer side wall of the oil washing pipeline and the temperature control of each annular flue gas pipe can be ensured, and the condensation cooling of the oil washing pipeline is effectively ensured through the heat conduction of the pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensers, in particular to a combined temperature-controlled condenser. Background Art

[0002] The condenser is an important component of the refrigeration system. It is a type of heat exchange equipment and is widely used in chemical processes. It is often used in the production process of carbon microspheres in the chemical industry.

[0003] Among them, the shell-and-tube condenser is a common type of condenser in the carbon microsphere production process, which is mainly used to convert gaseous or vaporous substances into liquid state, and this process is accompanied by the release of heat. For example, in the patent document with patent publication number CN216558370U, a shell-and-tube condenser is disclosed, which mainly includes a shell and a shell of tubes arranged in the shell, the shell includes a shell liquid inlet and a shell liquid outlet, and the two ends of the shell are respectively connected to the shell liquid inlet and the shell liquid outlet, and the shell is a series of bulb tubes.

[0004] However, in the carbon microsphere production process, the wash oil usually contains naphthalene, which is not the desired final product. In addition, due to the characteristics of its own crystallization temperature, when the existing condenser is used to condense the wash oil pipeline, the naphthalene crystals will form lumps that block the operation of the pipeline in the system.

[0005] To this end, the utility model optimizes the oil wash pipeline condensation technology problems existing in the prior art, and hereby proposes a combined temperature control condenser structure to better solve the problems existing in the prior art. Utility Model Content

[0006] The utility model is to solve one of the above-mentioned technical problems, and the technical solution adopted is: a combined temperature-controlled condenser, including a horizontally arranged oil washing pipeline, on which a circulating water condensation component and a flue gas condensation component are arranged along the length direction of the oil washing pipeline, the circulating water condensation component and the flue gas condensation component are staggered on the outer wall of the oil washing pipeline, the left end of the circulating water condensation component is provided with a liquid inlet pipeline, the right end of the circulating water condensation component is provided with a liquid outlet pipeline, the left end of the flue gas condensation component is provided with an air outlet pipeline, and the right end of the flue gas condensation component is provided with an air inlet pipeline; the interior of the circulating water condensation component is used for passing circulating water, and the interior of the flue gas condensation component is used for passing recovered flue gas; wherein the flow direction of the circulating water is arranged opposite to the flow direction of the flue gas; a fan is installed on the liquid inlet pipeline, and a water pump is installed on the air inlet pipeline.

[0007] In any of the above schemes, it is preferred that the circulating water condensation assembly includes a plurality of annular water pipes that are evenly spaced and sleeved on the outer wall of the oil washing pipe and distributed along its axial direction, and adjacent annular water pipes are connected by corresponding U-shaped water pipes, respectively, the bottom inlet end of the annular water pipe located on the far left is connected to the liquid inlet pipe, and the bottom outlet end of the annular water pipe located on the far right is connected to the liquid outlet pipe.

[0008] In any of the above solutions, preferably, a hydraulically controlled valve is installed on the liquid outlet pipeline.

[0009] In any of the above schemes, it is preferred that the flue gas condensation assembly includes a plurality of annular flue pipes evenly spaced and sleeved on the outer wall of the oil washing pipe between two adjacent annular water pipes, each of the annular flue pipes is extended along the axial direction of the oil washing pipe, and adjacent annular flue pipes are connected by corresponding U-shaped flue pipes, respectively, the bottom inlet end of the U-shaped smoke pipe located on the far right is connected to the air intake pipe, and the bottom outlet end of the annular smoke pipe located on the far left is connected to the air intake pipe.

[0010] In any of the above solutions, preferably, an air control valve is installed on the air intake pipe.

[0011] In any of the above schemes, preferably, a water bellows is provided in the middle of the horizontal section of each of the U-shaped water pipes.

[0012] In any of the above schemes, preferably, a flue gas corrugated pipe is provided in the middle of the horizontal section of each of the U-shaped flue gas pipes.

[0013] In any of the above schemes, it is preferred that a left-end screw-on flange is screwed on the external threaded section of the oil washing pipe on the left side of the circulating water condensation component, and the right end face of the left-end screw-on flange abuts against the leftmost annular water pipe, and a right-end screw-on flange is screwed on the external threaded section of the oil washing pipe on the right side of the flue gas condensation component, and the left end face of the right-end screw-on flange abuts against the rightmost annular flue gas pipe.

