Polymorphic particle sorting device
The multi-form particle sorting device addresses blockage issues by using a motor-driven shaking mechanism and inclined sieve plates, ensuring continuous operation and enhanced sorting efficiency with easy maintenance.
Patent Information
- Application Number
- CN202420817166.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing multi-layer screening devices face issues with blockage due to large particle sizes, leading to interrupted screening processes and reduced efficiency, and automatic discharge methods often remove unscreened materials, affecting the screening effect.
A multi-form particle sorting device with a material frame and shaking assembly, utilizing a motor-driven eccentric wheel system for continuous shaking in multiple directions, combined with inclined sieve plates and guide plates for efficient particle separation and easy component replacement.
The device effectively prevents sieve hole blockage, enhances sorting efficiency, and allows for easy cleaning and component replacement, ensuring continuous operation and improved sorting accuracy.
Smart Images
Figure CN222197779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting devices, in particular to a multi-form particle sorting device. Background Art
[0002] Particle sorting refers to the process of precise separation and detection based on the specific properties of particles. This technology is widely used in many industries. The emergence of particle sorting machines provides a new sorting method for various industries, which can quickly and accurately separate target particles, thereby improving product quality and production efficiency.
[0003] In the actual production process, the screening requirements for materials are not limited to the distinction of particle size, but also need to ensure that there are no substandard products such as long particles and powder in the same batch of granular materials. Although the existing multi-layer screening device can realize multi-level screening and separation of materials of different specifications, during operation, large particle size materials often block the screen, hindering the screening process of subsequent materials, causing materials to accumulate on the screen, especially long particles. This problem is particularly prominent. Frequent cleaning can alleviate the blockage, but it will undoubtedly interrupt the continuity of screening and significantly reduce processing efficiency. If you try to achieve automatic discharge by tilting the screen, it is easy to take away a large amount of unscreened materials during discharge, affecting the screening effect. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-form particle sorting device to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A multi-form particle sorting device comprises a support frame and a movable frame; a material shaking assembly is arranged inside the support frame, the movable frame is connected to the top of the support frame through the material shaking assembly, the material shaking assembly is used to control the movable frame to shake, the top of the movable frame is fixedly connected to a box body, a placement bar is fixedly connected between the inner walls of the box body, a material frame is placed on the placement bar, the outer side of the material frame contacts the inner wall of the box body, the bottom of the material frame is provided with sieve holes, and a screening assembly is arranged inside the box body, the screening assembly is used to filter out impurities with smaller particles.
[0007] By adopting the above technical solution, the material is screened by setting a material frame and shaking it, so that the material will not fall directly down along the inclined filter without being screened. At the same time, the shaking method is a circular axis movement, which can shake the particles in multiple directions, thereby avoiding the blockage of the screen holes and greatly improving the sorting effect of multi-form particles.
[0008] A further improvement of the technical solution of the utility model is that: the material shaking assembly includes a motor, the motor is fixedly installed inside the support frame, a driven frame is fixedly connected between the inner sides of the movable frame, a fixed plate is fixedly connected between the inner sides of the support frame, the top of the fixed plate is rotatably connected to a main shaft, the top of the main shaft is fixedly connected to a driving eccentric wheel, one end face of the driving eccentric wheel is rotatably connected to an active crank, the active crank is fixedly connected to the driven frame, the bottom of the main shaft extends to the bottom of the fixed plate and is connected to the output end of the motor through a belt and a pulley.
[0009] By adopting the above technical solution, the motor is controlled to drive the main shaft to rotate, which in turn drives the active eccentric wheel to rotate, and drives the driven frame to shake through the active crank, so that the shaking frame and the box body shake continuously.
[0010] A further improvement of the technical solution of the utility model is that: a plurality of mounting plates are fixedly connected to the inner side of the support frame, a driven eccentric wheel is rotatably connected to the top of the mounting plate, a driven crank is rotatably connected to one end face of the driven eccentric wheel, a plurality of follower plates are fixedly connected to the inner side of the movable frame, and the follower crank is connected to the follower plate.
[0011] The above technical solution is adopted to facilitate auxiliary support of the movable frame, thereby avoiding instability during the shaking of the movable frame.
