Anti-blocking tea processing pile fermentation device
By using isolation nets and cleaning brush plates in the tea processing pile device to prevent tea blockage, and through the adjustable stirring leaf structure, the problem of low tea stirring efficiency in the existing device is solved, and a more efficient tea pile is achieved process.
Patent Information
- Application Number
- CN202420833237.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The air inlet pipe and spray head of the existing tea processing plant are easily blocked by broken tea, and the stirring leaf structure is fixed, so it cannot be adjusted according to the size of the processing barrel, resulting in low tea stirring efficiency.
A tea processing and pile device for anti-blocking is designed, using the combination of isolation net, cleaning brush plate and connecting shaft to prevent the tea from clogging the nozzle, and the mixing leaves are realized through the combination of slide, connecting rod and U-shaped fixing seat. Adjustability to adapt to different sizes of processing barrels.
It effectively prevents clogging of broken tea, improves steam emission efficiency, and improves the efficiency of tea piles, making tea processing more uniform and efficient.
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Figure CN222193984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to an anti-blocking tea processing pile fermentation device. Background Art
[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea tree. It has aliases such as tea, tea, tea, and tea. The ingredients of tea include catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, which are good for health. Tea beverages made from tea leaves are one of the three major beverages in the world.
[0003] Piling is a tea-making process. After the tea leaves are harvested and initially processed into raw tea, the aging of the tea is accelerated artificially. Generally speaking, the pile-fermentation method is to sprinkle water on the raw tea to promote the action of tea enzymes. Microorganisms also participate in the fermentation during this period. After the tea leaves are converted to a certain degree, they are spread out to dry. After piling, the color of the tea leaves has changed from green to yellow, chestnut red, and chestnut black, depending on the degree of piling. Academically, it is classified as tea. Therefore, the pile-fermentation device is indispensable in the processing of tea.
[0004] The existing patent (publication number: CN217407660U) discloses a tea processing pile-making device, including a vertical plate, an upper portion of one side of the vertical plate is fixedly connected to one end of a rectangular plate, the upper end of the rectangular plate is fixedly connected to a motor, the output shaft of the motor is fixedly connected to the center of pulley one, the center of pulley one is fixedly connected to the center of gear one, gear one meshes with gear two, and the center axis of gear two passes through and is movably connected to the middle of the upper end of the vertical plate. The utility model relates to the field of tea processing equipment, and specifically to a tea processing pile-making device. The utility model is a tea processing pile-making device, which is conducive to realizing tea processing and pile-making. In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The existing pile fermentation device sets the air inlet pipe and the nozzle in the middle of the processing barrel, which makes it easy for broken tea leaves in the tea leaves to enter the interior of the air pipe through the nozzle during the stirring and turning process when the tea leaves are piled, causing blockage of the nozzle, thereby affecting the discharge of steam; 2. The stirring blades of the traditional pile fermentation device are mostly fixed structures and cannot be adjusted according to the size of the processing barrel, so that the stirring blades have limited movement area for the tea leaves in the processing barrel, resulting in low stirring efficiency of the tea leaves. Utility Model Content
[0005] The utility model aims to provide a tea processing pile-fermenting device which is anti-clogging, so as to solve the problems proposed in the above background technology that the existing pile-fermenting device arranges the air inlet pipe and the nozzle in the middle of the processing barrel, so that the broken tea in the tea leaves enters the inside of the air pipe through the nozzle during the stirring and turning process, resulting in the blockage of the nozzle, thereby affecting the discharge of steam, and the stirring blades of the traditional pile-fermenting device are mostly fixed structures and cannot be adjusted according to the size of the processing barrel, so that the stirring blades have limited movement area for the tea leaves in the processing barrel, thereby resulting in low tea stirring efficiency. To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea processing and pile fermentation device with anti-clogging, comprising a shell assembly and a processing barrel, a box body is arranged at the top of the processing barrel, a motor is arranged at one side of the processing barrel, a connecting shaft is arranged at two inner walls of the processing barrel through bearings, a plurality of slots are opened on one side of the connecting shaft, two sliding seats are arranged outside the connecting shaft, a plurality of U-shaped fixing seats are arranged at equal angles on the outsides of the two sliding seats, a first positioning rod is arranged at two inner walls of a plurality of the U-shaped fixing seats, a connecting rod is arranged outside a plurality of the first positioning rods, a second positioning rod is arranged at one end of a plurality of the connecting rods away from the first positioning rod, a U-shaped mounting seat is arranged at both ends of a plurality of the second positioning rods, a stirring blade is arranged at one side of a plurality of the U-shaped mounting seats, a cleaning brush plate is embedded in a plurality of the stirring blades at a side away from the U-shaped mounting seats, and an isolation net is arranged at the inner top of the processing barrel.
[0006] Further preferably, the shell assembly includes a base, a steam generator and two supports are arranged on the top of the base in sequence from left to right, a connecting pipe is arranged on the top of the steam generator, and a plurality of atomizing nozzles are arranged on the bottom of the connecting pipe.
