Ear picking and chopping integrated device of fresh corn harvester
By designing an integrated ear picking and chopping device on a fresh corn harvester, using high-speed cutting and crushing technology, the problems of complex ear picking mechanism and low recovery rate are solved, efficient recycling of stems and soil avoidance are achieved, and harvesting is improved Efficiency and feed quality.
Patent Information
- Application Number
- CN202421002703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing fresh corn ear-picking combined harvester has problems such as complex ear-picking mechanism, poor adaptability, serious waste of seeds and low stem recovery, which affects the harvesting efficiency and livestock feed quality.
A fully-chopped and chopped ears of fresh corn harvester is designed, using a mobile frame, crushing unit, conveyor belt and high-speed cutting blade. The stems are processed through high-speed cutting and crushing to achieve complete recycling of the above part of the stem root. and avoid soil entry, improving recovery and feed quality.
The recovery rate of fresh corn harvesters is improved, the risk of soil entering the stem roots is reduced, the quality of livestock feed is ensured, and the problems of complex transmission mechanisms and low recovery are overcome in the prior art.
Smart Images

Figure CN222193156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural harvesting, in particular to an ear picking and chopping integrated device for a fresh corn harvester. Background Art
[0002] With the rapid development of agricultural mechanization in my country, fresh corn harvesters have also developed rapidly. In China, except for a few areas such as Northeast China and Xinjiang, which use direct harvesting of fresh corn kernels, most other fresh corn harvests are harvested by picking ears. Existing fresh corn picking combine harvesters generally use plate-type picking ears and roller-type picking ears. Both of these picking ear methods are longitudinally inclined picking ears in rows, and both are picking ears directly on fresh corn plants. Such ear picking has the following disadvantages, which seriously restrict the development of fresh corn harvester technology. Disadvantage 1: With the increase of the number of harvesting rows, the ear picking mechanism of existing fresh corn harvester becomes more and more complicated. For example, a four-row fresh corn harvester has four identical ear picking mechanisms. Sometimes, in order to adapt to different row spacings, a multi-channel ear picking cutter is used, and the transmission mechanism becomes more complicated. Disadvantage 2: When picking ears, most of them are harvested in pairs. Since it is very troublesome to turn around in the harvesting operation, the adaptability of existing fresh corn harvesters is poor, which greatly reduces the harvesting efficiency. Disadvantage 3: When picking ears, especially roller-type ear picking, a lot of seeds are knocked off. Since the knocked-off seeds fall directly into the ground and are difficult to recover, it causes great waste. Disadvantage 4: The stem recovery after ear picking is not ideal. After the existing fresh corn plants are picked, the stems are mostly crushed or chopped and returned to the field. A small part of them are chopped or crushed before recycling, but the stem recovery rate is low, generally only about 60%, and the stems recovered after crushing contain more dust impurities, which affects the quality of livestock feed.
[0003] In summary, the existing fresh corn harvester cannot fully recycle the stems of fresh corn plants after picking the ears, the recovery rate is low, and the stems recovered after crushing contain more dust and impurities, which affects the quality of livestock feed. Utility Model Content
[0004] The utility model proposes an integrated ear picking and shredding device for a fresh corn harvester to solve the problems that the existing fresh corn harvester cannot fully recycle the stems of the fresh corn plants after picking the ears, the recovery rate is low, and the stems recovered after crushing contain more dust and impurities, which affects the quality of livestock feed.