[0012] A further improvement of the technical solution of the utility model is that second rails are symmetrically fixedly connected to the two sides of the inner wall of the box, a guide plate is inserted inside the second rail, the second rail is inclined, a notch is provided on one side of the box, a cover plate is slidably connected inside the notch, an inclined plate is fixedly connected to the inner wall of the box at the lowest part of the guide plate, an inclined impurity outlet pipe is provided on one side of the box, a relatively higher end of the impurity outlet pipe extends to the interior of the box and is used in conjunction with the inclined plate.
[0013] By adopting the above technical solution, the particles falling on the guide plate can be discharged from the impurity outlet pipe along the guide plate and the inclined plate.
[0014] A further improvement of the technical solution of the utility model is that the impurity screening component includes a first rail, which is symmetrically fixedly connected to the two sides of the inner wall of the box body, a screen plate is inserted into the inside of the first rail, the first rail is inclined, a discharge port is provided on the side of the box body away from the cover plate, the lower end of the first rail extends to the outside of the box body through the discharge port, and the box body is fixedly connected to a discharge rack at the position of the discharge port.
[0015] By adopting the above technical solution, small particles fall onto the sieve plate after passing through the sieve holes of the material frame, and move along the sieve plate to be finally discharged from the discharging rack, while relatively smaller impurities (or when small particles need to be further graded and screened) fall onto the guide plate after passing through the sieve plate.
[0016] A further improvement of the technical solution of the utility model is that the aperture of the sieve hole on the sieve plate is smaller than the aperture of the sieve hole at the bottom of the material frame.
[0017] By adopting the above technical solution, the screen plate can separate finer particles relative to the material frame.
[0018] A further improvement of the technical solution of the utility model is that the motor is electrically connected to the external control device.
[0019] The above technical solution makes it easy to control the operation of the motor through an external control device.
[0020] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0021] 1. The utility model provides a multi-form particle sorting device, which screens materials by setting a material frame and shaking it, so that the material does not fall directly downward along the inclined filter without being screened. At the same time, the shaking method is a circular axis movement, which can shake the particles in multiple directions, thereby avoiding the blockage of the sieve holes and greatly improving the sorting effect of multi-form particles.
[0022] 2. The utility model provides a multi-form particle sorting device. The device is generally configured as a quick-disassembly structure. The screen plate and the guide plate can be easily removed, and the material frame can also be directly removed, so that it is convenient to replace the suitable filter components according to needs, and it is convenient for loading and unloading. In addition, it can also be more convenient to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The utility model will be further described below in conjunction with the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the structure of the utility model from the first perspective as a whole;
[0025] Figure 2 It is a schematic diagram of the structure of the utility model as a whole from a second viewing angle;
[0026] Figure 3 This is a schematic diagram of the split structure of the utility model;
[0027] Figure 4 It is a partial structural schematic diagram of the utility model;
[0028] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle.
[0029] In the figure: 1. support frame; 2. movable frame; 3. box body; 4. material frame; 5. placement bar; 6. first insertion rail; 7. second insertion rail; 8. guide plate; 9. screen plate; 10. material discharging frame; 11. miscellaneous discharge pipe; 12. motor; 13. fixed plate; 14. driven frame; 15. main shaft; 16. active eccentric wheel; 17. active crank; 18. mounting plate; 19. driven eccentric wheel; 20. driven crank; 21. inclined plate; 22. cover plate; 23. follower plate. DETAILED DESCRIPTION
[0030] The present invention is further described in detail below in conjunction with the embodiments:
[0031] Example 1
[0032] like Figure 1 and Figure 4 As shown, the utility model provides a multi-form particle sorting device, including a support frame 1 and a movable frame 2; a material shaking assembly is arranged inside the support frame 1, and the movable frame 2 is connected to the top of the support frame 1 through the material shaking assembly, and the material shaking assembly is used to control the movable frame 2 to shake, and the top of the movable frame 2 is fixedly connected with a box body 3, and a placement bar 5 is fixedly connected between the inner walls of the box body 3, and a material frame 4 is placed on the placement bar 5, and the outer side of the material frame 4 is in contact with the inner wall of the box body 3, and the bottom of the material frame 4 is provided with sieve holes, and a screening assembly is arranged inside the box body 3, and the screening assembly is used to filter out impurities with smaller particles.
[0033] In this embodiment, the material frame 4 is provided to cooperate with shaking for screening, so that the material does not fall directly downward along the inclined filter without being screened. At the same time, the shaking method is a circular axis movement, which can shake the particles in multiple directions, thereby avoiding the blockage of the screen holes and greatly improving the sorting effect of multi-form particles.
