Quantitative stirring cylinder score

By using a floating baffle with cam and limit sleeve transmission and a servo motor-driven dispersed disc structure in the mixing cylinder produced by photocuring coatings, the problem of manual injection of additives and long mixing time in the prior art is solved. , realize quantitative cutting and efficient mixing, and improve production efficiency.

CN222196673UActive Publication Date: 2024-12-20ZHEJIANG SEAL PAINT CO LTD
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Patent Information

Application Number
CN202420947374.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-20
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The mixing cylinder used for the production of existing photocuring coatings requires manual addition of additives during the stirring process, which is troublesome and difficult to control the amount and speed of the feeding. It has a single structural function, resulting in long mixing time of materials and low production efficiency.

Method used

A quantitative stirring pull cylinder is designed, using a cam and limit sleeve transmission combination, and the floating baffle is driven to slide along the limit round rod through a micro motor. The compression spring rebound effect is used to control the amount and speed of the additive, and through The servo motor drives the dispersion disk to rotate in the dispersion rack, and uses the rebound action of the corrugated guide rail and the tensile spring to adjust the position of the dispersion disk to achieve full mixing of additives.

Benefits of technology

It realizes precise control of the amount and speed of additives, improves the efficiency and stirring effect of material mixing, simplifies the operation process, and improves the production efficiency of equipment.

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Abstract

The utility model provides a quantitative stirring pulling cylinder, which relates to the technical field of coating stirring equipment, and comprises a stirring cylinder main body, and a feeding hopper is arranged on one side of the top of the stirring cylinder main body; a connecting pipe is arranged at the bottom of the feeding hopper, the connecting pipe is connected with the stirring cylinder main body, and a material passing pipe is arranged in the connecting pipe; a floating baffle is arranged in a through cavity of the material passing pipe, the floating baffle can be driven to slide upwards along a limiting round rod through transmission fit of a cam and a limiting sleeve frame, and meanwhile the floating baffle is controlled to be adjusted up and down in a reciprocating mode through the springback effect of a compression spring on the limiting round rod. The additive reaches the stirring cylinder main body through the discharging groove and the material passing pipe, so that the discharging amount and speed of the additive are controlled, and the problems that when an existing stirring cylinder score for producing the photocureable coating is used, the additive needs to be continuously added in the raw material stirring process, but is usually manually added, and the stirring efficiency is high are solved. And the feeding amount and the feeding speed cannot be well controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of paint stirring equipment, in particular to a quantitative stirring cylinder. Background Art

[0002] Photocurable coatings, also known as photosensitive coatings, use ultraviolet light as the energy source for coating curing. They are also called UV-curable coatings. They are mainly composed of photosensitive resins, photosensitizers (photoinitiators) and diluents. Some additives, such as heat stabilizers, are added. Pigments and fillers are added when preparing color paints. The stirring cylinder is a device used to mix and stir liquids. Its main components are stirring cylinders, stirring paddles, drive devices, control systems and other components. Its selection is very important for the production of photocurable coatings.

[0003] When using the existing stirring cylinder for the production of photocuring coatings, additives need to be continuously added during the stirring process of the raw materials, and this is usually done manually, which is cumbersome to operate and cannot well control the amount and speed of the added materials. In addition, the structure and function of the stirring cylinder are relatively simple and lack a reasonable dispersion structure, which makes the material mixing process consume a lot of time, resulting in poor production efficiency of the equipment. Utility Model Content

[0004] The disclosed embodiment relates to a quantitative stirring cylinder, which can drive a floating baffle to slide upward along a limiting round rod through the transmission cooperation of a cam and a limiting sleeve, and at the same time utilizes the rebound effect of a compression spring on the limiting round rod to control the reciprocating adjustment of the floating baffle up and down. When the floating baffle is located above a discharge chute, the additive reaches the stirring cylinder body through the discharge chute and the feeding pipe, thereby controlling the discharge amount and speed of the additive.

[0005] In a first aspect of the present disclosure, a quantitative stirring cylinder is provided, which specifically includes: a stirring cylinder body, a feeding hopper is provided on one side of the top of the stirring cylinder body; a connecting pipe is provided at the bottom of the feeding hopper, and the connecting pipe is connected to the stirring cylinder body, and a material passing pipe is provided in the connecting pipe; the material passing pipe is a cylindrical through-cavity structure, and a floating baffle is provided in the through-cavity of the material passing pipe; a micro motor is fixedly installed on one side of the outer circumferential surface of the connecting pipe; a servo motor is provided above the stirring cylinder body; a dispersion rack is provided in the stirring cylinder body; and a dispersion disk is provided in the dispersion rack.

