Polycarboxylate superplasticizer feeding device

By using dropping tanks, motors and peristaltic pumps in the production process of polycarboxylic acid water reducing agent, the problems of uneven dropping concentration and unstable feeding speed are solved, ensuring the stability of the polymerization reaction and product quality.

CN222196965UActive Publication Date: 2024-12-20JILIN HENGYISHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421385890.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2024-12-20
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the production process of polycarboxylic acid water reducing agent, the concentration of the droplet feed is uneven, the measurement error is large and the feeding speed is unstable, resulting in unstable polymerization reaction and affecting product quality and safety.

Method used

A feeding device including a drip tank, motor, electronic scale and peristaltic pump is designed to uniformly stir the material through the agitating paddle in the drip tank and the external motor, and accurately measure and control the feeding speed through the electronic scale and the peristaltic pump to ensure the drip. Uniformity and stability of feeding.

Benefits of technology

The polymerization reaction is stable, the stability and safety of product quality are improved, and the occurrence of unqualified products is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polycarboxylate superplasticizer feeding device which comprises a dropwise adding tank, a motor and an electronic scale, a feeding port is arranged at the top of the dropwise adding tank, a stirring paddle is arranged in the dropwise adding tank and connected with an external motor, the top of the dropwise adding tank is connected with a water inlet pipe and a feeding pipe, a fixing frame is arranged outside the dropwise adding tank, and the fixing frame and the electronic scale are fixed on an operation platform. A feeding pipe is connected to the side face of the dropwise adding tank, the other end of the feeding pipe is connected to the reaction kettle after being connected with a peristaltic pump, and a first valve, a second valve and a third valve are arranged on the water inlet pipe, the feeding pipe and the feeding pipe respectively. Compared with the prior art, the reaction device disclosed by the utility model has the beneficial effects that the reaction device can accurately measure the weight of various dripping materials, homogenize the concentration of the dripping materials and ensure that the dripping materials are added into the reaction kettle at a uniform and stable speed, so that the polymerization reaction process is stably carried out, and the product stability is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of water reducing agents, in particular to a polycarboxylic acid water reducing agent feeding device. Background Art

[0002] As the third generation of high-performance water reducers, polycarboxylic acid water reducers are currently the most widely used concrete admixtures due to their unique comb-shaped structure and mechanism of action, low dosage, high water reduction rate, small slump loss over time, green environmental protection, and strong molecular structure designability. However, the production conditions of polycarboxylic acid water reducers are more stringent than those of general naphthalene water reducers. If the batching error is large, the material concentration is uneven, and the dripping speed is unstable during the polymerization process, it will not only affect the quality stability of the polycarboxylic acid water reducer, but also lead to unqualified product quality and even safety accidents. At present, in the production process of water reducers, the dripping material often has uneven concentration, large metering error, and unstable dripping process due to the lack of stirring and metering equipment in the dripping tank. As a result, the polymerization process of the polycarboxylic acid water reducer is unstable and uncontrollable during the synthesis reaction, which seriously affects the quality stability and performance of the polycarboxylic acid water reducer. The above problems need to be solved urgently. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides a polycarboxylic acid water-reducing agent feeding device, which can accurately measure the weight of various dripping materials, homogenize the concentration of the dripping materials, and ensure that the dripping materials are added to the reactor at a uniform and stable speed, thereby making the polymerization reaction process stable and ensuring product stability.

[0004] In order to achieve the above-mentioned object, the technical scheme of the utility model is: a polycarboxylate water-reducing agent feeding device, comprising a dropping tank (3), a motor (1) and an electronic scale (5), wherein a feeding port is provided on the top of the dropping tank (3), a stirring paddle (4) is arranged inside the dropping tank (3), the stirring paddle (4) is connected to an external motor (1), a water inlet pipe (11) and a feeding pipe (12) are connected to the top of the dropping tank (3), a fixing frame (10) is arranged outside the dropping tank (3), the fixing frame (10) and the electronic scale (5) are fixed on an operating platform (9), a feeding pipe (6) is connected to the side of the dropping tank (3), the other end of the feeding pipe (6) is connected to a peristaltic pump (8) and then connected to a reactor, and a valve 1 (131), a valve 2 (132) and a valve 3 (133) are respectively arranged on the water inlet pipe (11), the feeding pipe (12) and the feeding pipe (6).

[0005] The feeding tube (6) and the peristaltic pump (8) are connected via a silicone hose (7).

[0006] The operating platform (9) outside the dripping tank (3) is provided with multiple steps (14) to facilitate operation by workers.

[0007] The feeding port is provided with a feeding port cover plate (2).

[0008] Compared with the prior art, the beneficial effects of the utility model are: the reaction device can accurately measure the weight of various types of dripping materials, homogenize the concentration of the dripping materials, and ensure that the dripping materials are added to the reactor at a uniform and stable speed, thereby making the polymerization reaction process stable and ensuring product stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0010] Figure 1 It is a main view structural diagram of the utility model.

