Suspended spraying tool

The hanging spraying tool addresses the inefficiencies and health hazards of manual zinc-aluminum coating application by enabling mechanical spraying with improved stability and efficiency, enhancing production capacity and quality consistency.

CN222197433UActive Publication Date: 2024-12-20ZHEJIANG WANFENG SHANGDA COATING TECH CO LTD
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Patent Information

Application Number
CN202323264329.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2024-12-20
Estimated Expiration
2033-11-30

AI Technical Summary

Technical Problem

Manual spraying of zinc-aluminum coating on automobile swing arm products results in inconsistent product quality, health risks for operators, low production capacity, and high costs due to labor-intensive processes.

Method used

A hanging spraying tool with a slide rail, driving base, and rotating mechanism that allows for mechanical spraying of workpieces, enhancing stability and efficiency while reducing operator impact.

Benefits of technology

Improves spraying efficiency, ensures consistent product quality, reduces health risks, and increases production capacity by mechanizing the process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a suspension spraying tool, which belongs to the technical field of spraying tools and comprises a sliding rail, the sliding rail is arranged on the ground, a driving base is connected onto the sliding rail in a sliding manner, a driving bottom plate is rotatably connected onto the driving base, a placing frame is placed on the driving bottom plate, the placing frame comprises two vertical rods, and the two vertical rods are arranged on the sliding rail. A transverse rod is fixedly connected between the upper end faces of the two vertical rods, a plurality of hanging rods are evenly and fixedly connected to the lower surface of the transverse rod at intervals in the length direction of the transverse rod, and the workpiece spraying device has the advantages that an operator can conduct mechanical spraying on workpieces conveniently, the workpiece spraying efficiency is improved, and the influence on the operator is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spraying tooling, in particular to a hanging spraying tooling. Background Art

[0002] Due to cost considerations and the fact that early customers neglected the anti-corrosion performance of automobile swing arm bracket products, automobile swing arm products were originally mostly treated by electrophoresis or electroplating before centralized assembly. With the increasing application of chromium-free anti-zinc-aluminum coating technology in the market, the advantages of chromium-free zinc-aluminum coating technology have been known to more manufacturers. Customers have put forward higher requirements for the corrosion protection of automobile swing arm bracket products. The most advanced method is to use aluminum alloy swing arms, but due to comprehensive considerations of cost control, durability and accessory costs, the swing arm bracket solution of carbon steel parts combined with zinc-aluminum coating anti-corrosion has been adopted by more and more automobile manufacturers, making the use of zinc-aluminum coating in automobile swing arm products increasingly popular and the market is broad.

[0003] The original solution for processing zinc-aluminum coating on automobile swing arms was manual spraying. Manual spraying has great restrictions, and product quality is greatly affected by personnel proficiency, mood, fatigue intensity, work efficiency, etc., resulting in poor consistency in product quality. At the same time, manual spraying is not friendly to the health of operators. As working hours accumulate, spraying occupational diseases are very likely to occur. Furthermore, manual spraying has low production capacity and requires a large number of auxiliary workers, making it difficult to meet product shipment needs and delivery dates, resulting in high costs and low profit margins. Summary of the invention

[0004] The utility model aims to solve the above problems in the prior art and proposes a hanging spraying tool, which is convenient for the operator to perform mechanical spraying on the workpiece, improves the spraying efficiency of the workpiece and reduces the impact on the operator.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A hanging spraying tool comprises a slide rail, which is arranged on the ground, a driving base is slidably connected to the slide rail, a driving base is rotatably connected to the driving base, a placement frame is placed on the driving base, the placement frame comprises two vertical rods, a horizontal rod is fixedly connected between the upper end surfaces of the two vertical rods, and a plurality of hanging rods are fixedly connected to the lower surface of the horizontal rod at uniform intervals along the length direction of the horizontal rod.