[0007] Further preferably, there are seven atomizing nozzles in total.
[0008] Further preferably, the central axis of the motor is consistent with the central axis of the connecting shaft.
[0009] Further preferably, a control clamping rod is disposed outside the two slide seats, and a clamping structure is provided between the two control clamping rods and the clamping slots.
[0010] Further preferably, both ends of the plurality of connecting rods rotate around the central axis of the first positioning rod and the second positioning rod.
[0011] Further preferably, the two connecting rods and one stirring blade form a group, and there are three groups in total.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, through the cooperation of the isolation net, the cleaning brush plate and the connecting shaft, the tea processing pile-making device can clean the broken tea adhered to the surface of the isolation net during use, thereby solving the problem that the isolation net is blocked by broken tea and the tea leaves in the processing barrel are unevenly piled, thereby effectively preventing the broken tea from clogging the atomizing nozzle during the stirring process, thereby greatly improving the steam emission efficiency.
[0014] In the utility model, through the cooperation of the sliding seat, the connecting rod and the U-shaped fixing seat, the tea processing pile-making device can adjust the stirring blade according to the size of the processing barrel during use, thereby solving the problem that the stirring blade cannot be adjusted according to the size of the processing barrel, resulting in a limited area for the stirring blade to move the tea leaves inside the processing barrel, thereby improving the tea pile-making efficiency and meeting the anti-clogging tea processing pile-making requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0018] Figure 4 It is a schematic diagram of the internal enlarged structure of the connecting shaft of the utility model from the side.
[0019] In the figure: 1. Shell assembly; 101. Base; 102. Steam generator; 103. Support; 104. Connecting pipe; 105. Atomizing nozzle; 2. Processing barrel; 3. Box body; 4. Motor; 5. Connecting shaft; 6. Slot; 7. Sliding seat; 8. U-shaped fixing seat; 9. First positioning rod; 10. Connecting rod; 11. Second positioning rod; 12. U-shaped mounting seat; 13. Stirring blade; 14. Cleaning brush plate; 15. Isolation net. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 4The utility model provides a technical solution: an anti-clogging tea processing pile-fermenting device, comprising a shell assembly 1 and a processing barrel 2, a box body 3 is arranged at the top of the processing barrel 2, a motor 4 is arranged on one side of the processing barrel 2, a connecting shaft 5 is arranged on the inner two walls of the processing barrel 2 through bearings, a plurality of slots 6 are opened on one side of the connecting shaft 5, two slide seats 7 are arranged on the outside of the connecting shaft 5, a plurality of U-shaped fixing seats 8 are arranged at equal angles on the outside of the two slide seats 7, a first positioning rod 9 is arranged on the inner two walls of the plurality of U-shaped fixing seats 8, a connecting rod 10 is arranged on the outer side of the plurality of first positioning rods 9, a second positioning rod 11 is arranged on one end of the plurality of connecting rods 10 away from the first positioning rod 9, a U-shaped mounting seat 12 is arranged at both ends of the plurality of second positioning rods 11, a stirring blade 13 is arranged on one side of the plurality of U-shaped mounting seats 12, a cleaning brush plate 14 is embedded in the side of the plurality of stirring blades 13 away from the U-shaped mounting seat 12, and an isolation net 15 is arranged on the inner top of the processing barrel 2.
[0022] In this embodiment, Figure 1 As shown, the housing assembly 1 includes a base 101 , a steam generator 102 and two supports 103 are arranged on the top of the base 101 from left to right, a connecting pipe 104 is arranged on the top of the steam generator 102 , and a plurality of atomizing nozzles 105 are arranged on the bottom of the connecting pipe 104 .
[0023] In this embodiment, Figure 2 As shown, there are seven atomizing nozzles 105, which greatly improve the steam emission efficiency and thus increase the yield of tea leaves during pile fermentation.
[0024] In this embodiment, Figure 2 As shown, the central axis of the motor 4 is consistent with the central axis of the connecting shaft 5, so that the tea leaves inside the processing barrel 2 can be released from the steam more evenly and quickly, thereby improving the quality and efficiency of tea leaves fermentation.
[0025] In this embodiment, Figure 3 As shown, control levers are arranged outside the two slide seats 7 , and a clamping structure is arranged between the two control levers and the clamping slots 6 .
[0026] In this embodiment, Figure 4 As shown, both ends of the plurality of connecting rods 10 rotate with the central axis of the first positioning rod 9 and the second positioning rod 11 as the center of the circle; the stirring blade 13 is adjusted according to the size of the processing barrel 2, which solves the problem that the stirring blade 13 cannot be adjusted according to the size of the processing barrel 2, resulting in a limited area for the stirring blade 13 to move the tea leaves inside the processing barrel 2, thereby improving the efficiency of tea leaf pile fermentation.