[0006] In at least some embodiments, a feed port is provided at the top of the mixing cylinder body, and the feed port and the feed hopper are distributed in a left-right symmetrical manner, a bearing seat is provided in the middle position of the top of the mixing cylinder body, and the servo motor is fixedly installed on the top of the bearing seat, three fixed legs are provided at the bottom of the mixing cylinder body, and the three fixed legs are distributed in a circular array, and a discharge pipe is provided in the middle position of the bottom of the mixing cylinder body.

[0007] In at least some embodiments, a material discharge trough is provided on the inner peripheral side wall of the through-hole of the material passage, and the material discharge trough corresponds to the position of the floating baffle, and two support frames are fixedly installed in the through-hole of the material passage, and the two support frames are distributed in an upper and lower symmetrical manner;

[0008] Two limiting round rods are arranged between the two supporting frames, and the two limiting round rods are distributed in a vertical and parallel manner, and compression springs are sleeved on the limiting round rods.

[0009] In at least some embodiments, the floating baffle is provided with two through holes, the floating baffle is located between the two support frames, and the limiting round rod slides through the through holes, and the compression spring is supported between the floating baffle and the upper support frame, and a limiting sleeve is provided in the middle position of the bottom of the floating baffle.

[0010] In at least some embodiments, a rotating shaft is provided at the end of the micro motor, and the rotating shaft is rotatably connected to the connecting tube through a bearing, a cam is provided on the rotating shaft, and the cam is located in the feed tube, and the cam is transmission-connected to the limiting sleeve.

[0011] In at least some embodiments, a driving shaft is provided below the servo motor, and the driving shaft is rotatably connected to the mixing cylinder body through a bearing seat, and the driving shaft is rotatably connected to the dispersion rack through a bearing, a coupling is provided at the top of the driving shaft, and the coupling is connected to the rotating shaft of the servo motor, a stirring blade is provided at the lower half of the driving shaft, and the stirring blade is located below the dispersion rack, a spline shaft is provided on the driving shaft, and the spline shaft matches the dispersion rack, and a support ring is provided at the bottom end of the spline shaft.

[0012] In at least some embodiments, the outer circumference of the dispersion rack is provided with four mounting racks, and the mounting racks are connected to the inner wall of the mixing tank body, the side walls of the dispersion rack are provided with dispersion holes, and the dispersion holes are distributed in a circular array, and the top of the dispersion rack is provided with a corrugated guide rail, and the corrugated guide rail has a ring structure.

[0013] In at least some embodiments, a spline sleeve is provided at the center of the dispersion disk, three rolling wheels are provided at the bottom of the dispersion disk, and the three rolling wheels are distributed in a circular array. A tension spring is provided at the bottom of the spline sleeve, and the spline sleeve is slidably mounted on the spline shaft, and both ends of the tension spring are respectively connected to the spline sleeve and the support ring, and the rolling wheel is rollingly connected to the corrugated guide rail.

[0014] The utility model provides a quantitative stirring cylinder, which has the following beneficial effects:

[0015] In the utility model, a micro motor provides power to drive the rotating shaft to rotate, and through the transmission cooperation of the cam and the limiting sleeve, the floating baffle can be driven to slide upward along the limiting round rod. At the same time, the rebound effect of the compression spring on the limiting round rod is utilized to control the reciprocating adjustment of the floating baffle up and down. When the floating baffle is located above the discharge chute, the additive reaches the mixing cylinder body through the discharge chute and the feeding pipe, thereby controlling the discharge amount and speed of the additive. The utility model has a simple structure and is easy to use and operate.

