Concrete slurry separation device
By using a double-layer filter plate and an inflatable belt combined with a screw conveyor rod in the concrete slurry separation device, the problems of low separation efficiency and large land occupation in the existing technology are solved, and rapid separation and efficient separation of concrete slurry are achieved, adapting to Production needs.
Patent Information
- Application Number
- CN202420653964.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing concrete slurry separation methods are inefficient and cover a large area, which affects production efficiency.
A concrete slurry separation device was designed, using a double-layer filter plate and an inflatable belt combined with a spiral conveyor rod to accelerate the slurry separation through the extrusion of the inflatable belt, and a sealed space is formed using a U-shaped discharge slide to achieve the slurry. Effective separation.
Real-time rapid separation of concrete slurry is achieved, with a small footprint and high separation efficiency, which meets production needs.
Smart Images

Figure CN222196233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete production, in particular to the technical field of concrete slurry separation devices. Background Art
[0002] Concrete, abbreviated as concrete, is a general term for engineering composite materials in which aggregates are bonded into a whole by cementitious materials. The term concrete usually refers to cement as the cementitious material, sand, stone as aggregates and water in a certain proportion, which are mixed and obtained by mixing. It is also called ordinary concrete.
[0003] In the actual production process of a concrete mixing plant, each time a concrete mixer truck transporting concrete to a construction site comes back, the remaining concrete in the tank needs to be cleaned out by washing with water to prevent it from condensing into lumps in the tank. Most of the concrete slurry that has been cleaned out currently uses the method of graded sedimentation to separate the water and sand and gravel in the concrete slurry. However, when using the multi-stage sedimentation method to separate water and sand and gravel, not only does the multi-stage sedimentation tank occupy a large area, but the slurry separation efficiency is also low, which has a certain impact on normal production. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a concrete slurry separation device, which realizes the real-time and rapid separation of concrete slurry, occupies a small area, has a high separation efficiency, and is more adaptable to actual production needs.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The concrete mud separation device comprises a shell, a pillar, and a spiral conveying rod, wherein the shell is fixedly mounted on the pillar, an inflatable belt is fixedly mounted on the top plate inside the shell, an air pipe connected to the inflatable belt is fixedly mounted on the top plate of the shell, a first electric gate valve is fixedly mounted on the air pipe, a double-layer filter plate is fixedly mounted on the lower end of the shell, the double-layer filter plate is filled with filter particles, a through slot is provided on the side plate of the shell above the double-layer filter plate, a row of brackets are arranged on the shell at the through slot, one end of the row of spiral conveying rods is rotatably mounted on the bracket, and the other end of the spiral conveying rod is rotatably mounted on the side plate on the other side of the shell, a transfer case is fixedly mounted on the outside of the shell, the output shafts of the transfer case are respectively connected to the rows of spiral conveying rods in transmission, a motor is fixedly mounted on the transfer case, the output shaft of the motor is connected to the input shaft of the transfer case in transmission, a discharge slide is also fixedly mounted on the outside of the shell, and the discharge slide is correspondingly connected to the through slot,
[0007] A feed pipe is fixedly installed on the shell above the double-layer filter plate, and a second electric gate valve is fixedly installed on the feed pipe; a backwash pipe is fixedly installed on the shell below the double-layer filter plate, and a third electric gate valve is fixedly installed on the backwash pipe; a drain pipe is fixedly installed on the bottom plate of the shell, and a fourth electric gate valve is fixedly installed on the drain pipe.
[0008] Preferably, the inflatable belt is provided with a telescopic expansion joint.
[0009] Preferably, the filter particles are coarse sand or stone particles with a diameter of 1-2 cm.
[0010] Preferably, the discharge chute is arranged in a U shape.
[0011] The beneficial effects that can be achieved by the utility model using the above technical solution are:
[0012] 1. A double-layer filter plate is fixedly installed at the lower end of the shell, and the double-layer filter plate is filled with filter particles. When the concrete slurry enters the shell from the feed pipe, the water will be filtered from the double-layer filter plate into reusable water, and the silt will be discharged from the discharge chute under the action of the spiral conveying rod, thus realizing the separation of slurry and water of the concrete slurry;
[0013] 2. An inflatable belt is arranged at the upper part of the shell. When the shell is filled with mud, the inflatable belt will be compressed, the second electric gate valve and the third electric gate valve will be closed, and the first electric gate valve will be opened to inflate the inflatable belt and squeeze the mud, which can accelerate the separation speed of mud and water;
[0014] 3. By setting the discharge slideway to a U-shaped material sealing mechanism, the mortar in the U-shaped material sealing mechanism will form a relatively sealed space inside the shell, which is conducive to completing the squeezing of the mud by the air belt inflation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the left side structure of the utility model after removing the discharge slideway;
[0018] Figure 4 It is a structural schematic diagram of the spiral conveying rod in the utility model.