[0005] The utility model discloses a fresh corn harvester ear picking and shredding integrated device, the specific structure of which includes a mobile frame 1, a frame connecting rod 2, a shredding unit, a conveyor belt bracket 9, a No. 1 conveyor belt 10, a horizontal conveyor belt 11, a No. 2 conveyor belt 12, an L-shaped supporting connecting plate 13, a knife bar 14, a cutting blade 15, a gathering block 16, a driving pulley 17, an L-shaped support plate 18, a motor 19, a tensioning wheel 20, a belt 21 and a driven pulley 22;
[0006] A frame connecting rod 2 is provided on the upper surface of one end of the mobile frame 1, and a crushing unit and a No. 1 conveyor belt 10 are provided in sequence from left to right in the middle of the upper surface of the mobile frame 1. The No. 1 conveyor belt 10 is fixedly connected to the upper surface of the mobile frame 1 through a conveyor belt bracket 9. The top of the No. 1 conveyor belt 10 is connected to the feeding port of the crushing unit. A strip groove is provided in the middle of the upper surface of the other end of the mobile frame 1 along the length direction, and a horizontal conveyor belt 11 is provided inside the groove. One end of the horizontal conveyor belt 11 is arranged close to the bottom end of the No. 1 conveyor belt 10. The mobile frame An L-shaped support connecting plate 13 is provided on the other end side wall of 1, the vertical section of the L-shaped support connecting plate 13 is arranged at 120 degrees with the axis of the horizontal section, and a strip groove is processed in the middle of the vertical section of the L-shaped support connecting plate 13 along the length direction, and a second conveyor belt 12 is arranged in the strip groove, and the top of the second conveyor belt 12 is arranged close to the other end of the horizontal conveyor belt 11, and a strip through hole is provided at the middle edge of one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13 is uniformly provided along the width direction. Two knife bars 14 are evenly provided, and the knife bars 14 are rotatably connected to the L-shaped support connecting plate 13, and each knife bar 14 is evenly provided with n cutting blades 15, n is a positive integer, and an L-shaped support plate 18 is provided on the lower surface of the horizontal section of the L-shaped support connecting plate 13, and a motor 19 is provided on the L-shaped support plate 18. After the bottom end of one of the knife bars 14 passes through the horizontal section of the L-shaped support connecting plate 13 and the center hole of the driving pulley 17, it is connected to the output end of the motor 19 through a coupling, and the driving pulley 17 is fixed to the bottom end of the knife bar 14, and the other knife bar After the bottom end of 14 passes through the horizontal section of the L-shaped support connecting plate 13, it is inserted into the center hole of the driven pulley 22, and the driven pulley 22 is fixed to the bottom end of another knife rod 14. Two tensioning wheels 20 are evenly arranged in the middle of the lower surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and the tensioning wheel 20 is rotatably connected to the horizontal section of the L-shaped support connecting plate 13. The driving pulley 17, the two tensioning wheels 20 and the driven pulley 22 are connected by a belt 21. A gathering block 16 is respectively arranged at both ends of the width side of the horizontal section of the L-shaped support connecting plate 13;
[0007] Furthermore, the two knife bars 14 are symmetrically arranged relative to the center line of the strip-shaped through hole on the horizontal section of the L-shaped supporting connecting plate 13;
[0008] Furthermore, each of the knife bars 14 is provided with a limit plate, and the limit plate is integrally arranged with the knife bar 14, and the lower surface of the limit plate contacts the upper surface of the horizontal section of the L-shaped supporting connecting plate 13;
[0009] Furthermore, the width of the strip-shaped through hole on the horizontal section of the L-shaped supporting connecting plate 13 is smaller than the gap between the two gathering blocks 16;
[0010] Furthermore, the motor 19 is fixedly connected to the upper surface of the horizontal section of the L-shaped support plate 18 through a motor seat;
[0011] Furthermore, the top end of the vertical section of the L-shaped support plate 18 is welded and fixed to one end of the lower surface of the horizontal section of the L-shaped support connecting plate 13;
[0012] Furthermore, the number n of the cutting blades 15 on the knife bar 14 is 5≤n≤10;
[0013] Furthermore, a gap is provided between every two cutting blades 15 on the knife bar 14, and the gap is 50 mm to 80 mm;
[0014] Furthermore, the cutting blade 15 is fixedly arranged with the blade rod 14;