[0014] In any of the above schemes, preferably, the fan is a temperature-controlled fan, and the water pump is a temperature-controlled water pump.

[0015] In any of the above schemes, it is preferred that the liquid inlet pipe and the liquid outlet pipe are respectively connected to an external water source, and the air inlet pipe and the air outlet pipe are respectively connected to an external smoke exhaust pipe.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] 1. The temperature-controlled condenser designed in the utility model adopts a circulating water condensation component and a flue gas condensation component to cooperate with each other to achieve the purpose of condensing and cooling the outer surface of the oil washing pipeline in the existing process. The cooperation of the two components can effectively control the temperature.

[0018] 2. The flow direction of the circulating water designed in the utility model is arranged relative to the flow direction of the flue gas, which can ensure the control of the temperature of each annular water pipe directly covering the outer wall of the oil washing pipe and the control of the temperature of each annular flue gas pipe, and effectively ensure the condensation and cooling of the oil washing pipe through the heat conduction of the pipe. At the same time, the cooperation of the two can better ensure the condensation effect when the oil flow rate inside the oil washing pipe is different.

[0019] 3. Controlling the mutual changes in the flow rates of circulating water and flue gas can better achieve balanced control of the condensation temperature, control the flow rate of circulating water and flue gas, and achieve the purpose of controlling the condensation effect on demand.

[0020] 4. The spacing distance between adjacent annular water pipes and annular flue gas pipes can be quickly adjusted by screwing and adjusting the left-end screw-in flange and the right-end screw-in flange. By changing the spacing distance between two adjacent annular water pipes and annular flue gas pipes, the adjustment and control of the condensation temperature inside the oil washing pipeline within the current pipe section distance can be ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solution of the specific implementation of the utility model, the following will briefly introduce the drawings required for the specific implementation. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, each element or component is not necessarily drawn according to the actual scale.

[0022] Figure 1 It is a structural schematic diagram of the utility model.

[0023] Figure 2 It is a lateral structural schematic diagram of the annular water pipe in the utility model being sleeved on the outer side wall of the oil washing pipeline.

[0024] Figure 3 It is a lateral structural schematic diagram of the annular flue gas pipe in the utility model being sleeved on the outer side wall of the oil washing pipeline.

[0025] In the figure, 1. oil washing pipeline; 2. liquid inlet pipeline; 3. liquid outlet pipeline; 4. air outlet pipeline; 5. air inlet pipeline; 6. fan; 7. water pump; 8. annular water pipe; 9. U-shaped water pipe; 10. hydraulic control valve; 11. annular flue gas pipe; 12. U-shaped flue gas pipe; 13. gas control valve; 14. water-liquid bellows; 15. flue gas bellows; 16. left end rotary legal blue disc; 17. right end rotary legal blue disc. DETAILED DESCRIPTION

[0026] The following is a detailed description of the embodiments of the technical solution of the utility model in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the scope of protection of the utility model. Figure 1-Figure 3 as shown in .

[0027] Embodiment: A combined temperature-controlled condenser comprises an existing oil washing pipeline 1 which is horizontally arranged, and a circulating water condensation assembly and a flue gas condensation assembly are arranged on the oil washing pipeline 1 along its length direction, and the circulating water condensation assembly and the flue gas condensation assembly are staggeredly arranged on the outer wall of the oil washing pipeline 1, and a liquid inlet pipeline 2 is arranged at the left end of the circulating water condensation assembly, and a liquid outlet pipeline 3 is arranged at the right end of the circulating water condensation assembly, an air outlet pipeline 4 is arranged at the left end of the flue gas condensation assembly, and an air inlet pipeline 5 is arranged at the right end of the flue gas condensation assembly; the interior of the circulating water condensation assembly is used for introducing circulating water, and the interior of the flue gas condensation assembly is used for introducing recovered flue gas; wherein, the flow direction of the circulating water is arranged opposite to the flow direction of the flue gas; a fan 6 is installed on the liquid inlet pipeline 2, and a water pump 7 is installed on the air inlet pipeline 5. The utility model mainly relies on the temperature-controlled condenser to complete the temperature conduction on the surface of the oil washing pipeline 1 of the current pipe section, thereby realizing the cooling control of the internal oil and gas. In order to ensure the precision control of the cooling amplitude, the utility model is provided with a circulating water condensation component and a flue gas condensation component to achieve the purpose of rapid temperature control. When it is necessary to control the variation amplitude of the condensation temperature, it can be achieved by increasing or decreasing the temperature or flow rate of the circulating water inside the circulating water condensation component; in addition, it can also be achieved by increasing or decreasing the temperature or flow rate of the flue gas inside the flue gas condensation component. At the same time, the regulation of the circulating water condensation component and the flue gas condensation component can be coordinated and adjusted with each other to further achieve the purpose of improving the adjustment accuracy and effectively adjust the temperature control temperature of the outer wall of the oil washing pipeline 1 within the required range.

