Welding wire cleaning box based on automatic wire feeding welding equipment
The welding wire cleaning box addresses the issue of poor cleaning in automatic welding equipment by providing a multi-chamber system for scraping, wiping, and drying, enhancing welding quality and reducing costs.
Patent Information
- Application Number
- CN202420557491.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-21
AI Technical Summary
Existing automatic welding equipment lacks effective cleaning devices for coiled welding wires, leading to poor welding quality due to dust and oil contamination, which are difficult to clean before use.
A welding wire cleaning box with separate correction, cleaning, and drying chambers, equipped with scraping holes, cleaning cotton cloths soaked in alcohol, and absorbent cottons, facilitates the cleaning and drying of coiled welding wires.
The cleaning box effectively removes dust, oil, and other pollutants from welding wires, improving welding quality and reducing manufacturing costs by integrating with existing automatic wire feeding systems.
Smart Images
Figure CN222198012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding wire cleaning, in particular to a welding wire cleaning box based on automatic wire feeding welding equipment. Background Art
[0002] The mechanization and automation of the welding process is an important development of modern welding technology and a trend of rapid development in the future. The welding wires used in the mainstream automatic welding equipment on the market are mostly coiled welding wires, which are heavy and difficult to carry. For non-batch welding operations, which involve frequent loading and unloading and transportation, the welding wires will inevitably be covered with pollutants such as dust and oil. If they are not cleaned, the welding quality will be easily affected. However, it is not easy to clean the coiled welding wire before use, and there is no effective cleaning device in the existing automatic welding equipment.
[0003] Chinese patent document CN212494085U discloses an online welding wire cleaning device, including a box and a cleaning box, the cleaning box includes two positioning plates, the positioning plates are provided with multiple rows of positioning pins, the positioning pins clamp and hook multiple steel balls, the gap between the two positioning plates corresponds to the welding wire through hole opened on the side wall of the box; the box is also provided with a positioning adjustment mechanism for replacing the positioning plates and the steel balls. The device has a simple and reasonable structure, has a significant cleaning effect on the surface of the welding wire, has a fully sealed structure, and is easy to clean. The utility model proposes a welding wire cleaning box for an automatic wire feeding welding system. Utility Model Content
[0004] The utility model aims to provide a welding wire cleaning box for an automatic wire feeding welding system, which solves the cleaning problem of the disc welding wire of the automatic welding equipment, is easy to install, has a significant cleaning effect, and improves the quality of welding.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A welding wire cleaning box based on automatic wire feeding welding equipment comprises a cleaning box, a material changing port is arranged on the top of the cleaning box, a wire inlet is arranged on the left side wall of the cleaning box, a wire outlet is arranged on the right side wall of the cleaning box, a plurality of partitions are arranged in the cleaning box to separate the cleaning box into a correction chamber, a cleaning chamber and a drying chamber, a through hole is opened on the partition for the welding wire to pass through, a plurality of fixing plates are arranged in the correction chamber, both ends of the fixing plates are fixedly arranged on the inner wall of the cleaning box, a scraping hole equal to the diameter of the welding wire is opened on the fixing plate, a plurality of cleaning cotton cloths soaked in alcohol are filled in the cleaning chamber, and a plurality of absorbent cottons are filled in the drying chamber.
[0007] As a preferred technical solution, a cover plate is provided at the material changing port at the top of the cleaning box, and both ends of the cover plate are fixed to the top of the cleaning box by locking screws.
[0008] As a preferred technical solution, a dirt box is provided below the fixed plate in the correction cavity, the dirt box is slidably connected to the front wall of the cleaning box through a slide rail, and a handle is provided on the dirt box.
[0009] As a preferred technical solution, the cleaning chamber and the drying chamber are both located below the material changing port of the cleaning box, so as to facilitate the replacement of the materials filled in the cleaning chamber and the drying chamber.
[0010] As a preferred technical solution, the wire inlet, wire outlet, scraping hole and through hole are all located on the same horizontal line.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. In the utility model, the correction chamber, cleaning chamber and drying chamber are provided, so that the coiled welding wire can be straightened, and the welding wire can be cleaned through three steps of scraping, wiping and drying, with a significant cleaning effect, thereby improving the quality of welding.
[0013] 2. In the utility model, the existing welding tooling with automatic wire feeding function can be directly modified, which reduces the manufacturing cost and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings:
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the utility model;
[0017] Figure 3 It is a side sectional view of the utility model;
[0018] The reference numerals are as follows:
[0019] Cleaning box 1, wire inlet 2, wire outlet 3, cover plate 4, locking screw 5, material changing port 6, fixing plate 7, scraping hole 8, dirt box 9, handle 10, partition 11, through hole 12, cleaning chamber 13, drying chamber 14. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0022] In the description of the present application, it should be noted that if the terms "center", "upper", "lower", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, if the terms "set", "install", and "connect" appear, they should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0023] Example
[0024] like Figure 1-3 As shown, a welding wire cleaning box based on automatic wire feeding welding equipment includes a cleaning box 1, a material changing port 6 is provided on the top of the cleaning box 1, a wire inlet 2 is provided on the left side wall of the cleaning box 1, a wire outlet 3 is provided on the right side wall of the cleaning box 1, a plurality of partitions 11 are provided in the cleaning box 1 to divide the cleaning box 1 into a correction chamber, a cleaning chamber 13 and a drying chamber 14, a through hole 12 is provided on the partition 11 for the welding wire to pass through, a plurality of fixing plates 7 are provided in the correction chamber, both ends of the fixing plates 7 are fixedly arranged on the inner wall of the cleaning box 1, a scraping hole 8 equal to the diameter of the welding wire is provided on the fixing plate 7, a plurality of cleaning cotton cloths soaked in alcohol are filled in the cleaning chamber 13, and a plurality of absorbent cottons are filled in the drying chamber 14.