[0015] Furthermore, the crushing unit comprises a crushing box 3, a crushing blade 4, a crushing drive motor 5, a drive belt 6, a crushing blade rod 7 and a drive pulley 8;
[0016] Two crushing blades 7 are evenly arranged inside the crushing box 3, and the ends of the crushing blades 7 are rotatably connected to the inner wall of the crushing box 3. A driving pulley 8 is arranged on the top of each crushing blade 7. A crushing driving motor 5 is arranged at one end of the upper surface of the crushing box 3. After the output end of the crushing driving motor 5 passes through the crushing box 3, it is fixedly connected to the top of one of the crushing blades 7 through a coupling. The driving pulleys 8 on the two crushing blades 7 are connected through a driving belt 6. A plurality of crushing blades 4 are evenly arranged on each crushing blade 7 along the axial direction, and the crushing blades 4 are integrally arranged with the crushing blade 7; a feeding port is arranged at one end of the upper surface of the crushing box 3, and a discharge port is arranged at the center of the bottom of the crushing box 3;
[0017] Furthermore, when in use, the device is connected to the fresh corn harvester through the frame connecting rod 2. After the fresh corn plants are plucked, a strip through hole is provided along the length direction at the middle edge of one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13, and two knife rods 14 are evenly provided along the width direction at one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13, and the knife rods 14 are rotatably connected to the L-shaped support connecting plate 13, and each knife rod 14 is evenly provided with a plurality of cutting blades 15, and the bottom end of one of the knife rods 14 passes through the horizontal section of the L-shaped support connecting plate 13 and the center hole of the driving pulley 17 , connected to the output end of the motor 19 through a coupling, and the driving pulley 17 is fixed to the bottom end of the knife rod 14, and the bottom end of the other knife rod 14 passes through the horizontal section of the L-shaped support connecting plate 13, and is inserted into the center hole of the driven pulley 22, and the driven pulley 22 is fixed to the bottom end of the other knife rod 14, and two tensioning wheels 20 are evenly arranged in the middle of the lower surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and the tensioning wheel 20 is rotatably connected to the horizontal section of the L-shaped support connecting plate 13, and the driving pulley 17, the two tensioning wheels 20 and the driven pulley 22 are connected by a belt 21; start the motor 19 to drive the two The cutting blade 15 on the knife bar 14 rotates at a high speed, and the position of the mobile frame 1 is adjusted by using the two gathering blocks 16 along the width side of the horizontal section of the L-shaped supporting connecting plate 13, so that the two gathering blocks 16 are aligned with the ridge, and then the mobile frame 1 is adjusted to move forward slowly, and a pair of high-speed rotating cutting units are used to cut the part above the root of the stem, thereby preventing the soil at the root of the stem from entering the device. Protective nets are respectively provided on both sides of the vertical section of the L-shaped supporting connecting plate 13, and the cut stems continuously fall onto the upper surface of the No. 2 conveyor belt 12; using the No. 1 conveyor belt 10 and the horizontal conveyor The belt 11 and the second conveyor belt 12 transport the cut stems to the inside of the crushing box 3. At this time, the crushing drive motor 5 in the crushing unit is started to make the crushing blades 4 on the two crushing knife bars 7 inside the crushing box 3 rotate at a high speed, thereby crushing the stems; when all the stems are cut and crushed, the discharge port at the bottom of the crushing box 3 is opened to discharge the powder inside the crushing box 3; using this structure of the integrated ear picking and shredding device, the part above the root of the stem can be completely recovered, the recovery rate is improved, the soil at the root of the stem is prevented from entering the device, and the quality of livestock feed is guaranteed.