[0028] The purpose of controlling the current temperature of the flue gas and circulating water is achieved by controlling the fan 6 and the water pump 7 through the corresponding temperature controller; in addition, the fan 6 and the water pump 7 themselves can control the corresponding flue gas flow rate and circulating water flow rate.

[0029] In any of the above schemes, it is preferred that the circulating water condensation assembly includes a plurality of annular water pipes 8 that are evenly spaced and sleeved on the outer wall of the oil washing pipeline 1 and distributed along its axial direction, and adjacent annular water pipes 8 are connected by corresponding U-shaped water pipes 9, respectively. The bottom inlet end of the annular water pipe 8 located on the far left is connected to the liquid inlet pipe 2, and the bottom outlet end of the annular water pipe 8 located on the far right is connected to the liquid outlet pipe 3.

[0030] The circulating water condensation component relies on a water pump 7 as a power transmission component. When working, it introduces circulating water from an external circulating water source through a liquid inlet pipe 2. The circulating water continuously passes through the corresponding annular water pipe 8 and a U-shaped water pipe 9 and is finally transported back to the water source through the liquid outlet pipe 3 at the end. Here, the temperature of the circulating water can be heated or cooled according to the control of the temperature required for condensation.

[0031] In any of the above solutions, preferably, a liquid control valve 10 is installed on the liquid outlet pipe 3 .

[0032] The hydraulic control valve 10 can control its own opening to control the flow rate discharged from the liquid outlet pipe 3 or control its circulation opening and closing.

[0033] In any of the above schemes, it is preferred that the flue gas condensation assembly includes a plurality of annular flue gas pipes 11 evenly spaced and sleeved on the outer wall of the oil washing pipe 1 between two adjacent annular water pipes 8, each of the annular flue gas pipes 11 is extended along the axial direction of the oil washing pipe 1, and adjacent annular flue gas pipes 11 are connected by corresponding U-shaped flue gas pipes 12, respectively, the bottom inlet end of the U-shaped flue gas pipe 12 located on the far right is connected to the air intake pipe 5, and the bottom outlet end of the annular flue gas pipe 11 located on the far left is connected to the air intake pipe 5.

[0034] The flue gas condensation component relies on the fan 6 as a power transmission component. When working, it introduces the flue gas discharged from the external flue gas exhaust pipe and introduces the flue gas through the air intake pipe 5. The flue gas continuously passes through the corresponding annular flue gas pipe 11 and the U-shaped flue gas pipe 12 and is finally transported back to the flue gas exhaust pipe through the end outlet pipe 4. Here, the temperature of the flue gas can be heated and controlled again according to the control of the temperature required for condensation, or it can be directly circulated and transported without any treatment.

[0035] In any of the above solutions, preferably, an air control valve 13 is installed on the air intake pipe 5 .

[0036] The air control valve 13 can control its own opening to control the flow rate discharged from the air outlet pipe 4 or control its cyclic opening and closing.

[0037] In any of the above solutions, it is preferred that a water bellows 14 is provided in the middle of the horizontal section of each of the U-shaped water pipes 9 .

[0038] In any of the above solutions, preferably, a flue gas corrugated pipe 15 is provided in the middle of the horizontal section of each of the U-shaped flue gas pipes 12 .

[0039] The water bellows 14 and the smoke bellows 15 can achieve the purpose of telescopic control within a certain length range as needed, thereby facilitating the control of the spacing distance between adjacent annular smoke pipes 11 or annular water pipes 8 .

[0040] The annular flue gas pipe 11 and the annular water pipe 8 which are close to each other can coordinate the control of the condensation temperature of the outer wall of the oil washing pipeline 1 at the current position by controlling their internal temperatures. The coordination of the two can better achieve the purpose of precise regulation.

