Concrete mold cleaning equipment for green building materials

By introducing a conveying mechanism, a descaling mechanism and a two-in-one spray and jet mechanism into the concrete mold cleaning equipment, the problems of poor cleaning continuity and difficulty in removing dirt in the prior art are solved, and efficient mold cleaning effect is achieved.

CN222198073UActive Publication Date: 2024-12-20BAZHOU ZHONGYA CONCRETE CO LTD
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Patent Information

Application Number
CN202420921000.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-20
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

When existing concrete mold cleaning equipment faces large batches of molds to be cleaned, the cleaning continuity is poor, making it difficult to effectively remove hard dirt on the surface of the mold, affecting the cleaning efficiency.

Method used

A concrete mold cleaning equipment including a conveying mechanism, a cleaning liquid spray chamber, a descaling mechanism, and a two-in-one spraying mechanism are designed. Through the synchronous rotation of the conveying mechanism, high-frequency jitter of the descaling mechanism, spraying and spraying. The combination of high-temperature steam and cleaning liquid can realize continuous cleaning of mold plates.

Benefits of technology

It improves the continuity and cleaning effect of mold cleaning, ensures effective removal of dirt on the surface of the mold, and significantly improves the cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses concrete mold cleaning equipment for green building materials. The concrete mold cleaning equipment comprises a base, and a shell is arranged above the base; the conveying mechanisms are arranged on the two sides of the upper end face of the base, the two sides of the bottom of each conveying mechanism are fixed to the base through bolts, and a plurality of conveying wheels distributed at equal intervals are installed in each conveying mechanism; the cleaning liquid spraying cavity is formed in one side of the interior of the base and the shell, flushing cavities are formed in the other side of the interior of the base and the other side of the interior of the shell, and cleaning pipes are installed in the cleaning liquid spraying cavity and the flushing cavities; and the descaling mechanism is arranged in the sliding groove in the middle position of the base, the descaling mechanism is in sliding fit with the sliding groove in the middle position of the base, a brush is installed on the face, close to the conveying mechanism, of the descaling mechanism, and the mold cleaning equipment not only can ensure cleaning continuity, but also effectively improves the overall cleaning effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete mould cleaning, in particular to concrete mould cleaning equipment for green building materials. Background Art

[0002] Concrete is one of the most commonly used building materials in modern construction, and concrete molds are key tools for producing concrete components. During the production process, concrete molds will be contaminated by various factors, such as concrete residues, oil stains, dust, etc. These pollutants will affect the service life of the mold and the quality of concrete components. Therefore, the cleaning of concrete molds is particularly important. At present, for the convenience of cleaning, most concrete molds are modular structures composed of several plates. When cleaning, only the plates need to be cleaned. There are many ways to clean concrete molds, including manual cleaning, mechanical cleaning, and chemical cleaning.

[0003] For example, the Chinese authorized patent "A Concrete Mold Cleaning for Green Building Materials" with announcement number CN211362780U includes a cleaning box, a cylinder is provided on the top of the cleaning box, the output shaft of the cylinder passes through the top of the cleaning box and is connected to a pressing block; a motor is provided at the bottom of the cleaning box, the output shaft of the motor passes through the bottom of the cleaning box and enters into the cleaning box and is connected to a disc impeller; an exciter is provided on the side wall of the cleaning box, the output shaft of the exciter passes through the side wall of the cleaning box and enters into the cleaning box, and is connected to a placement basket for placing the mold, the upper end of the placement basket is opened, the placement basket is fixedly connected to the inner wall of the cleaning box, and the placement basket is located below the pressing block, so that the cylinder pushes the pressing block.

[0004] Although the above-mentioned existing technology can clean the concrete mold, when faced with a large number of molds to be cleaned, the equipment cleaning continuity is poor, which affects the cleaning efficiency. In addition, the residual dirt on the mold surface is hard and conventional cleaning is difficult to effectively remove. Therefore, it does not meet the existing needs. In this regard, we propose a concrete mold cleaning equipment for green building materials. Utility Model Content

[0005] The utility model aims to provide a concrete mold cleaning device for green building materials, so as to solve the problem of how to improve the cleaning effect of the mold cleaning device proposed in the above background technology while ensuring the continuity of cleaning.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a green building material concrete mold cleaning device, comprising a base, a shell is arranged above the base; and further comprising:

[0007] A conveying mechanism is arranged on both sides of the upper end surface of the base, and the two sides of the bottom of the conveying mechanism are fixed to the base by bolts, and a plurality of equally spaced conveying wheels are installed inside the conveying mechanism, and the conveying wheels are rotatably connected to the conveying mechanism;

[0008] A cleaning liquid spray chamber is arranged on one side of the base and the inside of the shell, and a flushing chamber is arranged on the other side of the base and the inside of the shell. A cleaning pipe is installed inside the cleaning liquid spray chamber and the flushing chamber, and a plurality of nozzles are installed on one side of the cleaning pipe close to the conveying mechanism;

[0009] The descaling mechanism is arranged in the slide groove at the middle position of the base, and the descaling mechanism is slidably matched with the slide groove at the middle position of the base, and a brush is installed on a side of the descaling mechanism close to the conveying mechanism.

[0010] Preferably, a transmission cavity is provided at the front and rear of the descaling mechanism, a tooth groove is provided at the bottom of the transmission cavity, a transmission wheel is installed inside the transmission cavity, and the transmission wheel is driven by a motor at the front end of the shell, a fan-shaped tooth ring is provided outside the transmission wheel, and the fan-shaped tooth ring is adapted to the tooth groove, and a spring is installed between the descaling mechanism and the slide groove at the middle position of the base.

[0011] Preferably, a steam generator is fixedly mounted on the upper end surface of the shell, and a steam delivery pipe is provided at the air inlet end of the steam generator. A three-way valve is installed at one end of the steam delivery pipe, and the lower end of the three-way valve is connected to the cleaning pipe through a pipeline, and a water pipe is installed on one side of the three-way valve.

[0012] Preferably, the shafts at the upper ends of the conveying wheels are connected by chain belts, and the shafts at the upper ends of the conveying wheels on one side are driven by a motor.

[0013] Preferably, a sewage discharge cavity is provided at the lower part of the base, and both ends of the sewage discharge cavity are inclined structures.

[0014] Preferably, one end of the water pipe in the cleaning liquid spray chamber is connected to the cleaning liquid storage tank, and one end of the water pipe in the flushing chamber is connected to the municipal water supply pipe.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model is provided with a conveying mechanism for transporting the mold plate to be cleaned. The staff only needs to place the mold plate between two sets of conveying wheels and turn on the driving motor. The output shaft drives a plurality of conveying wheels to rotate synchronously under the transmission of the chain belt, and then the mold plate is transported toward the inside of the shell under the action of friction. The dirt inside the shell is first softened by high-temperature jet, and then the cleaning liquid is sprayed, and then the surface dirt is removed in conjunction with the descaling mechanism. Finally, it is discharged from the other end of the conveying mechanism after rinsing, and it is repeated in sequence to realize continuous cleaning of the mold plate. This structure can effectively improve the cleaning efficiency of the mold.

[0017] 2. The utility model is provided with a descaling mechanism. When the mold plate moves into the interior of the descaling mechanism, the brush inside the descaling mechanism will contact the mold plate. At this time, the driving motor at one end of the transmission wheel is turned on to drive it to rotate at high speed. When the fan-shaped tooth ring outside the transmission wheel is engaged with the tooth groove, the descaling mechanism will be driven to move to one side. When the engagement is lost, it will rebound to the initial position under the resetting action of the spring. This reciprocating motion forms a high-frequency jitter on the descaling mechanism, causing intense friction between the brush and the mold plate, thereby achieving the purpose of rapid cleaning.

[0018] 3. The utility model is provided with a two-in-one mechanism of spraying and jetting. After the mold plate enters the interior of the shell, the three-way valve is switched to connect the steam delivery pipe with the cleaning pipe, and the steam generator is turned on at the same time to heat the internal water to generate a large amount of high-temperature steam. The high-temperature steam passes through the steam delivery pipe and the cleaning pipe under the pressure of the pump, and finally is sprayed to the upper and lower positions of the mold plate through the nozzle. On the one hand, the impact force is used to remove surface impurities, and on the other hand, the high temperature can soften the dirt. Subsequently, the three-way valve is switched to connect the water pipe with the cleaning pipe, and the cleaning liquid is sprayed on the mold plate in the flushing cavity. The descaling mechanism is used to achieve deep cleaning of the dirt. This structure can not only ensure the continuity of cleaning, but also effectively improve the overall cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0020] Figure 2 It is a three-dimensional diagram of the conveying mechanism and the descaling mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the transmission structure of the descaling mechanism of the utility model;

[0022] Figure 4 It is a schematic diagram of the internal structure of the conveying mechanism of the utility model.