[0027] In this embodiment, Figure 4As shown, two connecting rods 10 and one stirring blade 13 form a group, and there are three groups in total; the broken tea leaves adhering to the surface of the isolation net 15 can be cleaned up, and the problem that the isolation net 15 is blocked by the broken tea leaves and the tea leaves in the processing barrel 2 are not evenly piled is solved, thereby effectively preventing the broken tea leaves from clogging the atomizing nozzle 105 during the stirring process.
[0028] The use method and advantages of the utility model: When the anti-blocking tea processing pile fermentation device is used, the working process is as follows:
[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, firstly, the base 101 is placed in the designated area, and then the two slides 7 are moved in opposite directions according to the size of the processing barrel 2. At this time, the two slides 7 are moved respectively by the three U-shaped fixing seats 8 with the connecting rods 10 and the U-shaped mounting seats 12. At the same time, the U-shaped mounting seats 12 drive the stirring blades 13 and the cleaning brush plate 14 to move synchronously, so that the edge of the cleaning brush plate 14 fits with the inner wall of the processing barrel 2, and then the control card rod is rotated to make the control card rod engage with the inside of the card slot 6, and fix the slide 7 to prevent the slide 7 from moving during use, so as to adjust the stirring blades 13 according to the size of the processing barrel 2, solve the problem that the stirring blades 13 cannot be adjusted according to the size of the processing barrel 2, resulting in a limited area for the stirring blades 13 to move the tea leaves inside the processing barrel 2, thereby improving the efficiency of tea pile fermentation, and then the tea leaves that need to be piled are put into the processing barrel 2 through the feed port. , the steam generator 102 and the motor 4 are started by the controller, the steam inside the steam generator 102 enters the interior of the atomizing nozzle 105 through the connecting pipe 104, and is then sprayed out by the atomizing nozzle 105. At this time, the motor 4 drives the connecting shaft 5 to rotate, and the connecting shaft 5 drives the stirring blades 13 and the cleaning brush plate 14 to turn over the tea leaves inside the processing barrel 2 through the connecting rod 10, so that the tea leaves inside the processing barrel 2 can be more evenly and quickly released from the steam, thereby improving the quality and efficiency of tea pile fermentation, and the cleaning brush plate 14 can clean the broken tea embedded in the isolation net 15, and realize cleaning of the broken tea adhering to the surface of the isolation net 15, thereby solving the problem that the isolation net 15 is blocked by the broken tea and the tea leaves in the processing barrel 2 are unevenly piled, thereby effectively preventing the broken tea from clogging the atomizing nozzle 105 during the stirring process, thereby meeting the anti-clogging tea processing pile fermentation requirements.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A tea processing and pile fermentation device with anti-clogging function, comprising a housing assembly (1) and a processing barrel (2), characterized in that: A box body (3) is provided at the top of the processing barrel (2), a motor (4) is provided on one side of the processing barrel (2), a connecting shaft (5) is provided on two inner walls of the processing barrel (2) via bearings, a plurality of slots (6) are provided on one side of the connecting shaft (5), two slide seats (7) are provided on the outside of the connecting shaft (5), a plurality of U-shaped fixing seats (8) are provided on the outside of the two slide seats (7) at equal angles, a plurality of first positioning rods (9) are provided on the inner walls of the plurality of U-shaped fixing seats (8), and a plurality of the A connecting rod (10) is arranged outside the first positioning rod (9), a plurality of second positioning rods (11) are arranged at one end of the connecting rods (10) away from the first positioning rod (9), a plurality of U-shaped mounting seats (12) are arranged at both ends of the second positioning rods (11), a stirring blade (13) is arranged on one side of a plurality of the U-shaped mounting seats (12), a cleaning brush plate (14) is embedded in the side of a plurality of the stirring blades (13) away from the U-shaped mounting seats (12), and an isolation net (15) is arranged at the top end of the inner part of the processing barrel (2).
2. The anti-clogging tea processing pile fermentation device according to claim 1, characterized in that: The housing assembly (1) comprises a base (101), a steam generator (102) and two supports (103) being arranged at the top of the base (101) from left to right, a connecting pipe (104) being arranged at the top of the steam generator (102), and a plurality of atomizing nozzles (105) being arranged at the bottom of the connecting pipe (104).
3. The anti-clogging tea processing pile fermentation device according to claim 2, characterized in that: There are seven atomizing nozzles (105) in total.
4. The anti-clogging tea processing pile fermentation device according to claim 1, characterized in that: The central axis of the motor (4) is consistent with the central axis of the connecting shaft (5).
5. The anti-clogging tea processing pile fermentation device according to claim 1, characterized in that: Control clamping rods are arranged outside the two slide seats (7), and a clamping structure is provided between the two control clamping rods and the clamping slots (6).
6. The anti-clogging tea processing pile fermentation device according to claim 1, characterized in that: Both ends of the plurality of connecting rods (10) rotate with the central axis of the first positioning rod (9) and the second positioning rod (11) as the center of the circle.
7. The anti-clogging tea processing pile fermentation device according to claim 1, characterized in that: The two connecting rods (10) and one stirring blade (13) form a group, and there are three groups in total.
Citation Information
Cited By
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CN120898901B