[0041] In any of the above schemes, it is preferred that a left-end screw-on flange 16 is screwed on the external thread section of the oil washing pipe 1 on the left side of the circulating water condensation component, and the right end face of the left-end screw-on flange 16 abuts against the leftmost annular water pipe 8, and a right-end screw-on flange 17 is screwed on the external thread section of the oil washing pipe 1 on the right side of the flue gas condensation component, and the left end face of the right-end screw-on flange 17 abuts against the rightmost annular flue gas pipe 11.

[0042] The purpose of the left-end screw-on flange 16 and the right-end screw-on flange 17 installed on the external threaded section of the oil washing pipeline 1 is to control the spacing adjustment of each adjacent annular water pipe 8 and annular flue gas pipe 11 by screwing them together to get closer or farther away, so as to better cooperate with each other to achieve the purpose of temperature coordination of the two to condense the outer wall of the oil washing pipeline 1.

[0043] In any of the above solutions, it is preferred that the fan 6 is a temperature-controlled fan 6, and the water pump 7 is a temperature-controlled water pump 7. Both the temperature-controlled fan 6 and the temperature-controlled water pump 7 are existing technology products.

[0044] In any of the above schemes, it is preferred that the liquid inlet pipe 2 and the liquid outlet pipe 3 are respectively connected to an external water source, and the air inlet pipe 5 and the air outlet pipe 4 are respectively connected to an external smoke exhaust pipe.

[0045] The external flue gas exhaust duct can be a flue gas duct of the medium and low temperature section discharged from an adjacent process, and the external water source can be selected from a nearby warm water source as needed. No specific requirements are made and will not be elaborated here.

[0046] Specific working principle:

[0047] The temperature control type condenser mainly relies on the temperature control type condenser to complete the temperature conduction on the surface of the oil washing pipeline 1 of the current pipe section, thereby realizing the cooling control of the internal oil and gas to ensure the precision control of the cooling range.

[0048] In the utility model, a circulating water condensation component and a flue gas condensation component are provided to achieve the purpose of rapid temperature control. When the condensation temperature variation range needs to be controlled, it can be achieved by increasing or decreasing the temperature or flow rate of the circulating water inside the circulating water condensation component.

[0049] This can be achieved by increasing or decreasing the temperature or flow of the flue gas inside the flue gas condensation component. At the same time, the regulation of the circulating water condensation component and the flue gas condensation component can be coordinated with each other to further achieve the purpose of improving the regulation accuracy and effectively adjust the temperature of the outer wall of the oil washing pipeline 1 within the required range.

[0050] The purpose of controlling the current temperature of the flue gas and circulating water is achieved by controlling the fan 6 and the water pump 7 through the corresponding temperature controller; the fan 6 and the water pump 7 themselves can control the corresponding flue gas flow rate and the circulating water flow rate.

[0051] Specifically, when the circulating water condensation component is working, the circulating water from the external circulating water source is introduced, and the circulating water is introduced through the liquid inlet pipe 2. The circulating water continuously passes through the corresponding annular water pipe 8 and U-shaped water pipe 9, and finally passes through the liquid outlet pipe 3 at the end to be transported back to the water source. Here, the temperature of the circulating water can be heated and controlled or cooled according to the control of the temperature required for condensation. When the flue gas condensation component is working, the flue gas discharged from the external flue gas discharge pipe is introduced, and the flue gas is introduced through the air inlet pipe 5. The flue gas continuously passes through the corresponding annular flue gas pipe 11 and U-shaped flue gas pipe 12, and finally passes through the outlet pipe 4 at the end to be transported back to the flue gas discharge pipe. Here, the temperature of the flue gas can be heated and controlled again according to the control of the temperature required for condensation, or it can be directly circulated without treatment.

