Vortex centrifugal steam-water separator

By using a micro-motor to drive the transmission gears and connecting gears, the liquid flow is accelerated, and the anti-clogging device clears blockages, thus solving the problems of low separation efficiency and slow water droplet flow in vortex centrifugal steam-water separators, achieving more efficient liquid separation and equipment stability.

CN222196264UActive Publication Date: 2024-12-20SHANGHAI TANGYI BOILER CO LTD

Patent Information

Application Number
CN202420973897.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-20
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing vortex centrifugal steam-water separators have poor separation efficiency and slow water droplet flow rate.

Method used

The rotation of the shaft is achieved by the cooperation of components such as the transmission gear, connecting gear, rotating rod, fixed disk and fan blade driven by a micro motor. This drives the transmission gear and connecting gear to mesh, accelerating the flow of liquid. The anti-clogging device design utilizes the vibration of the contact plate and vibrating plate to clear blockages.

Benefits of technology

It improves the speed and efficiency of liquid separation, prevents clogging of the separation disc, and enhances the stability and fluidity of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vortex centrifugal steam-water separator, and relates to the technical field of steam-water separators. The device comprises a separation cylinder and an air inlet valve, the air inlet valve is arranged on the circumferential surface of the separation cylinder, an air outlet valve is arranged on the circumferential surface of the separation cylinder, a water outlet valve is arranged at the bottom of the separation cylinder, the inner wall of the separation cylinder is fixedly connected with a separation disc, and an accelerated flow device is arranged in the separation cylinder. Through the driving force of the micro motor, the transmission gear, the connecting gear, the rotating rod, the fixing disc, the fan blades and other components are driven to be matched with one another, the micro motor fixedly penetrating through the circumferential surface of the separation barrel is started, and therefore the rotating shaft fixed to the output shaft is driven to rotate, and meanwhile the transmission gear fixed to the circumferential surface is driven to rotate; when the transmission gear rotates, the connecting gears meshed with each other are driven to rotate, so that the rotating rod rotating at the top of the separation disc rotates, and the separation speed of separated liquid is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steam-water separators, in particular to a vortex centrifugal steam-water separator. Background Art

[0002] The vortex centrifugal steam-water separator is a device used to separate steam-water mixtures. It is suitable for many industrial and energy fields. The vortex centrifugal steam-water separator uses the principle of vortex dynamics to separate the steam-water mixture. When the liquid enters the separator, the internal rotation of the device generates a vortex flow, and the steam and water are separated into two phases, namely water and steam, by centrifugal force. The vortex centrifugal steam-water separator uses gravity and centrifugal force to achieve separation. Since steam has a smaller density, it will be pushed to the center of the separator by the centrifugal force, while the water will be pushed to the wall of the centrifuge.

[0003] According to an efficient and energy-saving centrifugal steam-water separator (publication number: CN210934114U), it includes a longitudinally placed body, an air inlet pipe and an exhaust pipe are arranged on the body, a liquid filter with an automatic drain valve is arranged on the lower side of the body, a reversing plate and a liquid separator are arranged inside the body, a conical spiral blade tube is arranged on the lower side of the reversing plate for relative rotation, the smaller end of the conical spiral blade tube faces downward, and the upper side of the conical spiral blade tube passes through the upper side of the reversing plate, but the efficiency of steam-water separation in the above design is poor and the downward flow speed of water droplets is slow, which needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a vortex centrifugal steam-water separator, which drives the transmission gear, connecting gear, rotating rod, fixed disk, fan blades and other components to cooperate with each other through the driving force of a micro motor, thereby starting the micro motor fixed through the circumferential surface of the separation cylinder, thereby driving the rotating shaft fixed on the output shaft to rotate, and at the same time driving the transmission gear fixed on the circumferential surface to rotate, thereby solving the existing problems.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses a vortex centrifugal steam-water separator, comprising a separation cylinder and an air inlet valve, wherein the air inlet valve is arranged on the circumferential surface of the separation cylinder, the circumferential surface of the separation cylinder is provided with an air outlet valve, the bottom of the separation cylinder is provided with a water outlet valve, the inner wall of the separation cylinder is fixedly connected with a separation disk, the interior of the separation cylinder is provided with an accelerating flow device, the accelerating flow device comprises a micro motor, the micro motor is fixedly passed through the circumferential surface of the separation cylinder, the output shaft of the micro motor is fixedly connected with a rotating shaft, the circumferential surface of the rotating shaft is fixedly connected with a transmission gear, the top of the separation disk is rotatably connected with a rotating rod, the circumferential surface of the rotating rod is fixedly connected with a connecting gear, the circumferential surface of the rotating rod is fixedly connected with a fixed disk, and the circumferential surface of the fixed disk is fixedly connected with a fan blade.