[0016] In addition, the servo motor provides power to drive the driving shaft to rotate, and the spline shaft and the spline sleeve cooperate to drive the dispersion plate to rotate in the dispersion frame. Since the dispersion frame is provided with a corrugated guide rail, the rolling wheel at the bottom of the dispersion plate rolls with the corrugated guide rail, and the rebound pulling effect of the tension spring is utilized to enable the dispersion plate to be adjusted up and down along the spline shaft during rotation. Through the rotation and vibration process of the dispersion plate, the raw materials and additives can be fully mixed and dispersed through the dispersion holes at the same time, which greatly improves the mixing reaction efficiency of the stirring blades on the materials and additives, ensures the dispersion and stirring effects of the products, and is easy to promote and apply. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0018] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0019] In the attached picture:

[0020] Figure 1 The overall axial viewing angle structure schematic diagram of the present application is shown;

[0021] Figure 2 A schematic diagram of the cross-sectional structure of the connecting pipe and the feed pipe of the present application is shown;

[0022] Figure 3 A schematic diagram of the structure of the floating baffle and the micro motor in the explosion state of the present application is shown;

[0023] Figure 4 The schematic diagram of the structure of the mixing cylinder main body from a cross-sectional perspective of the present application is shown;

[0024] Figure 5 A schematic diagram of the structure of the dispersion rack and the dispersion disk in the explosion state of the present application is shown;

[0025] Figure 6 A schematic diagram of the structure of the dispersion disk and the driving shaft in the explosion state of the present application is shown.

[0026] List of reference numerals:

[0027] 1. Mixing tank body; 101. Feed inlet; 102. Bearing seat; 103. Fixed stand; 104. Discharge pipe;

[0028] 2. Feed hopper; 201. Connecting pipe; 202. Feeding pipe; 203. Feeding chute; 204. Support frame; 2041. Limiting round rod; 2042. Compression spring;

[0029] 3. floating baffle; 301. through hole; 302. limit sleeve;

[0030] 4. micro motor; 401. rotating shaft; 402. cam;

[0031] 5. Servo motor; 501. driving shaft; 502. coupling; 503. stirring blade; 504. spline shaft; 505. support ring;

[0032] 6. Dispersion rack; 601. Mounting rack; 602. Dispersion holes; 603. Corrugated guide rail;

[0033] 7. Dispersion disc; 701. Spline sleeve; 702. Rolling wheel; 703. Tension spring. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Example 1: Please refer to Figures 1 to 6 :

[0036] The utility model proposes a quantitative stirring cylinder, comprising: a stirring cylinder body 1, a feeding hopper 2 is arranged on one side of the top of the stirring cylinder body 1, and the feeding hopper 2 is filled with additives; a connecting pipe 201 is arranged at the bottom of the feeding hopper 2, and the connecting pipe 201 is connected to the stirring cylinder body 1, and a material passing pipe 202 is arranged in the connecting pipe 201; the material passing pipe 202 is a cylindrical through-cavity structure, and a floating baffle 3 is arranged in the through-cavity of the material passing pipe 202; a micro motor 4 is fixedly installed on one side of the outer peripheral surface of the connecting pipe 201; a servo motor 5 is arranged above the stirring cylinder body 1; a dispersion rack 6 is arranged in the stirring cylinder body 1; a dispersion plate 7 is arranged in the dispersion rack 6;

[0037] A feed port 101 is provided at the top of the mixing cylinder body 1, and the feed port 101 and the feed hopper 2 are distributed in a left-right symmetrical manner. A bearing seat 102 is provided in the middle position of the top of the mixing cylinder body 1, and the servo motor 5 is fixedly installed on the top of the bearing seat 102. Three fixed legs 103 are provided at the bottom of the mixing cylinder body 1, and the three fixed legs 103 are distributed in a circular array. A discharge pipe 104 is provided in the middle position of the bottom of the mixing cylinder body 1.

[0038] In the present disclosure, Figure 2 and Figure 3 As shown, a material discharge trough 203 is provided on the side wall of the inner peripheral surface of the through-hole of the material pipe 202, and the material discharge trough 203 corresponds to the position of the floating baffle 3. Two support frames 204 are fixedly installed in the through-hole of the material pipe 202, and the two support frames 204 are distributed in an upper and lower symmetrical manner;

[0039] Two limiting round rods 2041 are provided between the two support frames 204, and the two limiting round rods 2041 are distributed in a vertical and parallel manner, and a compression spring 2042 is sleeved on the limiting round rod 2041;

[0040] Two through holes 301 are formed on the floating baffle 3. The floating baffle 3 is located between the two support frames 204. The limiting round rod 2041 slides through the through hole 301. The compression spring 2042 is supported between the floating baffle 3 and the upper support frame 204. A limiting sleeve 302 is provided at the middle position of the bottom of the floating baffle 3.