[0007] Furthermore, the hanging rod includes a first rod with one end fixedly connected to the lower surface of the cross bar, the first rod is arranged in an L shape, the end of the first rod away from the lower surface of the cross bar is arranged horizontally, and a second rod is fixedly connected to the end of the first rod away from the lower surface of the cross bar, the second rod is arranged at an obtuse angle to the first rod and the end of the second rod away from the first rod is arranged inclined upward.

[0008] Furthermore, the driving base plate includes a driving plate, on the upper surface of which are fixedly connected two bottom rods, the two bottom rods are arranged in parallel, a support rod is fixedly connected to both ends of the bottom rods, a placing plate is fixedly connected to the upper surface of the two support rods at the same end, a placing rod is fixedly connected to the lower end surface of the vertical rod, the placing rod is arranged vertically to the vertical rod, and the placing rod is placed on the placing plate.

[0009] Furthermore, a first baffle is fixedly connected to both ends of the upper surface of the placement plate, and the first baffle is arranged upwardly in an inclined manner. A second baffle is fixedly connected to the opposite back surfaces of the two placement plates, and the second baffle is arranged upwardly in an inclined manner.

[0010] Furthermore, a driving mechanism for driving the driving base to rotate is provided on the driving base, the driving mechanism includes a driving long rod rotatably connected to the driving base, a driving gear fixedly connected to the outer wall of the lower end of the driving long rod, a driving motor fixedly connected to the driving base and a driving gear fixedly connected to the output shaft of the driving motor, the driving gear and the driving gear are meshed, and the driving base is fixedly connected to the end face of the upper end of the driving long rod.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. The utility model hangs the workpiece on a hanging rod, and then drives the base to slide on a slide rail, and the driving base drives the workpiece into a spraying room to spray the workpiece. Through such an arrangement, the structure is simple and the operation is convenient. Through the spraying tool, it is convenient for the operator to mechanically spray the workpiece, the spraying efficiency of the workpiece is improved, and the impact on the operator is reduced.

[0013] 2. The utility model has first baffles fixedly connected to both ends of the placement plate, and second baffles fixedly connected to the opposite back surfaces of the two placement plates. By providing the first baffle and the second baffle, the stability of the placement rod on the placement plate is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] In the figure, 1, slide rail; 2, driving base; 3, driving bottom plate; 4, placement frame; 5, vertical rod; 6, horizontal rod; 7, hanging rod; 8, first rod; 9, second rod; 10, driving plate; 11, bottom rod; 12, supporting rod; 13, placement plate; 14, placement rod; 15, first baffle; 16, second baffle; 17, driving mechanism; 18, driving long rod; 19, driving gear; 20, driving motor; 21, driving gear. DETAILED DESCRIPTION

[0016] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0017] like Figure 1 As shown, a hanging spraying tooling comprises two slide rails 1, which are arranged in parallel and on the ground, a driving base 2 is slidably connected to the slide rails 1, a driving base plate 3 is rotatably connected to the driving base 2, a placement rack 4 is placed on the driving base plate 3, the placement rack 4 comprises two vertical rods 5, the two vertical rods 5 are arranged vertically and in parallel, a cross rod 6 is fixedly connected between the upper end surfaces of the two vertical rods 5, and a plurality of hanging rods 7 are fixedly connected to the lower surface of the cross rod 6 at uniform intervals along the length direction of the cross rod 6.

[0018] like Figure 1 As shown, in order to improve the stability of the workpiece suspended on the hanging rod 7, the hanging rod 7 includes a first rod 8, the first rod 8 is L-shaped, one end of the first rod 8 is fixedly connected to the lower surface of the cross bar 6, the other end of the first rod 8 is horizontally arranged and parallel to the cross bar 6, and a second rod 9 is fixedly connected to one end of the first rod 8, the first rod 8 and the second rod 9 are integrally arranged, and the end of the second rod 9 away from the first rod 8 is inclined upward.