[0019] 1. Shell; 2. Support; 3. Inflatable belt; 4. Air pipe; 5. First electric gate valve; 6. Double-layer filter plate; 7. Filter particles; 8. Through groove; 9. Bracket; 10. Screw conveyor rod; 11. Transfer case; 12. Motor; 13. Discharge slide; 14. Feed pipe; 15. Second electric gate valve; 16. Backwash pipe; 17. Third electric gate valve; 18. Drain pipe; 19. Fourth electric gate valve. DETAILED DESCRIPTION
[0020] Example reference Figure 1-4 As shown, the utility model provides a concrete mud separation device, including a shell 1, a pillar 2 and a spiral conveying rod 10, the shell 1 is fixedly installed on the pillar 2, an inflatable belt 3 is fixedly installed on the top plate inside the shell 1, the inflatable belt 3 is provided with a telescopic expansion joint, which is conducive to extending the inflation volume and extrusion stroke of the inflatable belt 3, an air pipe 4 connected to the inflatable belt 3 is fixedly installed on the top plate of the shell 1, and a first electric gate valve 5 is fixedly connected and installed on the air pipe 4. When the shell 1 is filled with mud, the inflatable belt 3 will be compressed, the second electric gate valve 15 and the third electric gate valve 17 are closed, and the first electric gate valve 5 is opened to inflate the inflatable belt 3 and squeeze the mud, which can accelerate the slurry-water separation speed, a double-layer filter plate 6 is fixedly installed at the lower end of the shell 1, and the double-layer filter plate 6 is filled with filter particles 7, and the filter particles 7 are coarse sand or stone particles with a diameter of 1-2 cm. A through slot 8 is provided on the side plate of the shell 1 above the double-layer filter plate 6, and a row of brackets 9 are provided on the shell 1 at the through slot 8. One end of the row of spiral conveying rods 10 is rotatably mounted on the bracket 9, and the other end of the spiral conveying rod 10 is rotatably mounted on the side plate on the other side of the shell 1. A transfer case 11 is fixedly mounted on the outside of the shell 1, and the output shafts of the transfer case 11 are respectively transmission-connected with the rows of spiral conveying rods 10. A motor 12 is fixedly mounted on the transfer case 11, and the output shaft of the motor 12 is transmission-connected with the input shaft of the transfer case 11. A discharge chute 13 is also fixedly mounted on the outside of the shell 1, and the discharge chute 13 is correspondingly connected to the through slot 8. The discharge chute 13 is provided with a U-shaped material sealing mechanism. The mortar present in the U-shaped material sealing mechanism will form a relatively sealed space inside the shell, which is beneficial to the squeezing of the mud by the inflation of the inflatable belt 3.
[0021] A feed pipe 14 is fixedly connected and installed on the shell 1 above the double-layer filter plate 6, and a second electric gate valve 15 is fixedly connected and installed on the feed pipe 14. A backwash pipe 16 is fixedly connected and installed on the shell 1 below the double-layer filter plate 6, and a third electric gate valve 17 is fixedly connected and installed on the backwash pipe 16. A drain pipe 18 is fixedly connected and installed on the bottom plate of the shell 1, and a fourth electric gate valve 19 is fixedly connected and installed on the drain pipe 18. When concrete slurry enters the shell 1 from the feed pipe 14, water will be filtered from the double-layer filter plate 6 into reusable water, and the silt will be discharged from the discharge chute 13 under the action of the spiral conveying rod 10, thereby realizing real-time and rapid separation of concrete slurry, with small footprint and high efficiency, which is more adapted to actual production needs.
Claims
1. Concrete slurry separation device, characterized in that: The invention comprises a shell (1), a support (2) and a spiral conveying rod (10), wherein the shell (1) is fixedly mounted on the support (2), an inflatable belt (3) is fixedly mounted on the top plate inside the shell (1), an air pipe (4) connected to the inflatable belt (3) is fixedly mounted on the top plate of the shell (1), a first electric gate valve (5) is fixedly mounted on the air pipe (4), a double-layer filter plate (6) is fixedly mounted on the lower end of the shell (1), the double-layer filter plate (6) is filled with filter particles (7), a through groove (8) is provided on the side plate of the shell (1) above the double-layer filter plate (6), and a row of brackets are provided on the shell (1) at the through groove (8). (9), one end of the row of spiral conveying rods (10) is rotatably mounted on the bracket (9), and the other end of the spiral conveying rod (10) is rotatably mounted on the side plate on the other side of the housing (1), a transfer case (11) is fixedly mounted on the outside of the housing (1), and the output shafts of the transfer case (11) are respectively connected to the row of spiral conveying rods (10), and a motor (12) is fixedly mounted on the transfer case (11), and the output shaft of the motor (12) is connected to the input shaft of the transfer case (11), and a discharge slide (13) is also fixedly mounted on the outside of the housing (1), and the discharge slide (13) is correspondingly connected to the through groove (8), A feed pipe (14) is fixedly connected and installed on the shell (1) above the double-layer filter plate (6), and a second electric gate valve (15) is fixedly connected and installed on the feed pipe (14); a backwash pipe (16) is fixedly connected and installed on the shell (1) below the double-layer filter plate (6), and a third electric gate valve (17) is fixedly connected and installed on the backwash pipe (16); a drain pipe (18) is fixedly connected and installed on the bottom plate of the shell (1), and a fourth electric gate valve (19) is fixedly connected and installed on the drain pipe (18).
2. The concrete slurry separation device according to claim 1, characterized in that: The inflatable belt (3) is provided with a telescopic expansion joint.
3. The concrete slurry separation device according to claim 1, characterized in that: The filter particles (7) are coarse sand or stone particles with a diameter of 1-2 cm.
4. The concrete slurry separation device according to claim 1, characterized in that: The discharge slideway (13) is arranged in a U shape.