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The utility model overcomes the shortcomings of the prior art and utilizes a pair of high-speed rotating cutting units to cut the portion above the stem root, thereby preventing soil at the stem root from entering the device; protective nets are respectively provided on both sides of the vertical section of the L-shaped supporting connecting plate, and the cut stems continuously fall into the upper surface of the No. 2 conveyor belt; the No. 1 conveyor belt, the horizontal conveyor belt and the No. 2 conveyor belt are utilized to transport the cut stems to the interior of the crushing box, at which time the crushing drive motor in the crushing unit is started to make the crushing blades on the two crushing cutter bars inside the crushing box rotate at high speed, thereby achieving the crushing of the stems; when all the stems are cut and crushed, the discharge port at the bottom of the crushing box is opened to discharge the powder inside the crushing box; using the integrated ear picking and shredding device of this structure, the portion above the stem root can be completely recovered, thereby improving the recovery rate, preventing soil at the stem root from entering the device, and ensuring the quality of livestock feed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front view of a fresh corn harvester ear picking and chopping integrated device described in the utility model;
[0021] Figure 2 It is a schematic diagram of the connection structure between the L-shaped support connecting plate and the knife rod in the integrated ear picking and chopping device of the fresh corn harvester described in the utility model;
[0022] Figure 3 The utility model discloses an upward view of an L-shaped supporting connecting plate in an integrated ear picking and chopping device of a fresh corn harvester. DETAILED DESCRIPTION
[0023] Specific implementation method 1: Combination Figures 1 to 3 The present embodiment is described. The present embodiment is a fresh corn harvester ear picking and shredding integrated device, and its specific structure includes a mobile frame 1, a frame connecting rod 2, a shredding unit, a conveyor belt bracket 9, a No. 1 conveyor belt 10, a horizontal conveyor belt 11, a No. 2 conveyor belt 12, an L-shaped supporting connecting plate 13, a knife bar 14, a cutting blade 15, a gathering block 16, a driving pulley 17, an L-shaped support plate 18, a motor 19, a tensioning wheel 20, a belt 21 and a driven pulley 22;
[0024] A frame connecting rod 2 is provided on the upper surface of one end of the mobile frame 1, and a crushing unit and a No. 1 conveyor belt 10 are provided in sequence from left to right in the middle of the upper surface of the mobile frame 1. The No. 1 conveyor belt 10 is fixedly connected to the upper surface of the mobile frame 1 through a conveyor belt bracket 9. The top of the No. 1 conveyor belt 10 is connected to the feeding port of the crushing unit. A strip groove is provided in the middle of the upper surface of the other end of the mobile frame 1 along the length direction, and a horizontal conveyor belt 11 is provided inside the groove. One end of the horizontal conveyor belt 11 is arranged close to the bottom end of the No. 1 conveyor belt 10. The mobile frame An L-shaped support connecting plate 13 is provided on the other end side wall of 1, the vertical section of the L-shaped support connecting plate 13 is arranged at 120 degrees with the axis of the horizontal section, and a strip groove is processed in the middle of the vertical section of the L-shaped support connecting plate 13 along the length direction, and a second conveyor belt 12 is arranged in the strip groove, and the top of the second conveyor belt 12 is arranged close to the other end of the horizontal conveyor belt 11, and a strip through hole is provided at the middle edge of one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13 is uniformly provided along the width direction. Two knife bars 14 are evenly provided, and the knife bars 14 are rotatably connected to the L-shaped support connecting plate 13, and each knife bar 14 is evenly provided with n cutting blades 15, n is a positive integer, and an L-shaped support plate 18 is provided on the lower surface of the horizontal section of the L-shaped support connecting plate 13, and a motor 19 is provided on the L-shaped support plate 18. After the bottom end of one of the knife bars 14 passes through the horizontal section of the L-shaped support connecting plate 13 and the center hole of the driving pulley 17, it is connected to the output end of the motor 19 through a coupling, and the driving pulley 17 is fixed to the bottom end of the knife bar 14, and the other knife bar After the bottom end of 14 passes through the horizontal section of the L-shaped support connecting plate 13, it is inserted into the center hole of the driven pulley 22, and the driven pulley 22 is fixed to the bottom end of another knife rod 14. Two tensioning wheels 20 are evenly arranged in the middle of the lower surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and the tensioning wheel 20 is rotatably connected to the horizontal section of the L-shaped support connecting plate 13. The driving pulley 17, the two tensioning wheels 20 and the driven pulley 22 are connected by a belt 21. A gathering block 16 is respectively arranged at both ends of the width side of the horizontal section of the L-shaped support connecting plate 13;
