Coating mechanism
By introducing the cleaning roller and motor drive of the sponge sleeve into the coating mechanism, the coating residue problem caused by the concave and convex texture of the coating roller surface is solved, efficient coating roller cleaning is achieved, and coating quality and maintenance convenience are improved.
Patent Information
- Application Number
- CN202420870725.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The concave and convex texture of the existing coating roller surface causes the existing scraper to be unable to be cleaned in depth, resulting in paint residue, affecting the coating quality and making it difficult to clean the coating roller.
A coating mechanism is designed, using a cleaning roller with a sponge sleeve to clean through the sponge sleeve into the pit on the surface of the coating roller, and combined with the design of motor drive and scraper to achieve strong cleaning.
The cleaning quality of the coating roller surface is greatly improved, the coating effect is ensured, and the maintenance and cleaning process of the coating roller is simplified.
Smart Images

Figure CN222197624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating equipment, and more specifically, to a coating mechanism. Background Art
[0002] The coating roller can realize the coating operation and is suitable for the formulation of coating films on various substrates. In this way, the coating can be applied to the surface of substrates such as paper and film. The coating roller is partially immersed in the coating in the coating box. When the coating roller rotates, the coating will adhere to the surface of the coating roller and coat the substrate;
[0003] The coating roller has a concave and convex texture on its surface under the microscopic level. After coating, the coating roller needs to be scraped off the residual paint on the surface of the coating roller by a scraper, and then the paint is re-applied. However, due to the texture on the surface of the coating roller, the existing scraper cannot deeply penetrate into the surface texture of the coating roller to scrape the material, resulting in paint residue on the surface of the coating roller after cleaning by the scraper. After long-term use, the paint remaining on the surface of the coating roller will solidify, which will not only affect the coating quality, but also make the coating roller difficult to clean. Therefore, it is urgently needed to improve this. Utility Model Content
[0004] The utility model aims to overcome the above-mentioned deficiencies of the prior art and provide a coating mechanism which, by providing a cleaning roller with a sponge sleeve, can penetrate into the pits on the surface of the coating roller for cleaning, thereby greatly improving the cleaning quality of the coating roller surface.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The utility model discloses a coating mechanism, comprising a frame, wherein a coating box and a coating roller are arranged inside the frame, the coating roller is located in the coating box, both ends of the coating roller are connected to the frame, a rotatable cleaning roller and a second scraping roller are respectively arranged on both sides of the coating roller, the cleaning roller comprises a center roller, a sponge sleeve is fixed to the outside of the center roller, the sponge sleeve abuts against and squeezes the surface of the coating roller, and the surface of the second scraping roller is clearance-matched with the surface of the coating roller.
[0007] Furthermore, a rotatable first scraper roller is provided on a side of the cleaning roller away from the coating roller, both ends of the first scraper roller are connected to the frame, and a surface of the first scraper roller abuts against and presses the surface of the sponge sleeve.
[0008] Furthermore, a scraper is provided on the side of the first scraper roller away from the cleaning roller, and both ends of the scraper are fixed to the frame. The scraper includes a rubber block and a connecting plate. The connecting plate is connected to the rubber block, and the rubber block abuts against the side of the first scraper roller. The scraper is designed to be inclined upward toward the first scraper roller.
[0009] Furthermore, connecting rods are provided at both ends of the connecting plate, and the connecting rods are connected to the frame.
[0010] Furthermore, a limiting rib is provided on one side of the rubber block, a limiting groove is provided on one side of the connecting plate, and the limiting rib is inserted into the limiting groove for fixing.
[0011] Furthermore, the rubber block is provided with a first rib on one side facing the connecting plate, and the first rib is located on the upper surface of the connecting plate.
[0012] Furthermore, a second rib is provided on the side of the lower portion of the connecting plate facing the rubber block.
[0013] Furthermore, an arc-shaped groove is provided on a side of the second rib away from the rubber block, and a lower end of the second rib and a lower part of the rubber block are transitioned through an inclined surface.
[0014] Furthermore, a plurality of first through holes and a plurality of second through holes are provided on the surface of the connection plate, the plurality of first through holes are arranged side by side and spaced apart, the plurality of second through holes are arranged side by side and spaced apart, and the first through holes and the second through holes are arranged in a staggered manner.
[0015] Furthermore, the cleaning roller is driven by a driving mechanism, which includes a motor, a driving wheel is fixed to the end of the driving shaft of the motor, a cam is provided at one end of the center roller, a driven wheel is fixed to the outer side of the cam, and the driving wheel and the driven wheel are connected by a belt.