[0025] It is worth noting that the materials filled in the cleaning chamber 13 and the drying chamber 14 are replaced through the material replacement port 6, and the disc-shaped welding wire is straightened and corrected through the correction chamber. At the same time, most of the dust, oil and other pollutants on the welding wire can be scraped off. The surface of the welding wire is further cleaned with alcohol through the cleaning chamber 13 to remove pollutants on the surface of the welding wire. The water stains on the surface of the welding wire are absorbed through the drying chamber 14 to ensure that the welding wire is clean and dry for welding. Specifically, the disc-shaped welding wire can be stretched and corrected by passing through the scraping holes 8 on the several horizontally arranged fixing plates 7, and the scraping holes 8 can scrape off the pollutants on the surface of the welding wire. The clean cotton cloth soaked in alcohol has a good cleaning effect on pollutants such as dust and oil on the welding wire, and the absorbent cotton can wipe the surface of the welding wire to absorb water.
[0026] In some feasible embodiments, a cover plate 4 is provided at the material changing port 6 at the top of the cleaning box 1, and both ends of the cover plate 4 are fixed to the top of the cleaning box 1 by locking screws 5. The cover plate 4 shields the material changing port 6 and at the same time compresses the fillers in the cleaning chamber 13 and the drying chamber 14, so that the cleaning cotton cloth and the absorbent cotton can be close to the surface of the welding wire.
[0027] In some feasible embodiments, a dirt box 9 is provided below the fixing plate 7 in the correction cavity, and the dirt box 9 is slidably connected to the front wall of the cleaning box 1 through a slide rail, and a handle 10 is provided on the dirt box 9. The dirt box 9 collects the pollutants scraped by the scraping holes 8 for easy disposal.
[0028] In some feasible embodiments, the cleaning chamber 13 and the drying chamber 14 are both located below the material exchange port 6 of the cleaning box 1 , so as to facilitate replacement of the materials filled in the cleaning chamber 13 and the drying chamber 14 .
[0029] In some feasible embodiments, the wire inlet 2 , the wire outlet 3 , the scraping hole 8 and the through hole 12 are all located on the same horizontal line.
[0030] When in use, fix the cleaning box 1 at an appropriate position of the wire feeding path on the welding tool, cut off the wire guide tube of the original welding tool, connect the wire guide tube with the wire inlet 2 and the wire outlet 3 of the cleaning box 1, let the welding wire pass through the wire inlet 2 of the cleaning box 1, then pass through a number of scraping holes 8 and through holes 12, and finally pass through the wire outlet 3. At this time, fill the cleaning cavity 13 with clean cotton cloth soaked in alcohol, fill the drying cavity 14 with absorbent cotton, and press it tightly, and then lock the cover plate 4 with the locking screw 5. The disc-shaped welding wire can effectively remove dust, oil and other pollutants on the surface of the welding wire after passing through the cleaning box 1, and can also be straightened and corrected.
[0031] In addition, it should be understood that although this specification is described in accordance with the implementation methods, not every implementation method contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art. So far, each embodiment of the present disclosure has been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here. The scope of the present disclosure is defined by the attached claims.
Claims
1. A welding wire cleaning box based on automatic wire feeding welding equipment, comprising a cleaning box (1), wherein a material changing port (6) is provided on the top of the cleaning box (1), a wire inlet (2) is provided on the left side wall of the cleaning box (1), and a wire outlet (3) is provided on the right side wall of the cleaning box (1), characterized in that: The cleaning box (1) is provided with a plurality of partitions (11) to divide the cleaning box (1) into a correction chamber, a cleaning chamber (13) and a drying chamber (14); the partitions (11) are provided with through holes (12) for the welding wire to pass through; the correction chamber is provided with a plurality of fixing plates (7); both ends of the fixing plates (7) are fixedly arranged on the inner wall of the cleaning box (1); the fixing plates (7) are provided with scraping holes (8) having the same diameter as the welding wire; the cleaning chamber (13) is filled with a plurality of cleaning cotton cloths soaked in alcohol; and the drying chamber (14) is filled with a plurality of absorbent cotton cloths.
2. A welding wire cleaning box based on automatic wire feeding welding equipment according to claim 1, characterized in that: A cover plate (4) is provided at the material exchange port (6) at the top of the cleaning box (1), and both ends of the cover plate (4) are fixed to the top of the cleaning box (1) by means of locking screws (5).
3. A welding wire cleaning box based on automatic wire feeding welding equipment according to claim 1, characterized in that: A dirt box (9) is provided below the fixing plate (7) in the correction cavity. The dirt box (9) is slidably connected to the front wall of the cleaning box (1) via a slide rail. A handle (10) is provided on the dirt box (9).
4. A welding wire cleaning box based on automatic wire feeding welding equipment according to claim 1, characterized in that: The cleaning chamber (13) and the drying chamber (14) are both located below the material exchange port (6) of the cleaning box (1), so as to facilitate replacement of the materials filled in the cleaning chamber (13) and the drying chamber (14).
5. A welding wire cleaning box based on automatic wire feeding welding equipment according to claim 1, characterized in that: The wire inlet (2), the wire outlet (3), the scraping hole (8) and the through hole (12) are all located on the same horizontal line.