[0019] like Figure 1 As shown, in order to improve the stability of the placement rack 4 placed on the driving base plate 3, the driving base plate 3 includes a driving plate 10, on the upper surface of the driving plate 10 are fixedly connected two bottom rods 11, the two bottom rods 11 are arranged in parallel, and a support rod 12 is fixedly connected to both ends of the bottom rod 11, and a placement plate 13 is fixedly connected to the upper surface of the two support rods 12 at the same end, and the placement plate 13 is horizontally arranged, and a placement rod 14 is fixedly connected to the lower end surface of the vertical rod 5, and the placement rod 14 is placed on the placement plate 13. In order to improve the stability of the placement rod 14 placed on the placement plate 13, first baffles 15 are fixedly connected to the upper surfaces of both ends of the placement plate 13, and the first baffle 15 is arranged obliquely upward, and second baffles 16 are fixedly connected to the opposite back surfaces of the two placement plates 13, and the second baffle 16 is arranged obliquely upward.

[0020] like Figure 1 As shown, a driving mechanism 17 for driving the driving base plate 3 to rotate is provided on the driving base 2, and the driving mechanism 17 includes a driving long rod 18, and the driving long rod 18 is rotatably connected to the driving base 2, and the driving plate 10 is fixedly connected to the upper end surface of the driving long rod 18, and a driving gear 19 is fixedly connected to the outer wall of the lower end of the driving long rod 18. A driving motor 20 is fixedly connected to the driving base 2, and a driving gear 21 is fixedly connected to the output shaft of the driving motor 20, and the driving gear 21 is meshed with the driving gear 19.

[0021] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0022] Although the term ", " and " are used more frequently in this article, the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A hanging spraying tool, characterized in that: The invention comprises a slide rail (1), wherein the slide rail (1) is arranged on the ground, a driving base (2) is slidably connected to the slide rail (1), a driving base plate (3) is rotatably connected to the driving base plate (2), a placement rack (4) is placed on the driving base plate (3), the placement rack (4) comprises two vertical rods (5), a horizontal rod (6) is fixedly connected between the upper end surfaces of the two vertical rods (5), and a plurality of hanging rods (7) are fixedly connected to the lower surface of the horizontal rod (6) at even intervals along the length direction of the horizontal rod (6).

2. A hanging spraying tool according to claim 1, characterized in that: The hanging rod (7) comprises a first rod (8) having one end fixedly connected to the lower surface of the cross rod (6); the first rod (8) is arranged in an L shape; the end of the first rod (8) away from the lower surface of the cross rod (6) is arranged horizontally; a second rod (9) is fixedly connected to the end of the first rod (8) away from the lower surface of the cross rod (6); the second rod (9) is arranged at an obtuse angle to the first rod (8); and the end of the second rod (9) away from the first rod (8) is arranged obtusely upward.

3. A hanging spraying tool according to claim 1, characterized in that: The driving bottom plate (3) comprises a driving plate (10), two bottom rods (11) are fixedly connected to the upper surface of the driving plate (10), the two bottom rods (11) are arranged in parallel, a support rod (12) is fixedly connected to both ends of the bottom rod (11), a placement plate (13) is fixedly connected to the upper surface of the two support rods (12) at the same end, and a placement rod (14) is fixedly connected to the lower end surface of the vertical rod (5), the placement rod (14) is arranged perpendicular to the vertical rod (5), and the placement rod (14) is placed on the placement plate (13).

4. A hanging spraying tool according to claim 3, characterized in that: A first baffle (15) is fixedly connected to both ends of the upper surface of the placement plate (13), and the first baffle (15) is arranged obliquely upward. A second baffle (16) is fixedly connected to the opposite back surfaces of the two placement plates (13), and the second baffle (16) is arranged obliquely upward.

5. The hanging spraying tool according to claim 1, characterized in that: A driving mechanism (17) for driving the driving base (3) to rotate is provided on the driving base (2), the driving mechanism (17) comprising a driving long rod (18) rotatably connected to the driving base (2), a driving gear (19) fixedly connected to the outer wall of the lower end of the driving long rod (18), a driving motor (20) fixedly connected to the driving base (2) and a driving gear (21) fixedly connected to the output shaft of the driving motor (20), the driving gear (21) and the driving gear (19) being meshed, and the driving base (3) being fixedly connected to the upper end surface of the driving long rod (18).