[0016] The beneficial effects of the utility model are:
[0017] By setting a cleaning roller, when the cleaning roller is cleaning normally, the coating roller drives the cleaning roller to rotate, and squeezes the surface of the coating roller through the surface of the sponge cover, so that the surface of the sponge cover can penetrate into the depression of the coating roller surface, thereby cleaning the surface of the coating roller, greatly improving the cleaning quality of the coating roller surface, and effectively ensuring the coating effect; when the coating roller has been working for a period of time, the surface of the coating roller needs to be strongly cleaned, specifically, the cleaning roller is driven by a motor to rotate counterclockwise rapidly, so that the surface of the coating roller can be strongly cleaned, and the cleaning roller can drive the first scraper roller to rotate clockwise, at this time, the scraper scrapes off the paint on the surface of the first scraper roller below the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A structural diagram of this embodiment;
[0019] Figure 2 for Figure 1 A magnified view at point A;
[0020] Figure 3 It is a schematic diagram of the structure of the scraper;
[0021] Figure 4 It is a schematic diagram of the partial structure of the cleaning roller driving mechanism.
[0022] Figure numerals: 1. frame; 2. paint box; 3. coating roller; 4. cleaning roller; 41. center roller; 42. sponge cover; 43. cam; 44. driven wheel; 5. first scraper roller; 6. rubber block; 61. limiting rib; 62. first cam; 7. connecting plate; 71. limiting groove; 72. second cam; 73. arc groove; 74. inclined surface; 75. first through hole; 76. second through hole; 77. connecting rod; 8. second scraper roller; 9. motor; 91. driving wheel; 100. belt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 4 As shown, a coating mechanism comprises a frame 1, wherein a coating box 2 and a coating roller 3 are arranged inside the frame 1, wherein the coating roller 3 is located inside the coating box 2, wherein the coating box 2 is provided with coating, wherein the coating roller 3 is partially immersed in the coating, wherein both ends of the coating roller 3 are connected to the frame 1, wherein a rotatable cleaning roller 4 and a second scraping roller 8 are arranged on both sides of the coating roller 3, wherein the cleaning roller 4 comprises a central roller 41, wherein a sponge sleeve 42 is fixed to the outside of the central roller 41, wherein the sponge sleeve 42 abuts against and squeezes the surface of the coating roller 3, and wherein a gap between the surface of the second scraping roller 8 and the surface of the coating roller 3 is formed. In coordination, the cleaning roller 4 and the second scraper roller 8 are both higher than the coating. The coating direction of the coating roller 3 in this embodiment rotates counterclockwise. By setting the second scraper roller 8, the coating on the surface of the coating roller 3 can be evenly scraped, thereby improving the coating quality. By setting the cleaning roller 4, when the cleaning roller 4 is normally cleaned, the coating roller 3 drives the cleaning roller 4 to rotate, and squeezes the surface of the coating roller 3 through the surface of the sponge cover 42, so that the surface of the sponge cover 42 can penetrate into the depression on the surface of the coating roller 3, thereby cleaning the surface of the coating roller 3, greatly improving the surface cleaning quality of the coating roller 3, and effectively ensuring the coating effect.
[0025] The cleaning roller 4 is provided with a rotatable first scraper roller 5 on the side away from the coating roller 3, and both ends of the first scraper roller 5 are connected to the frame 1, and the first scraper roller 5 is connected to the frame 1 through bearings. The surface of the first scraper roller 5 abuts and squeezes the surface of the sponge sleeve 42. When the cleaning roller 4 cleans the surface of the coating roller 3, the paint on the surface of the coating roller 3 will be transferred to the surface of the cleaning roller 4. Through the cooperation between the cleaning roller 4 and the first scraper roller 5, the cleaning roller 4 can be cleaned, and the paint on the surface of the cleaning roller 4 can be transferred to the surface of the first scraper roller 5, thereby improving the service life of the cleaning roller 4 and further improving the cleaning effect of the cleaning roller 4.
[0026] A scraper is provided on the side of the first scraper roller 5 away from the cleaning roller 4, and both ends of the scraper are fixed to the frame 1. Connecting rods 77 are provided at both ends of the connecting plate 7, and the connecting rods 77 are connected to the frame 1. The scraper includes a rubber block 6 and a connecting plate 7. The connecting plate 7 is connected to the rubber block 6. A limiting rib 61 is provided on one side of the rubber block 6, and a limiting groove 71 is provided on one side of the connecting plate 7. The limiting rib 61 is inserted into the limiting groove 71 and fixed. The rubber block 6 abuts against the side of the first scraper roller 5, and the scraper is designed to be inclined upward toward the first scraper roller 5. By setting the scraper, the paint on the surface of the first scraper roller 5 can be scraped off, and the first scraper roller 5 and the scraper are both located above the paint box 2, so that the paint scraped off by the scraper can fall into the paint box 2.
[0027] The surface of the connecting plate 7 is provided with a plurality of first through holes 75 and a plurality of second through holes 76, wherein the plurality of first through holes 75 are arranged side by side and spaced apart, and the plurality of second through holes 76 are arranged side by side and spaced apart, and the first through holes 75 and the second through holes 76 are arranged in a staggered manner. During normal cleaning, the cleaning roller 4 rotates clockwise, thereby driving the first scraping roller 5 to rotate counterclockwise, and the scraped paint is located on the upper surface of the scraper and slides down from the first through holes 75 or the second through holes 76 along the upper surface of the scraper, thereby effectively preventing the paint from accumulating on the scraper surface.