[0025] In this specific embodiment, when in use, the device is connected to the fresh corn harvester through the frame connecting rod 2. After the fresh corn plants are plucked, a strip through hole is provided along the length direction at the middle edge of one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13, and two knife rods 14 are evenly provided along the width direction at one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13, and the knife rods 14 are rotatably connected to the L-shaped support connecting plate 13, and each knife rod 14 is evenly provided with a plurality of cutting blades 15, and the bottom end of one of the knife rods 14 passes through the horizontal section of the L-shaped support connecting plate 13 and the center hole of the driving pulley 17 Afterwards, it is connected to the output end of the motor 19 through a coupling, and the driving pulley 17 is fixed to the bottom end of the knife rod 14. After the bottom end of the other knife rod 14 passes through the horizontal section of the L-shaped support connecting plate 13, it is inserted into the center hole of the driven pulley 22, and the driven pulley 22 is fixed to the bottom end of the other knife rod 14. Two tensioning wheels 20 are evenly arranged in the middle of the lower surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and the tensioning wheel 20 is rotatably connected to the horizontal section of the L-shaped support connecting plate 13. The driving pulley 17, the two tensioning wheels 20 and the driven pulley 22 are connected by a belt 21; start the motor 19 to drive The cutting blades 15 on the two knife bars 14 rotate at high speed, and the two gathering blocks 16 along the width side of the horizontal section of the L-shaped supporting connecting plate 13 are used to adjust the position of the mobile frame 1 so that the two gathering blocks 16 are aligned with the ridge ditch, and then the mobile frame 1 is adjusted to move forward slowly, and a pair of high-speed rotating cutting units are used to cut the part above the root of the stem, thereby preventing the soil at the root of the stem from entering the device. Protective nets are respectively provided on both sides of the vertical section of the L-shaped supporting connecting plate 13, and the cut stems continuously fall onto the upper surface of the No. 2 conveyor belt 12; using the No. 1 conveyor belt 10 and the horizontal conveyor The conveyor belt 11 and the second conveyor belt 12 transport the cut stems to the inside of the crushing box 3. At this time, the crushing drive motor 5 in the crushing unit is started to make the crushing blades 4 on the two crushing knife bars 7 inside the crushing box 3 rotate at a high speed, thereby crushing the stems; when all the stems are cut and crushed, the discharge port at the bottom of the crushing box 3 is opened to discharge the powder inside the crushing box 3; using this structure of the integrated ear picking and shredding device, the part above the root of the stem can be completely recovered, which improves the recovery rate, avoids the soil at the root of the stem from entering the device, and ensures the quality of livestock feed.
[0026] Specific implementation method 2: Combination Figures 1 to 3 To explain this embodiment, this embodiment is a further limitation of the integrated ear picking and chopping device described in the specific embodiment one. In this embodiment, a fresh corn harvester integrated ear picking and chopping device is described, and the two knife bars 14 are symmetrically arranged relative to the center line of the strip through hole on the horizontal section of the L-shaped supporting connecting plate 13.
[0027] Specific implementation method three: Combination Figures 1 to 3 To explain this embodiment, this embodiment is a further limitation of the integrated ear picking and chopping device described in the specific embodiment one. This embodiment describes an integrated ear picking and chopping device for a fresh corn harvester, in which each knife bar 14 is provided with a limit plate, and the limit plate is integrally arranged with the knife bar 14, and the lower surface of the limit plate is in contact with the upper surface of the horizontal section of the L-shaped supporting connecting plate 13.
[0028] Specific implementation method four: Combination Figures 1 to 3 To explain this embodiment, this embodiment is a further limitation of the integrated ear picking and chopping device described in the specific embodiment one. In this embodiment, a fresh corn harvester integrated ear picking and chopping device is described, and the width of the strip through hole on the horizontal section of the L-shaped supporting connecting plate 13 is smaller than the gap between the two gathering blocks 16.