[0052] From the above, it can be seen that the temperature-controlled condenser adopts a circulating water condensation component and a flue gas condensation component to cooperate with each other to achieve the purpose of condensing and cooling the outer surface of the oil washing pipeline 1 in the existing process. The cooperation of the two components can effectively control the temperature; the flow direction of the circulating water and the flow direction of the flue gas are arranged relative to each other, which can ensure the control of the temperature of each annular water pipe 8 directly covering the outer wall of the oil washing pipeline 1 and the control of the temperature of each annular flue gas pipe 11, effectively ensuring the condensation and cooling of the oil washing pipeline 1 through heat conduction of the pipeline, and at the same time, the cooperation of the two can better ensure the oil flow inside the oil washing pipeline 1 Different condensation effects at different times; controlling the mutual changes in the flow rates of circulating water and flue gas can better achieve balanced control of the condensation temperature, control the circulating water flow rate and the flue gas flow rate, and achieve the purpose of controlling the condensation effect on demand; the spacing distance between each adjacent annular water pipe 8 and annular flue gas pipe 11 can be quickly adjusted by screwing together the left-end screw-in flange 16 and the right-end screw-in flange 17, and the change in the spacing distance between two adjacent annular water pipes 8 and annular flue gas pipes 11 can ensure the adjustment and control of the condensation temperature conducted inside the oil washing pipeline 1 within the current pipe section distance.

[0053] The above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model. For technicians in this technical field, any replacement improvements or changes made to the implementation methods of the utility model fall within the protection scope of the utility model.

[0054] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. A combined temperature-controlled condenser, characterized in that: It comprises a horizontally arranged oil washing pipeline, on which a circulating water condensation assembly and a flue gas condensation assembly are arranged along the length direction of the oil washing pipeline, the circulating water condensation assembly and the flue gas condensation assembly are staggeredly arranged on the outer side wall of the oil washing pipeline, the left end of the circulating water condensation assembly is provided with a liquid inlet pipeline, the right end of the circulating water condensation assembly is provided with a liquid outlet pipeline, the left end of the flue gas condensation assembly is provided with an air outlet pipeline, and the right end of the flue gas condensation assembly is provided with an air inlet pipeline; the interior of the circulating water condensation assembly is used for introducing circulating water, and the interior of the flue gas condensation assembly is used for introducing recovered flue gas; wherein the flow direction of the circulating water is arranged opposite to the flow direction of the flue gas; a fan is installed on the liquid inlet pipeline, and a water pump is installed on the air inlet pipeline.

2. A combined temperature-controlled condenser according to claim 1, characterized in that: The circulating water condensation assembly includes a plurality of annular water pipes which are evenly spaced and sleeved on the outer side wall of the oil washing pipeline and distributed along its axial direction. Adjacent annular water pipes are connected by corresponding U-shaped water pipes. The bottom inlet end of the annular water pipe located on the far left is connected to the liquid inlet pipeline, and the bottom outlet end of the annular water pipe located on the far right is connected to the liquid outlet pipeline.

3. A combined temperature-controlled condenser according to claim 2, characterized in that: A hydraulic control valve is installed on the liquid outlet pipeline.

4. A combined temperature-controlled condenser according to claim 3, characterized in that: The flue gas condensation assembly includes a plurality of annular flue gas pipes evenly spaced and sleeved on the outer wall of the oil washing pipe between two adjacent annular water pipes. Each of the annular flue gas pipes is extended along the axial direction of the oil washing pipe. Adjacent annular flue gas pipes are connected by corresponding U-shaped flue gas pipes. The bottom inlet end of the U-shaped flue gas pipe on the far right is connected to the air intake pipe, and the bottom outlet end of the annular flue gas pipe on the far left is connected to the air intake pipe.

5. A combined temperature-controlled condenser according to claim 4, characterized in that: An air control valve is installed on the air intake pipeline.

6. A combined temperature-controlled condenser according to claim 5, characterized in that: A water bellows is arranged in the middle of the horizontal section of each U-shaped water pipe.

7. A combined temperature-controlled condenser according to claim 6, characterized in that: A flue gas corrugated pipe is arranged in the middle of the horizontal section of each U-shaped flue gas pipe.

8. A combined temperature-controlled condenser according to claim 7, characterized in that: A left-end screw-on flange is screwed on the external threaded section of the oil washing pipeline on the left side of the circulating water condensation component, and the right end face of the left-end screw-on flange abuts the leftmost annular water pipe. A right-end screw-on flange is screwed on the external threaded section of the oil washing pipeline on the right side of the flue gas condensation component, and the left end face of the right-end screw-on flange abuts the rightmost annular flue gas pipe.

9. A combined temperature-controlled condenser according to claim 8, characterized in that: The fan is a temperature-controlled fan, and the water pump is a temperature-controlled water pump.

10. A combined temperature-controlled condenser according to claim 9, characterized in that: The liquid inlet pipe and the liquid outlet pipe are respectively connected to an external water source, and the air inlet pipe and the air outlet pipe are respectively connected to an external smoke exhaust pipe.