Continuous flow reactor for chemical extraction

The continuous flow reactor design with hydraulic components and airbags enables precise positioning and stable installation, addressing alignment and sealing challenges in existing reactors, ensuring accurate and stable reactor connections.

CN222196907UActive Publication Date: 2024-12-20SHANGHAI FANQIN PHARM TECH CO LTD
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Patent Information

Application Number
CN202420831634.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-20
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Existing continuous flow reactors are difficult to align and install accurately due to their weight and the need for crane-assisted hoisting, leading to misalignment and reduced sealing during connection.

Method used

A continuous flow reactor design featuring a placement component with a hydraulic cylinder, sliding grooves, sliding blocks, and a fixed seat, along with universal wheels and airbags, allows for precise positioning and stable installation through adjustable mounting and inflation, ensuring accurate alignment and stability during reactor connection.

Benefits of technology

Facilitates precise reactor positioning and alignment, enhancing the sealing integrity and ease of installation, thereby improving the connection process and reducing misalignment issues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reactors, and particularly discloses a continuous flow reactor for chemical extraction, which comprises a placing component and a reaction kettle, the placing component comprises a bottom plate, a hydraulic cylinder and a fixing seat, the hydraulic cylinder is fixedly mounted at the center of the bottom plate, a group of mounting plates are arranged on two opposite sides of the bottom plate, and the fixing seat is fixedly mounted on the bottom plate. T-shaped sliding grooves are formed in the two adjacent faces of the two mounting plates, the sliding grooves are vertically formed and penetrate through the upper end faces and the lower end faces of the mounting plates, fixing bases are movably arranged in the sliding grooves in the two sides, sliding blocks are arranged on the two sides of each fixing base, the sliding blocks are correspondingly arranged in the sliding grooves, and a containing groove with a trapezoidal section is formed in the middle of each fixing base. A limiting block is arranged on the bottom end face of the containing groove. The reaction kettle is installed in the placing groove, an installation sleeve is arranged on the side wall of the reaction kettle, a fixing ring is arranged at the tail end of the reaction kettle, and a plurality of screws are arranged on the fixing ring in an annular array mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a continuous flow reactor for chemical extraction. Background Art

[0002] Continuous flow reaction technology is a recognized industrial technology. Its advantages lie in the characteristics of safety, high efficiency, high quality and low cost. As people are increasingly dissatisfied with the limitations of reaction volume and containers in traditional kettle reactions, continuous flow technology has emerged in this context. This technology can optimize the size and performance of the reactor according to the specific reaction process and goals. The key to this technology is that the reaction system must be as small as possible while meeting the required performance. Fluidization technology has shown a wide range of performance, which can meet the needs of basic reaction debugging on a small scale and large-scale industrial production.

[0003] During the installation of the continuous flow reactor, since most of the existing continuous flow reactors are composed of multiple reactors connected together, the reactors are heavy and need to be hoisted and installed by machinery such as cranes. However, when the reactor is hoisted and installed by a crane, it is not only difficult to adjust the installation position of the reactor, but also the reactor is prone to misalignment during connection and installation, resulting in a significant reduction in the sealing of the reactor connection. Utility Model Content

[0004] The purpose of the utility model is to provide a continuous flow reactor for chemical extraction to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a continuous flow reactor for chemical extraction, comprising a placement component and a reactor, the placement component comprising a bottom plate, a hydraulic cylinder and a fixed seat, the bottom plate is a rectangular structure, a hydraulic cylinder is fixedly installed at the center of the bottom plate, the piston end of the hydraulic cylinder is vertically arranged upward, a group of mounting plates are arranged on the two opposite sides of the bottom plate, a "T"-shaped sliding groove is opened on the two adjacent surfaces of the two mounting plates, the sliding groove is vertically arranged to penetrate the upper and lower end surfaces of the mounting plate, and a fixed seat is movably arranged in the sliding grooves on both sides, the bottom surface of the fixed seat is connected to the piston end of the hydraulic cylinder, sliding blocks are arranged on both sides of the fixed seat, and the sliding blocks are correspondingly arranged in the sliding groove, a placement groove with a trapezoidal cross-section is opened in the middle of the fixed seat, and a limiting block is arranged on the bottom end surface of the placement groove; the reactor is installed in the placement groove, a mounting sleeve is arranged on the side wall of the reactor, and the inner wall of the mounting sleeve is correspondingly plugged into the limiting block, a fixing ring is arranged at the tail end of the reactor, and a plurality of screws are arranged in a ring array on the fixing ring.

[0006] Preferably, universal wheels are provided at the four corners around the bottom end of the base plate, and the universal wheels are all equipped with brakes.