[0041] A rotating shaft 401 is provided at the end of the rotating shaft of the micro motor 4, and the rotating shaft 401 is rotatably connected to the connecting tube 201 through a bearing. A cam 402 is provided on the rotating shaft 401, and the cam 402 is located in the feeding tube 202, and the cam 402 is transmission-connected to the limiting sleeve 302. In the utility model, the micro motor 4 provides power to drive the rotating shaft 401 to rotate. Through the transmission cooperation of the cam 402 and the limiting sleeve 302, the floating baffle 3 can be driven to slide upward along the limiting round rod 2041. At the same time, the compression spring 2042 on the limiting round rod 2041 is used to rebound to control the floating baffle 3 to reciprocate up and down. When the floating baffle 3 is located above the discharge trough 203, the additive reaches the mixing cylinder body 1 through the discharge trough 203 and the feeding tube 202.

[0042] Embodiment 2, based on embodiment 1, as Figures 4 to 6As shown, a driving shaft 501 is provided below the servo motor 5, and the driving shaft 501 is rotatably connected to the mixing cylinder body 1 through the bearing seat 102, and the driving shaft 501 is rotatably connected to the dispersion rack 6 through the bearing, a coupling 502 is provided at the top of the driving shaft 501, and the coupling 502 is connected to the rotating shaft of the servo motor 5, a stirring blade 503 is provided at the lower half of the driving shaft 501, and the stirring blade 503 is located below the dispersion rack 6, a spline shaft 504 is provided on the driving shaft 501, and the spline shaft 504 matches the dispersion rack 6, and a support ring 505 is provided at the bottom of the spline shaft 504;

[0043] The outer circumference of the dispersion rack 6 is provided with four mounting racks 601, and the mounting racks 601 are connected to the inner wall of the mixing tank body 1, the side wall of the dispersion rack 6 is provided with dispersion holes 602, and the dispersion holes 602 are distributed in a ring array, and the top of the dispersion rack 6 is provided with a corrugated guide rail 603, and the corrugated guide rail 603 is annular in structure;

[0044] A spline sleeve 701 is provided at the center of the dispersion disk 7, and three rolling wheels 702 are provided at the bottom of the dispersion disk 7, and the three rolling wheels 702 are distributed in a circular array. A tension spring 703 is provided at the bottom of the spline sleeve 701, and the spline sleeve 701 is slidably sleeved on the spline shaft 504, and the two ends of the tension spring 703 are respectively connected to the spline sleeve 701 and the support ring 505, and the rolling wheel 702 is rollingly connected to the corrugated guide rail 603. In the utility model, the servo motor 5 provides power to drive the drive shaft 501 to rotate. Through the cooperation of the spline shaft 504 and the spline sleeve 701, the dispersion plate 7 can be driven to rotate in the dispersion frame 6. The rolling wheel 702 at the bottom of the dispersion plate 7 rolls with the corrugated guide rail 603, and the rebound pulling effect of the tension spring 703 can be used to adjust the dispersion plate 7 up and down along the spline shaft 504 during the rotation process. Through the rotation and vibration process of the dispersion plate 7, the raw materials and additives can be fully mixed and dispersed through the dispersion holes 602 at the same time, which greatly improves the mixing reaction efficiency of the stirring blades 503 on the materials and additives.

[0045] The working principle of this embodiment is as follows: when in use, the micro motor 4 provides power to drive the rotating shaft 401 to rotate, and the cam 402 and the limiting sleeve 302 cooperate to drive the floating baffle 3 to slide upward along the limiting round rod 2041. At the same time, the compression spring 2042 on the limiting round rod 2041 is used to rebound to control the floating baffle 3 to reciprocate up and down. When the floating baffle 3 is located above the feed chute 203, the additives reach the mixing cylinder body 1 through the feed chute 203 and the feed pipe 202; the servo motor 5 provides power to drive the driving The driving shaft 501 rotates, and through the cooperation of the spline shaft 504 and the spline sleeve 701, the dispersion plate 7 can be driven to rotate in the dispersion frame 6. The rolling wheel 702 at the bottom of the dispersion plate 7 rolls with the corrugated guide rail 603, and the rebound pulling effect of the tension spring 703 can be used to adjust the dispersion plate 7 up and down along the spline shaft 504 during the rotation process. Through the rotation and vibration process of the dispersion plate 7, the raw materials and additives can be fully mixed and dispersed through the dispersion holes 602 at the same time, which greatly improves the mixing reaction efficiency of the stirring blades 503 on the materials and additives.