[0029] Specific implementation method five: Combination Figures 1 to 3 To explain this embodiment, this embodiment is a further limitation of the integrated ear picking and chopping device described in the specific embodiment 1. In this embodiment, a fresh corn harvester integrated ear picking and chopping device is described, and the motor 19 is fixedly connected to the upper surface of the horizontal section of the L-shaped support plate 18 through a motor seat.
[0030] Specific implementation method six: Combination Figures 1 to 3 To explain this embodiment, this embodiment is a further limitation of the integrated ear picking and chopping device described in the fifth embodiment. This embodiment describes an integrated ear picking and chopping device for a fresh corn harvester, in which the top end of the vertical section of the L-shaped support plate 18 is welded and fixed to one end of the lower surface of the horizontal section of the L-shaped support connecting plate 13.
[0031] Specific implementation method seven: Combination Figures 1 to 3 This embodiment is described as a further limitation of the integrated ear picking and chopping device described in the first embodiment. The integrated ear picking and chopping device for a fresh corn harvester described in this embodiment has a number n of cutting blades 15 on the knife bar 14, 5≤n≤10.
[0032] Specific implementation method eight: Combination Figures 1 to 3 To explain this embodiment, this embodiment is a further limitation of the integrated ear picking and chopping device described in Specific Embodiment 7. This embodiment describes an integrated ear picking and chopping device for a fresh corn harvester, wherein a gap is provided between every two cutting blades 15 on the knife bar 14, and the gap is 50 mm to 80 mm.
[0033] Specific implementation method nine: Combination Figures 1 to 3This embodiment is described as a further limitation of the integrated ear picking and chopping device described in the eighth embodiment. This embodiment is a fresh corn harvester integrated ear picking and chopping device, wherein the cutting blade 15 and the knife rod 14 are fixedly arranged.
[0034] Specific implementation method ten: Combination Figures 1 to 3 This embodiment is described. This embodiment is a further limitation of the ear picking and shredding integrated device described in the specific embodiment 1. The ear picking and shredding integrated device of the fresh corn harvester described in this embodiment, the shredding unit includes a shredding box 3, a shredding blade 4, a shredding drive motor 5, a drive belt 6, a shredding blade rod 7 and a drive pulley 8;
[0035] Two crushing blades 7 are evenly arranged inside the crushing box 3, and the ends of the crushing blades 7 are rotatably connected to the inner wall of the crushing box 3. A driving pulley 8 is arranged on the top of each crushing blade 7. A crushing driving motor 5 is arranged at one end of the upper surface of the crushing box 3. After the output end of the crushing driving motor 5 passes through the crushing box 3, it is fixedly connected to the top of one of the crushing blades 7 through a coupling. The driving pulleys 8 on the two crushing blades 7 are connected through a driving belt 6. A plurality of crushing blades 4 are evenly arranged on each crushing blade 7 along the axial direction, and the crushing blades 4 are integrally arranged with the crushing blade 7; a feeding port is arranged at one end of the upper surface of the crushing box 3, and a discharge port is arranged at the center of the bottom of the crushing box 3.