[0007] Furthermore, a fixing rod is fixedly connected to the top of the inner wall of the separation cylinder, a vortex blade is fixedly connected to the circumferential surface of the fixing rod, a supporting leg is fixedly connected to the circumferential surface of the separation cylinder, and a supporting plate is fixedly connected to one end of the supporting leg away from the separation cylinder. The design of the supporting leg is conducive to enhancing the stability of the machine during operation.

[0008] Furthermore, the transmission gear and the connecting gear are both bevel gears, and the transmission gear and the connecting gear are meshed with each other. The meshing of the transmission gear and the connecting gear is conducive to uniformly accelerating the flow of the liquid.

[0009] Furthermore, an anti-clogging device is provided on the top of the separation disk, and the anti-clogging device includes a groove, which is opened at the top of the separation disk, and a vibration plate is fixedly connected to the bottom of the inner wall of the groove, and a rectangular groove is opened on the side of the fan blade, and a torsion spring rod is rotatably connected to the inner wall of the rectangular groove, and a sleeve is fixedly connected to the circumferential surface of the torsion spring rod, and a contact plate is fixedly connected to the circumferential surface of the sleeve. The above design is beneficial for clearing the blockage by generating vibration through the contact between the contact plate and the vibration plate when the separation disk is blocked.

[0010] Furthermore, the side of the fan blade is fixedly connected to a limiting rod. The above design is conducive to limiting the contact plate when it contacts the vibration plate, thereby generating a neutralizing vibration force and preventing the separation plate from being damaged.

[0011] Furthermore, the limiting rod is in contact with the contact plate, and the side section of the limiting rod is L-shaped. The design of the limiting rod is conducive to reducing the vibration force generated when the contact plate contacts the vibration plate.

[0012] Furthermore, the fan blades are in contact with the separation disc, and the above design is conducive to increasing the flow rate of the liquid.

[0013] The utility model has the following beneficial effects:

[0014] 1. The utility model uses the driving force of a micro motor to drive the transmission gear, connecting gear, rotating rod, fixed disk, fan blades and other components to cooperate with each other, thereby starting the micro motor fixed on the circumferential surface of the separation cylinder, thereby driving the rotating shaft fixed on the output shaft to rotate, and at the same time driving the transmission gear fixed on the circumferential surface to rotate. When the transmission gear rotates, it drives the mutually meshing connecting gears to rotate, thereby rotating the rotating rod rotating on the top of the separation disk to accelerate the separation speed of the separated liquid.

[0015] 2. The utility model drives the vibration plate, torsion spring rod, sleeve, limit rod and other groups to cooperate with each other through the contact force of the contact plate, so that when the fan blade makes a circular motion, it drives the contact plate fixed on the circumferential surface of the sleeve to make a circular motion and contact the vibration plate fixed on the bottom of the inner wall of the groove. When the contact plate contacts the vibration plate, it prevents the separation disk from being blocked and affecting the separation efficiency.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional appearance schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram showing the three-dimensional interior of the structural separation cylinder of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of a half-section of the separation cylinder of the utility model;

[0020] Figure 4 It is a three-dimensional display schematic diagram of the contact plate of the utility model;

[0021] Figure 5 For the utility model Figure 4 A is an enlarged 3D schematic diagram of center.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Separation cylinder; 2. Inlet valve; 3. Exhaust valve; 4. Water outlet valve; 5. Supporting bracket; 6. Supporting plate; 7. Flow acceleration device; 71. Micro motor; 72. Rotating shaft; 73. Transmission gear; 74. Rotating rod; 75. Fixed plate; 76. Fan blade; 77. Connecting gear; 8. Anti-blocking device; 81. Groove; 82. Vibrating plate; 83. Torsion spring rod; 84. Sleeve; 85. Contact plate; 86. Limiting rod; 87. Rectangular groove; 9. Separation plate; 10. Fixed rod; 11. Vortex blade. DETAILED DESCRIPTION