[0023] In the figure: 1. base; 2. shell; 3. conveying mechanism; 4. conveying wheel; 5. cleaning liquid spray chamber; 6. flushing chamber; 7. cleaning pipe; 8. nozzle; 9. steam generator; 10. steam conveying pipe; 11. three-way valve; 12. water pipe; 13. descaling mechanism; 14. brush; 15. spring; 16. sewage chamber; 17. transmission chamber; 18. tooth groove; 19. transmission wheel; 20. fan-shaped gear ring; 21. chain belt. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 The utility model provides an embodiment: a green building material concrete mold cleaning device, comprising a base 1, a shell 2 is arranged above the base 1; and further comprising:

[0026] The conveying mechanism 3 is arranged on both sides of the upper end surface of the base 1, and the two sides of the bottom of the conveying mechanism 3 are fixed to the base 1 by bolts. A plurality of equally spaced conveying wheels 4 are installed inside the conveying mechanism 3, and the conveying wheels 4 are rotatably connected to the conveying mechanism 3;

[0027] A cleaning liquid spray chamber 5 is arranged on one side of the base 1 and the housing 2, and a flushing chamber 6 is arranged on the other side of the base 1 and the housing 2. A cleaning pipe 7 is installed inside the cleaning liquid spray chamber 5 and the flushing chamber 6, and a plurality of nozzles 8 are installed on one side of the cleaning pipe 7 close to the conveying mechanism 3;

[0028] The descaling mechanism 13 is arranged in a slide groove at the middle position of the base 1 , and the descaling mechanism 13 is slidably matched with the slide groove at the middle position of the base 1 , and a brush 14 is installed on one side of the descaling mechanism 13 close to the conveying mechanism 3 .

[0029] When in use, the staff only needs to place the mold plate between two sets of conveying wheels 4, turn on the driving motor, and its output shaft drives several conveying wheels 4 to rotate synchronously under the transmission of the chain belt 21, and then the mold plate is conveyed toward the inside of the shell 2 under the action of friction. The dirt inside the shell 2 is first softened by high-temperature jet, and then the cleaning liquid is sprayed, and then the surface dirt is removed in conjunction with the descaling mechanism 13. Finally, it is discharged from the other end of the conveying mechanism 3 after rinsing, and it is repeated in sequence to achieve continuous cleaning of the mold plate.

[0030] See also Figure 1 , Figure 2 and Figure 3A transmission cavity 17 is provided at the front and rear of the descaling mechanism 13, a tooth groove 18 is provided at the bottom of the transmission cavity 17, a transmission wheel 19 is installed inside the transmission cavity 17, and the transmission wheel 19 is driven by the motor at the front end of the shell 2, a fan-shaped tooth ring 20 is provided outside the transmission wheel 19, and the fan-shaped tooth ring 20 is adapted to the tooth groove 18, and a spring 15 is installed between the descaling mechanism 13 and the slide groove at the middle position of the base 1, so that the brush 14 and the mold plate have intense friction, thereby achieving the purpose of rapid cleaning.

[0031] See also Figure 1 A steam generator 9 is fixedly mounted on the upper end surface of the shell 2, and a steam delivery pipe 10 is provided at the air inlet end of the steam generator 9. A three-way valve 11 is installed at one end of the steam delivery pipe 10, and the lower end of the three-way valve 11 is connected to the cleaning pipe 7 through a pipeline, and a water pipe 12 is installed on one side of the three-way valve 11. This structure can not only ensure the continuity of cleaning, but also effectively improve the overall cleaning effect.

[0032] See also Figure 4 The shafts at the upper ends of the conveying wheels 4 are connected by a chain belt 21, and the shaft at the upper end of the conveying wheel 4 on one side is driven by a motor to realize the movement of the mold plate.

[0033] See also Figure 1 A sewage discharge chamber 16 is provided at the lower part of the base 1, and both ends of the sewage discharge chamber 16 are inclined structures to facilitate the discharge of dirt and sewage.