[0036] How it works
[0037] When in use, the device is connected to the fresh corn harvester through the frame connecting rod 2. After the fresh corn plants are plucked, a strip through hole is provided along the length direction at the middle edge of one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13, and two knife rods 14 are evenly provided along the width direction at one end of the upper surface of the horizontal section of the L-shaped support connecting plate 13, and the knife rods 14 are rotatably connected to the L-shaped support connecting plate 13, and each knife rod 14 is evenly provided with a plurality of cutting blades 15. After the bottom end of one of the knife rods 14 passes through the horizontal section of the L-shaped support connecting plate 13 and the center hole of the driving pulley 17, the knife rod 14 is connected to the vehicle frame. The shaft is connected to the output end of the motor 19, and the driving pulley 17 is fixed to the bottom end of the knife rod 14. After the bottom end of the other knife rod 14 passes through the horizontal section of the L-shaped support connecting plate 13, it is inserted into the center hole of the driven pulley 22, and the driven pulley 22 is fixed to the bottom end of the other knife rod 14. Two tensioning wheels 20 are evenly arranged in the middle of the lower surface of the horizontal section of the L-shaped support connecting plate 13 along the length direction, and the tensioning wheel 20 is rotatably connected to the horizontal section of the L-shaped support connecting plate 13. The driving pulley 17, the two tensioning wheels 20 and the driven pulley 22 are connected by a belt 21; start the motor 19 to drive the two knife rods The cutting blade 15 on 14 rotates at a high speed, and the two gathering blocks 16 along the width side of the horizontal section of the L-shaped supporting connecting plate 13 are used to adjust the position of the mobile frame 1 so that the two gathering blocks 16 are aligned with the ridge, and then the mobile frame 1 is adjusted to move forward slowly, and a pair of high-speed rotating cutting units are used to cut the part above the root of the stem, thereby preventing the soil at the root of the stem from entering the device. Protective nets are respectively provided on both sides of the vertical section of the L-shaped supporting connecting plate 13, and the cut stems continuously fall onto the upper surface of the No. 2 conveyor belt 12; using the No. 1 conveyor belt 10 and the horizontal conveyor belt 11 and the second conveyor belt 12 transport the cut stems to the inside of the crushing box 3, and then start the crushing drive motor 5 in the crushing unit to make the crushing blades 4 on the two crushing knife bars 7 inside the crushing box 3 rotate at a high speed, so as to crush the stems; when all the stems are cut and crushed, open the discharge port at the bottom of the crushing box 3 to discharge the powder inside the crushing box 3; using this structure of the ear picking and shredding integrated device, the part above the root of the stem can be completely recovered, the recovery rate is improved, the soil at the root of the stem is prevented from entering the device, and the quality of livestock feed is guaranteed.
Claims
1. A fresh corn harvester with ear picking and shredding device, characterized in that: It comprises a mobile frame (1), a frame connecting rod (2), a crushing unit, a conveyor belt bracket (9), a No. 1 conveyor belt (10), a horizontal conveyor belt (11), a No. 2 conveyor belt (12), an L-shaped supporting connecting plate (13), a knife bar (14), a cutting blade (15), a gathering block (16), a driving pulley (17), an L-shaped supporting plate (18), a motor (19), a tensioning wheel (20), a belt (21) and a driven pulley (22); A frame connecting rod (2) is provided on the upper surface of one end of the mobile frame (1); a crushing unit and a No. 1 conveyor belt (10) are provided in sequence from left to right in the middle of the upper surface of the mobile frame (1); the No. 1 conveyor belt (10) is fixedly connected to the upper surface of the mobile frame (1) through a conveyor belt bracket (9); the top of the No. 1 conveyor belt (10) is connected to the feeding port of the crushing unit; a strip groove is provided in the middle of the upper surface of the other end of the mobile frame (1) along the length direction; a horizontal conveyor belt (11) is provided inside the groove; one end of the horizontal conveyor belt (11) is arranged close to the bottom end of the No. 1 conveyor belt (10); the mobile frame ( An L-shaped support connecting plate (13) is provided on the other end side wall of the horizontal section, the vertical section of the L-shaped support connecting plate (13) is arranged at 120 degrees to the axis of the horizontal section, and a strip groove is processed in the middle of the vertical section of the L-shaped support connecting plate (13) along the length direction, a second conveyor belt (12) is arranged in the strip groove, and the top of the second conveyor belt (12) is arranged close to the other end of the horizontal conveyor belt (11), a strip through hole is provided at the middle edge of one end of the upper surface of the horizontal section of the L-shaped support connecting plate (13) along the length direction, and two knife bars ( 14), and the knife bar (14) is rotatably connected to the L-shaped support connecting plate (13), each knife bar (14) is evenly provided with n cutting blades (15), n is a positive integer, an L-shaped support plate (18) is provided on the lower surface of the horizontal section of the L-shaped support connecting plate (13), and a motor (19) is provided on the L-shaped support plate (18), and the bottom end of one knife bar (14) passes through the horizontal section of the L-shaped support connecting plate (13) and the center hole of the driving pulley (17), and is connected to the output end of the motor (19) through a coupling, and the driving pulley (17) is fixed to the bottom end of the knife bar (14), and the other knife bar (14) The bottom end of the L-shaped support connecting plate (13) passes through the horizontal section of the L-shaped support connecting plate (13) and is inserted into the center hole of the driven pulley (22). The driven pulley (22) is fixed to the bottom end of another knife rod (14). Two tensioning wheels (20) are evenly arranged in the middle of the lower surface of the horizontal section of the L-shaped support connecting plate (13) along the length direction. The tensioning wheels (20) are rotatably connected to the horizontal section of the L-shaped support connecting plate (13). The driving pulley (17), the two tensioning wheels (20) and the driven pulley (22) are connected by a belt (21). A gathering block (16) is respectively arranged at both ends of the width side of the horizontal section of the L-shaped support connecting plate (13).