[0034] Example 2
[0035] like Figure 2 and Figure 3 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the material shaking assembly includes a motor 12, the motor 12 is fixedly installed inside the support frame 1, a driven frame 14 is fixedly connected between the inner sides of the movable frame 2, a fixed plate 13 is fixedly connected between the inner sides of the support frame 1, a main shaft 15 is rotatably connected to the top of the fixed plate 13, a driving eccentric wheel 16 is fixedly connected to the top of the main shaft 15, an active crank 17 is rotatably connected to one end face of the active eccentric wheel 16, the active crank 17 is fixedly connected to the driven frame 14, the bottom of the main shaft 15 extends to the bottom of the fixed plate 13 and is connected to the output end of the motor 12 through a belt and a pulley transmission.
[0036] In this embodiment, the motor 12 is controlled to work, driving the main shaft 15 to rotate, thereby driving the active eccentric wheel 16 to rotate, and driving the driven frame 14 to shake through the active crank 17, so that the shaking frame 2 and the box body 3 are constantly shaking.
[0037] like Figure 4 and Figure 4 As shown, preferably, a plurality of mounting plates 18 are fixedly connected to the inner side of the support frame 1, a driven eccentric wheel 19 is rotatably connected to the top of the mounting plate 18, a driven crank handle 20 is rotatably connected to one end face of the driven eccentric wheel 19, a plurality of follower plates 23 are fixedly connected to the inner side of the movable frame 2, and the follower crank handle 20 is connected to the follower plate 23.
[0038] In this embodiment, it is convenient to provide auxiliary support for the movable frame 2 to avoid instability during the shaking of the movable frame 2.
[0039] like Figure 2 and Figure 3 As shown, preferably, the two sides of the inner wall of the box body 3 are symmetrically fixedly connected with the second plug rails 7, the inside of the second plug rails 7 is plugged with the guide plate 8, the second plug rails 7 are inclined, a notch is provided on one side of the box body 3, the inside of the notch is slidably connected with the cover plate 22, the inner wall of the box body 3 is located at the lowest part of the guide plate 8 and is fixedly connected with the inclined plate 21, one side of the box body 3 is provided with an inclined impurity outlet pipe 11, and a relatively higher end of the impurity outlet pipe 11 extends to the interior of the box body 3 and is used in conjunction with the inclined plate 21.
[0040] In this embodiment, the particles falling on the guide plate 8 can be discharged from the impurity outlet pipe 11 along the guide plate 8 and the inclined plate 21 .
[0041] Example 3
[0042] like Figure 2 and Figure 3 As shown, on the basis of Example 2, the utility model provides a technical solution: preferably, the impurity screening component includes a first rail 6, the first rail 6 is symmetrically fixedly connected to the two sides of the inner wall of the box body 3, the screen plate 9 is inserted into the inside of the first rail 6, the first rail 6 is inclined, and a discharge port is provided on the side of the box body 3 away from the cover plate 22, and the lower end of the first rail 6 extends to the outside of the box body 3 through the discharge port, and the box body 3 is fixedly connected with a discharge rack 10 at the position of the discharge port.
[0043] In this embodiment, small particles fall onto the sieve plate 9 after passing through the sieve holes of the material frame 4, and move along the sieve plate 9 to be finally discharged from the discharging rack 10, while relatively smaller impurities (or when small particles need to be further graded and screened) fall onto the guide plate 8 after passing through the sieve plate 9.
[0044] Preferably, the aperture of the sieve holes on the sieve plate 9 is smaller than the aperture of the sieve holes at the bottom of the material frame 4 .
[0045] In this embodiment, the screen plate 9 is enabled to sort out finer particles than the material frame 4 .
[0046] Preferably, the motor 12 is electrically connected to an external control device.
[0047] In this embodiment, it is convenient to control the operation of the motor 12 through an external control device.
[0048] The working principle of the multi-morphological particle sorting device is described in detail below.