[0046] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A quantitative stirring cylinder, It is characterized in that include: A mixing cylinder body, wherein a feed hopper is provided on one side of the top of the mixing cylinder body; a connecting pipe is provided at the bottom of the feed hopper, and the connecting pipe is connected to the mixing cylinder body, and a material passing pipe is provided in the connecting pipe; the material passing pipe is a cylindrical through-cavity structure, and a floating baffle is provided in the through-cavity of the material passing pipe; a micro motor is fixedly installed on one side of the outer peripheral surface of the connecting pipe; a servo motor is provided above the mixing cylinder body; a dispersion rack is provided in the mixing cylinder body; and a dispersion disk is provided in the dispersion rack.

2. A quantitative stirring cylinder according to claim 1, It is characterized in that A feed port is provided on the top of the mixing cylinder body, and the feed port and the feed hopper are distributed in a left-right symmetrical manner. A bearing seat is provided in the middle of the top of the mixing cylinder body, and the servo motor is fixedly installed on the top of the bearing seat. Three fixed tripods are provided at the bottom of the mixing cylinder body, and the three fixed tripods are distributed in a circular array. A discharge pipe is provided in the middle of the bottom of the mixing cylinder body.

3. A quantitative stirring cylinder according to claim 1, It is characterized in that The inner peripheral side wall of the through-hole of the material pipe is provided with a material discharge groove, and the material discharge groove corresponds to the position of the floating baffle. Two support frames are fixedly installed in the through-hole of the material pipe, and the two support frames are distributed in an upper and lower symmetrical manner; Two limiting round rods are arranged between the two supporting frames, and the two limiting round rods are distributed in a vertical and parallel manner, and compression springs are sleeved on the limiting round rods.

4. A quantitative stirring cylinder according to claim 1, It is characterized in that The floating baffle is provided with two through holes, the floating baffle is located between the two support frames, and the limiting round rod slides through the through holes, and the compression spring is supported between the floating baffle and the upper support frame, and a limiting sleeve is provided in the middle of the bottom of the floating baffle.

5. A quantitative stirring cylinder according to claim 1, It is characterized in that A rotating shaft is provided at the end of the rotating shaft of the micro motor, and the rotating shaft is rotatably connected to the connecting pipe through a bearing. A cam is provided on the rotating shaft, and the cam is located in the feeding pipe, and the cam is transmission-connected to the limiting sleeve.

6. A quantitative stirring cylinder according to claim 1, It is characterized in that A driving shaft is provided under the servo motor, and the driving shaft is rotatably connected to the mixing cylinder body through a bearing seat, and the driving shaft is rotatably connected to the dispersion rack through a bearing, a coupling is provided at the top of the driving shaft, and the coupling is connected to the rotating shaft of the servo motor, a stirring blade is provided at the lower half of the driving shaft, and the stirring blade is located under the dispersion rack, a spline shaft is provided on the driving shaft, and the spline shaft matches the dispersion rack, and a support ring is provided at the bottom end of the spline shaft.

7. A quantitative stirring cylinder according to claim 1, It is characterized in that The outer circumference of the dispersion rack is provided with four mounting racks, and the mounting racks are connected to the inner wall of the mixing cylinder body. The side wall of the dispersion rack is provided with dispersion holes, and the dispersion holes are distributed in a ring array. The top of the dispersion rack is provided with a corrugated guide rail, and the corrugated guide rail has a ring structure.

8. A quantitative stirring cylinder according to claim 1, It is characterized in that A spline sleeve is provided at the center of the dispersion disk, and three rolling wheels are provided at the bottom of the dispersion disk, and the three rolling wheels are distributed in a circular array. A tension spring is provided at the bottom of the spline sleeve, and the spline sleeve is slidably mounted on the spline shaft, and both ends of the tension spring are respectively connected to the spline sleeve and the support ring, and the rolling wheel is rollingly connected to the corrugated guide rail.