[0024] A vortex centrifugal steam-water separator comprises a separation cylinder 1 and an air intake valve 2, wherein the air intake valve 2 is arranged on the circumferential surface of the separation cylinder 1, the circumferential surface of the separation cylinder 1 is provided with an air outlet valve 3, the bottom of the separation cylinder 1 is provided with a water outlet valve 4, the inner wall of the separation cylinder 1 is fixedly connected with a separation disk 9, the interior of the separation cylinder 1 is provided with an accelerating flow device 7, the accelerating flow device 7 comprises a micro motor 71, the micro motor 71 is fixedly passed through the circumferential surface of the separation cylinder 1, the output shaft of the micro motor 71 is fixedly connected with a rotating shaft 72, the circumferential surface of the rotating shaft 72 is fixedly connected with a transmission gear 73, the top of the separation disk 9 is rotatably connected with a rotating rod 74, the circumferential surface of the rotating rod 74 is fixedly connected with a connecting gear 77, the circumferential surface of the rotating rod 74 is fixedly connected with a fixed disk 75, and the circumferential surface of the fixed disk 75 is fixedly connected with a fan blade 76.

[0025] A fixing rod 10 is fixedly connected to the top of the inner wall of the separation cylinder 1, a vortex blade 11 is fixedly connected to the circumferential surface of the fixing rod 10, a supporting leg 5 is fixedly connected to the circumferential surface of the separation cylinder 1, and a supporting plate 6 is fixedly connected to the end of the supporting leg 5 away from the separation cylinder 1. The design of the supporting leg 5 is conducive to enhancing the stability of the machine during operation.

[0026] The transmission gear 73 and the connecting gear 77 are both bevel gears, and the transmission gear 73 and the connecting gear 77 are meshed with each other. The meshing of the transmission gear 73 and the connecting gear 77 is conducive to uniformly accelerating the flow of the liquid.

[0027] An anti-clogging device 8 is provided on the top of the separation disk 9, and the anti-clogging device 8 includes a groove 81, which is opened on the top of the separation disk 9, and a vibration plate 82 is fixedly connected to the bottom of the inner wall of the groove 81. A rectangular groove 87 is opened on the side of the fan blade 76, and a torsion spring rod 83 is rotatably connected to the inner wall of the rectangular groove 87. The circumferential surface of the torsion spring rod 83 is fixedly connected to a sleeve 84, and the circumferential surface of the sleeve 84 is fixedly connected to a contact plate 85. The above design is beneficial to the contact plate 85 and the vibration plate 82 to generate vibration when the separation disk 9 is blocked, thereby clearing the blockage.

[0028] The side of the fan blade 76 is fixedly connected to a limit rod 86. The above design is conducive to limiting the contact plate 85 when it contacts the vibration plate 82, thereby generating a neutralizing vibration force to prevent the separation plate 9 from being damaged.

[0029] The limiting rod 86 contacts the contact plate 85 , and the side section of the limiting rod 86 is L-shaped. The design of the limiting rod 86 is conducive to reducing the vibration force generated when the contact plate 85 contacts the vibration plate 82 .

[0030] The fan blades 76 are in contact with the separation disk 9. The above design is beneficial to increasing the flow speed of the liquid.