[0007] Preferably, a push-pull rod is fixedly mounted on one side of the bottom plate, a rubber sleeve is sleeved on the transverse section of the push-pull rod, and a strip groove is arranged on the outer peripheral wall of the rubber sleeve.

[0008] Preferably, a scale line is provided on a side of the mounting plate away from the fixing ring at the rear end of the reactor.

[0009] Preferably, air bags are provided on both inclined surfaces of the placement groove, and an air nozzle is provided at one end of the air bag.

[0010] Preferably, two ends of the reaction kettle emerge from two ends of the fixing seat respectively.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model sets a sliding block and a sliding groove to limit the movement of the fixed seat, a limit block is set inside the fixed seat, the limit block is convenient for accurately fixing the reactor, and prevents the reactor from moving, which increases the difficulty of connection. The utility model sets an inflatable airbag in the placement groove of the fixed seat to increase the stability of the reactor; the utility model sets a movable placement component to facilitate fixing the reactor and adjusting the position of the reactor, a fixing ring is set at the tail end of the reactor, and screws are set between the fixing rings to align and fix the two reactors, further preventing the two reactors from being misaligned when installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the parts placement assembly of the utility model;

[0014] Figure 3 It is a structural schematic diagram of the reaction kettle of the utility model;

[0015] Figure 4 It is a cross-sectional view of the utility model.

[0016] In the figure: 1. bottom plate; 2. universal wheel; 3. push-pull rod; 4. rubber sleeve; 5. mounting plate; 51. sliding groove; 52. scale line; 6. hydraulic cylinder; 7. fixing seat; 71. placement groove; 72. limit block; 73. sliding block; 8. air bag; 81. air nozzle; 9. reactor; 91. mounting sleeve; 10. fixing ring; 11. screw. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] See also Figure 1-4 The utility model provides a technical solution: a continuous flow reactor for chemical extraction, including a placement component and a reactor 9, the placement component includes a bottom plate 1, a hydraulic cylinder 6 and a fixed seat 7, the bottom plate 1 is a rectangular structure, a hydraulic cylinder 6 is fixedly installed at the center of the bottom plate 1, the piston end of the hydraulic cylinder 6 is vertically arranged upward, a group of mounting plates 5 are arranged on the opposite sides of the bottom plate 1, and a "T"-shaped sliding groove 51 is opened on the two adjacent surfaces of the two mounting plates 5, the sliding groove 51 is vertically arranged to pass through the upper and lower end surfaces of the mounting plate 5, and the fixed seats 7 are movably arranged in the sliding grooves 51 on both sides. The bottom surface of the fixed seat 7 is connected to the piston end of the hydraulic cylinder 6, and sliding blocks 73 are arranged on both sides of the fixed seat 7, and the sliding blocks 73 are correspondingly arranged in the sliding groove 51. A placement groove 71 with a trapezoidal cross-section is opened in the middle of the fixed seat 7, and a limiting block 72 is arranged on the bottom end surface of the placement groove 71; the reactor 9 is installed in the placement groove 71, and a mounting sleeve 91 is arranged on the side wall of the reactor 9, and the inner wall of the mounting sleeve 91 is correspondingly inserted into the limiting block 72, and a fixing ring 10 is arranged at the tail end of the reactor 9, and a plurality of screws 11 are arranged in a ring array on the fixing ring 10.

[0021] Furthermore, universal wheels 2 are provided at the four corners of the bottom end of the base plate 1, and the universal wheels 2 are all equipped with brakes.

[0022] Furthermore, a push-pull rod 3 is fixedly installed on one side of the base plate 1, and a rubber sleeve 4 is sleeved on the transverse section of the push-pull rod 3. The outer peripheral wall of the rubber sleeve 4 is provided with a strip groove, and the rubber sleeve 4 effectively increases the comfort of the operator's hand.

[0023] Furthermore, a scale line 52 is provided on a side of the mounting plate 5 away from the fixing ring 10 at the rear end of the reactor 9 , and the height of the reactor 9 to be connected can be accurately adjusted through the scale line 52 .

[0024] Furthermore, air bags 8 are provided on both inclined surfaces of the placement groove 71 , and an air nozzle 81 is provided at one end of the air bag 8 .

[0025] Furthermore, two ends of the reaction kettle 9 emerge from two ends of the fixing seat 7 respectively.