[0028] The rubber block 6 is provided with a first rib 62 on one side facing the connecting plate 7. The first rib 62 is located on the upper surface of the connecting plate 7. By providing the first rib 62, when the scraper is effectively used to clean the surface of the first scraper roller 5, the paint falls into the matching gap between the limiting rib 61 and the limiting groove 71.
[0029] Among them, the cleaning roller 4 is driven by a driving mechanism, and the driving mechanism includes a motor 9. A driving wheel 91 is fixed to the end of the driving shaft of the motor 9. A cam 43 is provided at one end of the center roller 41. A driven wheel 44 is fixed to the outer side of the cam 43. The driving wheel 91 is connected to the driven wheel 44 through a belt 100. After the coating roller 3 has worked for a period of time, the surface of the coating roller 3 needs to be vigorously cleaned. Specifically, the cleaning roller 4 is driven by the motor 9 to rotate counterclockwise rapidly, so that the surface of the coating roller 3 can be vigorously cleaned, and the cleaning roller 4 can drive the first scraper roller 5 to rotate clockwise. At this time, the paint on the surface of the first scraper roller 5 scraped off by the scraper is located below the scraper.
[0030] A second rib 72 is provided on the side of the lower part of the connecting plate 7 facing the rubber block 6, and an arc groove 73 is provided on the side of the second rib 72 away from the rubber block 6. The lower end of the second rib 72 transitions to the lower part of the rubber block 6 via an inclined surface 74. Since the paint is a viscous emulsion and becomes more viscous when transferred to the scraper, the inclined surface 74 can guide the paint in the strong cleaning state, and the second rib 72 can make the paint fall into the paint box 2 better, and the arc groove 73 can effectively prevent the paint from condensing on the side of the second rib 72.
[0031] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A coating mechanism, characterized in that: The invention comprises a frame (1), wherein a coating box (2) and a coating roller (3) are arranged inside the frame (1), wherein the coating roller (3) is located inside the coating box (2), wherein both ends of the coating roller (3) are connected to the frame (1), and a rotatable cleaning roller (4) and a second scraping roller (8) are respectively arranged on both sides of the coating roller (3), wherein the cleaning roller (4) comprises a central roller (41), wherein a sponge sleeve (42) is fixed to the outside of the central roller (41), wherein the sponge sleeve (42) abuts against and squeezes the surface of the coating roller (3), and the surface of the second scraping roller (8) is clearance-matched with the surface of the coating roller (3).
2. A coating mechanism according to claim 1, characterized in that: A rotatable first scraper roller (5) is provided on the side of the cleaning roller (4) away from the coating roller (3); both ends of the first scraper roller (5) are connected to the frame (1); and the surface of the first scraper roller (5) abuts against and presses the surface of the sponge sleeve (42).
3. A coating mechanism according to claim 2, characterized in that: A scraper is provided on the side of the first scraper roller (5) away from the cleaning roller (4), and both ends of the scraper are fixed to the frame (1). The scraper comprises a rubber block (6) and a connecting plate (7). The connecting plate (7) is connected to the rubber block (6). The rubber block (6) abuts against the side of the first scraper roller (5). The scraper is designed to be inclined upward toward the first scraper roller (5).
4. A coating mechanism according to claim 3, characterized in that: Connecting rods (77) are provided at both ends of the connecting plate (7), and the connecting rods (77) are connected to the frame (1).
5. A coating mechanism according to claim 3, characterized in that: A limiting rib (61) is provided on one side of the rubber block (6), and a limiting groove (71) is provided on one side of the connecting plate (7), and the limiting rib (61) is inserted into the limiting groove (71) for fixation.
6. A coating mechanism according to claim 3, characterized in that: The rubber block (6) is provided with a first convex rib (62) on one side facing the connecting plate (7), and the first convex rib (62) is located on the upper surface of the connecting plate (7).
7. A coating mechanism according to claim 3, characterized in that: A second convex rib (72) is provided on the lower part of the connecting plate (7) on one side facing the rubber block (6).
8. A coating mechanism according to claim 7, characterized in that: An arc-shaped groove (73) is provided on the side of the second convex rib (72) away from the rubber block (6), and the lower end of the second convex rib (72) transitions to the lower part of the rubber block (6) via an inclined surface (74).
9. A coating mechanism according to claim 3, characterized in that: The surface of the connecting plate (7) is provided with a plurality of first through holes (75) and a plurality of second through holes (76); the plurality of first through holes (75) are arranged side by side and spaced apart; the plurality of second through holes (76) are arranged side by side and spaced apart; and the first through holes (75) and the second through holes (76) are arranged in a staggered manner.
10. A coating mechanism according to claim 1, characterized in that: The cleaning roller (4) is driven by a driving mechanism, the driving mechanism comprising a motor (9), a driving wheel (91) being fixed to the end of a driving shaft of the motor (9), a convex shaft (43) being provided at one end of the central roller (41), a driven wheel (44) being fixed to the outer side of the convex shaft (43), and the driving wheel (91) and the driven wheel (44) being connected by a belt (100).