[0031] A specific application of this embodiment is as follows: when separation is first performed, gas is allowed to enter the separation cylinder 1 through the air inlet valve 2 arranged on the circumferential surface of the separation cylinder 1, thereby causing the vortex blades 11 rotating on the circumferential surface of the fixed rod 10 to rotate, and at the same time, the separated gas leaves the separation cylinder 1 through the air outlet valve 3 arranged on the circumferential surface of the separation cylinder 1, and then the separated liquid drips onto the separation disk 9 fixed on the inner wall of the separation cylinder 1. At this time, the staff starts the micro motor 71 fixed on the circumferential surface of the separation cylinder 1, thereby driving the rotating shaft 72 fixed on the output shaft to rotate, and at the same time driving the transmission gear 73 fixed on the circumferential surface to rotate. When the transmission gear 73 rotates, it drives the mutually meshing connecting gears 77 to rotate, thereby causing the rotating gear 77 on the top of the separation disk 9 to rotate. The rotating rod 74 rotates, driving the fixed disk 75 fixed on the circumferential surface to rotate, and at the same time makes the fan blades 76 fixed on the circumferential surface of the fixed disk 75 do circular motion, thereby accelerating the efficiency of the liquid passing through the separation disk 9. Finally, when the fan blades 76 make circular motion, they drive the contact plate 85 fixed on the circumferential surface of the sleeve 84 to make circular motion, and contact the vibration plate 82 fixed on the bottom of the inner wall of the groove 81. When the contact plate 85 contacts the vibration plate 82, the torsion spring rod 83 rotating on the inner wall of the rectangular groove 87 rotates, driving the sleeve 84 fixed on the circumferential surface to rotate, thereby making the contact plate 85 make an upward arc motion, and at the same time contact the limit rod 86 fixed on the side of the fan blade 76, so that it no longer makes an arc motion upward, and contacts the vibration plate 82 to generate vibration, thereby preventing the separation disk 9 from being blocked.

Claims

1. A vortex centrifugal steam-water separator, comprising a separation cylinder (1) and an air inlet valve (2), Features: The air inlet valve (2) is arranged on the circumferential surface of the separation cylinder (1), the circumferential surface of the separation cylinder (1) is provided with an air outlet valve (3), the bottom of the separation cylinder (1) is provided with a water outlet valve (4), the inner wall of the separation cylinder (1) is fixedly connected with a separation disk (9), and the interior of the separation cylinder (1) is provided with a flow accelerating device (7); The accelerating flow device (7) comprises a micro motor (71), wherein the micro motor (71) is fixedly connected to the circumferential surface of the separation cylinder (1), the output shaft of the micro motor (71) is fixedly connected to a rotating shaft (72), the circumferential surface of the rotating shaft (72) is fixedly connected to a transmission gear (73), the top of the separation disk (9) is rotatably connected to a rotating rod (74), the circumferential surface of the rotating rod (74) is fixedly connected to a connecting gear (77), the circumferential surface of the rotating rod (74) is fixedly connected to a fixed disk (75), and the circumferential surface of the fixed disk (75) is fixedly connected to a fan blade (76).

2. A vortex centrifugal steam-water separator according to claim 1, It is characterized in that A fixing rod (10) is fixedly connected to the top of the inner wall of the separation cylinder (1), a swirl blade (11) is fixedly connected to the circumferential surface of the fixing rod (10), a supporting stand (5) is fixedly connected to the circumferential surface of the separation cylinder (1), and a supporting plate (6) is fixedly connected to one end of the supporting stand (5) away from the separation cylinder (1).

3. A vortex centrifugal steam-water separator according to claim 2, It is characterized in that The transmission gear (73) and the connecting gear (77) are both bevel gears, and the transmission gear (73) and the connecting gear (77) are meshed with each other.

4. A vortex centrifugal steam-water separator according to claim 3, It is characterized in that An anti-clogging device (8) is provided at the top of the separation disk (9), and the anti-clogging device (8) comprises a groove (81), the groove (81) is opened at the top of the separation disk (9), a vibration plate (82) is fixedly connected to the bottom of the inner wall of the groove (81), a rectangular groove (87) is opened on the side of the fan blade (76), a torsion spring rod (83) is rotatably connected to the inner wall of the rectangular groove (87), a sleeve (84) is fixedly connected to the circumferential surface of the torsion spring rod (83), and a contact plate (85) is fixedly connected to the circumferential surface of the sleeve (84).

5. A vortex centrifugal steam-water separator according to claim 4, It is characterized in that The side surface of the fan blade (76) is fixedly connected to a limit rod (86).

6. A vortex centrifugal steam-water separator according to claim 5, It is characterized in that The limiting rod (86) is in contact with the contact plate (85), and the side section of the limiting rod (86) is L-shaped.

7. A vortex centrifugal steam-water separator according to claim 6, It is characterized in that The fan blades (76) are in contact with the separation disc (9).

Citation Information

Patent Citations

  • Efficient and energy-saving centrifugal steam-water separator

    CN210934114U

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