[0026] Working principle: The utility model provides a continuous flow reactor for chemical extraction, including a placement component and a reactor 9, the placement component includes a bottom plate 1, a hydraulic cylinder 6 and a fixed seat 7, the bottom plate 1 is a rectangular structure, a hydraulic cylinder 6 is fixedly installed at the center of the bottom plate 1, the piston end of the hydraulic cylinder 6 is vertically arranged upward, a group of mounting plates 5 are arranged on the opposite sides of the bottom plate 1, and a "T"-shaped sliding groove 51 is opened on the two adjacent surfaces of the two mounting plates 5, the sliding groove 51 is vertically arranged to pass through the upper and lower end surfaces of the mounting plate 5, and the fixed seats 7 are movably arranged in the sliding grooves 51 on both sides, the bottom surface of the fixed seat 7 is connected to the piston end of the hydraulic cylinder 6, sliding blocks 73 are arranged on both sides of the fixed seat 7, and the sliding blocks 73 are correspondingly arranged in the sliding grooves 51, a placement groove 71 with a trapezoidal cross-section is opened in the middle of the fixed seat 7, and a limiting block 72 is arranged on the bottom end surface of the placement groove 71; the reactor 9 is installed in the placement groove 71, and the side wall of the reactor 9 is provided with a A mounting sleeve 91 is provided, and the inner wall of the mounting sleeve 91 is correspondingly inserted into the limit block 72, and the tail end of the reactor 9 is provided with a fixing ring 10, and a plurality of screws 11 are arranged in a circular array on the fixing ring 10; when in use, the reactor 9 is placed in the placement groove 71 of the fixing seat 7, and the mounting sleeve 91 of the side wall of the reactor 9 is correspondingly inserted into the limit block 72 in the placement groove 71, and the air nozzle 81 is connected to the inflation device to inflate the airbag 8, so that the airbags 8 at both ends increase the stability of the reactor 9 in the placement groove 71, and the height of the reactor 9 is adjusted by adjusting the movement of the piston rod of the hydraulic cylinder 6, thereby adjusting the up and down movement of the mounting seat, and adjusting the reactor 9 on two different placement components to a uniform height, so as to facilitate the connection between the reactors 9, and the lower end of the entire placement device is provided with a universal wheel 2 to move, so as to realize the change of the position of the reactor 9, and then the tail ends of the two reactors 9 are arranged adjacent to each other, and the screws 11 are arranged and tightened on the fixing ring 10 at the tail end of the reactor 9, so as to complete the docking work of the two reactors 9.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous flow reactor for chemical extraction, characterized in that: The invention comprises a placement component and a reaction kettle (9), wherein the placement component comprises a base plate (1), a hydraulic cylinder (6) and a fixed seat (7), wherein the base plate (1) is a rectangular structure, wherein a hydraulic cylinder (6) is fixedly installed at the center of the base plate (1), wherein the piston end of the hydraulic cylinder (6) is arranged vertically upward, wherein a group of mounting plates (5) are arranged on two opposite sides of the base plate (1), wherein two adjacent surfaces of the two mounting plates (5) are provided with "T"-shaped sliding grooves (51), wherein the sliding grooves (51) are vertically arranged to penetrate the upper and lower end surfaces of the mounting plates (5), wherein the fixed seats (7) are movably arranged in the sliding grooves (51) on both sides, wherein the bottom surface of the fixed seat (7) is in contact with the bottom surface of the hydraulic cylinder (6) The fixing seat (7) is connected to the piston end, sliding blocks (73) are arranged on both sides of the fixing seat (7), and the sliding blocks (73) are arranged in the sliding groove (51) accordingly. A placement groove (71) with a trapezoidal cross-section is opened in the middle of the fixing seat (7), and a limiting block (72) is arranged on the bottom end surface of the placement groove (71); the reaction kettle (9) is installed in the placement groove (71), and a mounting sleeve (91) is arranged on the side wall of the reaction kettle (9), and the inner wall of the mounting sleeve (91) is correspondingly inserted into the limiting block (72); a fixing ring (10) is arranged at the rear end of the reaction kettle (9), and a plurality of screws (11) are arranged in a ring array on the fixing ring (10).

2. A continuous flow reactor for chemical extraction according to claim 1, characterized in that: Universal wheels (2) are arranged at the four corners of the bottom end of the base plate (1), and the universal wheels (2) are all equipped with brakes.

3. A continuous flow reactor for chemical extraction according to claim 1, characterized in that: A push-pull rod (3) is fixedly mounted on one side of the bottom plate (1), a rubber sleeve (4) is sleeved on the transverse section of the push-pull rod (3), and a strip-shaped groove is provided on the outer peripheral wall of the rubber sleeve (4).

4. A continuous flow reactor for chemical extraction according to claim 1, characterized in that: A scale line (52) is provided on a side of the mounting plate (5) away from the fixing ring (10) at the rear end of the reaction kettle (9).

5. A continuous flow reactor for chemical extraction according to claim 1, characterized in that: Air bags (8) are arranged on both inclined surfaces of the placement groove (71), and an air nozzle (81) is arranged at one end of the air bag (8).

6. A continuous flow reactor for chemical extraction according to claim 1, characterized in that: The two ends of the reaction kettle (9) emerge from the two ends of the fixing seat (7) respectively.