2. The fresh corn harvester ear picking and shredding device according to claim 1, characterized in that: The two knife bars (14) are symmetrically arranged relative to the center line of the strip-shaped through hole on the horizontal section of the L-shaped supporting connecting plate (13).
3. The fresh corn harvester ear picking and shredding device according to claim 1, characterized in that: A limiting plate is provided on each knife rod (14), and the limiting plate and the knife rod (14) are integrally arranged, and the lower surface of the limiting plate contacts the upper surface of the horizontal section of the L-shaped supporting connecting plate (13).
4. The fresh corn harvester ear picking and shredding device according to claim 1, characterized in that: The width of the strip-shaped through hole on the horizontal section of the L-shaped supporting connecting plate (13) is smaller than the gap between the two gathering blocks (16).
5. The fresh corn harvester ear picking and shredding device according to claim 1, characterized in that: The motor (19) is fixedly connected to the upper surface of the horizontal section of the L-shaped support plate (18) via a motor seat.
6. The fresh corn harvester ear picking and shredding device according to claim 5, characterized in that: The top end of the vertical section of the L-shaped support plate (18) is welded and fixed to one end of the lower surface of the horizontal section of the L-shaped support connecting plate (13).
7. The fresh corn harvester ear picking and shredding device according to claim 1, characterized in that: The number n of the cutting blades (15) on the knife bar (14) is 5≤n≤10.
8. The fresh corn harvester ear picking and shredding device according to claim 7, characterized in that: A gap is provided between every two cutting blades (15) on the knife rod (14), and the gap is 50 mm to 80 mm.
9. The fresh corn harvester ear picking and chopping device according to claim 8, characterized in that: The cutting blade (15) and the knife rod (14) are fixedly arranged.
10. The fresh corn harvester ear picking and shredding device according to claim 1, characterized in that: The crushing unit comprises a crushing box (3), a crushing blade (4), a crushing drive motor (5), a drive belt (6), a crushing blade rod (7) and a drive pulley (8); Two crushing blades (7) are evenly arranged inside the crushing box (3), and the ends of the crushing blades (7) are rotatably connected to the inner wall of the crushing box (3). A driving pulley (8) is arranged at the top of each crushing blade (7). A crushing driving motor (5) is arranged at one end of the upper surface of the crushing box (3). After the output end of the crushing driving motor (5) passes through the crushing box (3), it is fixedly connected to the top of one of the crushing blades (7) through a coupling. The driving pulleys (8) on the two crushing blades (7) are connected through a driving belt (6). A plurality of crushing blades (4) are evenly arranged on each crushing blade (7) along the axial direction, and the crushing blades (4) are integrally arranged with the crushing blades (7); a feeding port is arranged at one end of the upper surface of the crushing box (3), and a discharge port is arranged at the center of the bottom of the crushing box (3).