[0011] Figure 2 It is a top view structural diagram of the utility model.

[0012] In the figure: 1. Motor; 2. Feeding port; 3. Drip tank; 4. Stirring paddle; 5. Electronic scale; 6. Feeding tube; 7. Silicone hose; 8. Peristaltic pump; 9. Operating platform; 10. Fixed bracket; 11. Water inlet pipe; 12. Feeding pipe; 131. Valve one; 132. Valve two; 133. Valve three; 14. Steps. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] like Figure 1-2As shown, a polycarboxylate water-reducing agent feeding device comprises a dropping tank 3, a motor 1 and an electronic scale 5. The dropping tank 3 has a feeding port on the top, and a feeding port cover plate 2 is provided on the feeding port. The dropping tank 3 is provided with a stirring paddle 4, and the stirring paddle 4 is connected to an external motor 1. The top of the dropping tank 3 is connected to a water inlet pipe 11 and a feeding pipe 12. A fixing frame 10 is provided outside the dropping tank 3, and the fixing frame 10 and the electronic scale 5 are fixed on an operating platform 9. A feeding pipe 6 is connected to the side of the dropping tank 3, and the other end of the feeding pipe 6 is connected to a peristaltic pump 8 and then connected to a reactor. The feeding pipe 6 is connected to the peristaltic pump 8 through a silicone hose 7. The water inlet pipe 11, the feeding pipe 12 and the feeding pipe 6 are respectively provided with a valve 131, a valve 2 132 and a valve 3 133. The operating platform 9 outside the dropping tank 3 is provided with multiple steps 14 for easy operation by workers.

[0015] The specific operation is as follows: the dropping tank 3 is used to configure and store various raw materials to be added, the electronic scale 5 is used to measure the weight of each raw material, the solid raw material is added through the feeding port 2 on the upper part of the dropping tank 3, and the stirring paddle 4 is driven by the motor 1 to homogenize the material in the dropping tank 3 to ensure the uniformity of the dropping material. The peristaltic pump 8 is used to control the amount and time of the dropping material added to the reaction per unit time.

[0016] Ingredient metering: add water to the dripping tank 3 through the water inlet pipe 11, observe the weight displayed on the electronic scale 5, and close the water inlet valve 131 when the formula weight is reached; add acrylic acid to the ingredient tank 3 through the feed pipe 12, observe the weight displayed on the electronic scale 5, and close the water inlet valve 2 132 when the formula weight is reached; add ascorbic acid and other solid raw materials through the feed port 2.

[0017] Stirring and homogenizing: After all types of raw materials have been added to the dropping tank 3, turn on the motor 1 and drive the stirring paddle 4 to start stirring to mix the materials in the storage tank 3 evenly. The stirring time is about 10 minutes to ensure that all solid materials are completely dissolved. After all materials are mixed evenly, turn off the stirring, and the materials in the dropping tank 3 are evenly distributed from top to bottom.

[0018] Feeding speed control: According to the total weight of the material in the dropping tank 3 and the feeding time specified in the formula, the feeding speed of the material is calculated, and the feeding speed is controlled by adjusting the speed of the peristaltic pump 8. Further operation: open the valve 3 133 on the feeding pipe 6, adjust the speed of the peristaltic pump 8 to the set speed, and start to add the material in the dropping tank 3 to the reactor at a uniform speed.

[0019] Since the concentration of the material in the dropping tank 3 is uniform from top to bottom, and the speed of adding the material into the reactor is also uniform through the control of the peristaltic pump 8, the stable progress of the synthesis reaction can be ensured, the polymerization process is stable and controllable, the quality stability of the polymerization product is improved, and unqualified products are avoided.

[0020] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A polycarboxylate water-reducing agent feeding device, characterized in that: The invention comprises a dropping tank (3), a motor (1) and an electronic scale (5). The dropping tank (3) has a feeding port at the top. The dropping tank (3) is provided with a stirring paddle (4), which is connected to an external motor (1). The top of the dropping tank (3) is connected to a water inlet pipe (11) and a feeding pipe (12). A fixing frame (10) is provided outside the dropping tank (3). The fixing frame (10) and the electronic scale (5) are fixed on an operating platform (9). A feeding pipe (6) is connected to the side of the dropping tank (3). The other end of the feeding pipe (6) is connected to a peristaltic pump (8) and then to a reactor. The water inlet pipe (11), the feeding pipe (12) and the feeding pipe (6) are respectively provided with a valve 1 (131), a valve 2 (132) and a valve 3 (133).

2. The polycarboxylate water-reducing agent feeding device according to claim 1, characterized in that: The feeding tube (6) and the peristaltic pump (8) are connected via a silicone hose (7).

3. The polycarboxylate water-reducing agent feeding device according to claim 1, characterized in that: A plurality of steps (14) are provided on the operating platform (9) outside the dripping tank (3).

4. The polycarboxylate water-reducing agent feeding device according to claim 1, characterized in that: The feeding port is provided with a feeding port cover plate (2).