[0049] like Figure 1-5 As shown, the particles to be sorted are put into the material frame 4, and the motor 12 is controlled to work, so as to drive the main shaft 15 to rotate, thereby driving the active eccentric wheel 16 to rotate, and the driven frame 14 is driven to shake through the active crank 17, and the shaking frame 2 and the box body 3 are continuously shaken, so that relatively small and regular particles fall down through the sieve holes at the bottom of the material frame 4, while the larger or irregular particles cannot pass through the sieve holes at the bottom of the material frame 4, and then remain in the material frame 4. The particles are continuously shaken during the shaking process, thereby avoiding clogging of the sieve holes;
[0050] Small particles fall onto the sieve plate 9 after passing through the sieve holes of the material frame 4, and move along the sieve plate 9 to be finally discharged from the discharging rack 10, while relatively smaller impurities (or when small particles need to be further graded and screened) fall onto the guide plate 8 after passing through the sieve plate 9, and then move along the guide plate 8 and the inclined plate 21 to be finally discharged from the impurity discharge pipe 11;
[0051] After the sorting is completed, the material frame 4 can be directly lifted and dumped after the motor 12 is turned off, so that larger particles can be obtained;
[0052] The cover plate 22 is connected to the box body 3 by a snap buckle. After the snap buckle is unlocked, the cover plate 22 can be directly taken out upwards to replace the sieve plate 9 (replace according to the coarseness of the screening required), and the inside of the box body 3 can be easily cleaned.
[0053] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A multi-morphological particle sorting device, comprising a support frame (1) and a movable frame (2); characterized in that: A material shaking assembly is arranged inside the support frame (1), and the movable frame (2) is connected to the top of the support frame (1) through the material shaking assembly. The material shaking assembly is used to control the movable frame (2) to shake. The top of the movable frame (2) is fixedly connected to a box body (3), and a placement bar (5) is fixedly connected between the inner walls of the box body (3). A material frame (4) is placed on the placement bar (5), and the outer side of the material frame (4) is in contact with the inner wall of the box body (3). The bottom of the material frame (4) is provided with sieve holes. A screening assembly is arranged inside the box body (3), and the screening assembly is used to filter out impurities with smaller particles.
2. A multi-morphological particle sorting device according to claim 1, characterized in that: The shaking material assembly comprises a motor (12), wherein the motor (12) is fixedly mounted inside a support frame (1), a driven frame (14) is fixedly connected between the inner sides of the movable frame (2), a fixed plate (13) is fixedly connected between the inner sides of the support frame (1), a main shaft (15) is rotatably connected to the top of the fixed plate (13), a driving eccentric wheel (16) is fixedly connected to the top of the main shaft (15), an active crank (17) is rotatably connected to one end face of the active eccentric wheel (16), the active crank (17) is fixedly connected to the driven frame (14), the bottom of the main shaft (15) extends to the bottom of the fixed plate (13) and is connected to the output end of the motor (12) via a belt and a pulley.
3. A multi-morphological particle sorting device according to claim 2, characterized in that: A plurality of mounting plates (18) are fixedly connected to the inner side of the support frame (1), a driven eccentric wheel (19) is rotatably connected to the top of the mounting plate (18), a driven crank (20) is rotatably connected to one end face of the driven eccentric wheel (19), a plurality of follower plates (23) are fixedly connected to the inner side of the movable frame (2), and the follower crank (20) is connected to the follower plate (23).
4. A multi-morphological particle sorting device according to claim 3, characterized in that: The second plug rails (7) are symmetrically fixedly connected to the two sides of the inner wall of the box body (3), and the guide plate (8) is inserted into the interior of the second plug rail (7). The second plug rail (7) is inclined. A notch is provided on one side of the box body (3), and a cover plate (22) is slidably connected inside the notch. An inclined plate (21) is fixedly connected to the inner wall of the box body (3) at the lowest part of the guide plate (8). An inclined impurity outlet pipe (11) is provided on one side of the box body (3), and a relatively higher end of the impurity outlet pipe (11) extends to the interior of the box body (3) and is used in conjunction with the inclined plate (21).
5. A multi-morphological particle sorting device according to claim 4, characterized in that: The impurity screening component comprises a first insertion rail (6), the first insertion rail (6) being symmetrically fixedly connected to two sides of the inner wall of the box body (3), a sieve plate (9) being inserted into the interior of the first insertion rail (6), the first insertion rail (6) being inclined, a discharge port being provided on a side of the box body (3) away from the cover plate (22), a lower end of the first insertion rail (6) extending to the outside of the box body (3) through the discharge port, and a discharge rack (10) being fixedly connected to the box body (3) at the position of the discharge port.
6. A multi-morphological particle sorting device according to claim 5, characterized in that: The aperture of the sieve holes on the sieve plate (9) is smaller than the aperture of the sieve holes at the bottom of the material frame (4).
7. The multi-morphological particle sorting device according to claim 2, characterized in that: The motor (12) is electrically connected to an external control device.