[0034] Further, one end of the water pipe 12 in the cleaning liquid spray chamber 5 is connected to the cleaning liquid storage tank, and one end of the water pipe 12 in the flushing chamber 6 is connected to the municipal water supply pipe.

[0035] Working principle: When in use, after the mold plate enters the shell 2, the three-way valve 11 is switched to the steam delivery pipe 10 connected to the cleaning pipe 7, and the steam generator 9 is turned on at the same time to heat the internal water to generate a large amount of high-temperature steam. The high-temperature steam passes through the steam delivery pipe 10 and the cleaning pipe 7 under the boost of the pump, and finally sprays the upper and lower positions of the mold plate through the nozzle 8. On the one hand, the impact force is used to remove surface impurities, and on the other hand, the high temperature can soften the dirt. Then the three-way valve 11 is switched to the water pipe 12 connected to the cleaning pipe 7, and the mold plate is rinsed in the flushing chamber 6. When the cleaning liquid is sprayed and the mold plate moves to the inside of the descaling mechanism 13, the brush 14 inside the descaling mechanism 13 will contact the mold plate. At this time, the driving motor at one end of the transmission wheel 19 is turned on to drive it to rotate at high speed. When the fan-shaped tooth ring 20 outside the transmission wheel 19 is engaged with the tooth groove 18, the descaling mechanism 13 will be driven to move to one side. When the engagement is lost, it will rebound to the initial position under the reset action of the spring 15. This reciprocating motion forms a high-frequency jitter on the descaling mechanism 13, causing the brush 14 to rub violently against the mold plate, and finally the mold plate is rinsed in the flushing chamber 6.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A green building material concrete mold cleaning device, comprising a base (1), wherein a housing (2) is arranged above the base (1); Features: Also includes: A conveying mechanism (3) is arranged on both sides of the upper end surface of the base (1), and the two sides of the bottom of the conveying mechanism (3) are fixed to the base (1) by bolts, and a plurality of equally spaced conveying wheels (4) are installed inside the conveying mechanism (3), and the conveying wheels (4) are rotatably connected to the conveying mechanism (3); A cleaning liquid spray chamber (5) is arranged on one side of the base (1) and the housing (2), and a flushing chamber (6) is arranged on the other side of the base (1) and the housing (2). A cleaning pipe (7) is installed inside the cleaning liquid spray chamber (5) and the flushing chamber (6), and a plurality of spray heads (8) are installed on a side of the cleaning pipe (7) close to the conveying mechanism (3); A descaling mechanism (13) is arranged in a slide groove at a middle position of the base (1), and the descaling mechanism (13) is slidably matched with the slide groove at a middle position of the base (1), and a brush (14) is installed on a side of the descaling mechanism (13) close to the conveying mechanism (3).

2. The green building material concrete mold cleaning device according to claim 1 is characterized by: Transmission chambers (17) are provided at the front and rear of the descaling mechanism (13); a tooth groove (18) is provided at the bottom of the transmission chamber (17); a transmission wheel (19) is installed inside the transmission chamber (17); the transmission wheel (19) is driven by a motor at the front end of the housing (2); a sector-shaped tooth ring (20) is provided outside the transmission wheel (19); the sector-shaped tooth ring (20) is matched with the tooth groove (18); and a spring (15) is installed between the descaling mechanism (13) and a slide groove at a middle position of the base (1).

3. The green building material concrete mold cleaning device according to claim 1 is characterized in that: A steam generator (9) is fixedly mounted on the upper end surface of the housing (2); a steam delivery pipe (10) is provided at the air inlet end of the steam generator (9); a three-way valve (11) is mounted at one end of the steam delivery pipe (10); the lower end of the three-way valve (11) is connected to a cleaning pipe (7) via a pipeline; and a water pipe (12) is mounted on one side of the three-way valve (11).

4. The green building material concrete mold cleaning device according to claim 1 is characterized by: The shafts at the upper ends of the conveying wheels (4) are connected via a chain belt (21), and the shaft at the upper end of one side of the conveying wheels (4) is driven by a motor.

5. The green building material concrete mold cleaning device according to claim 1 is characterized by: A sewage discharge cavity (16) is provided at the lower part of the interior of the base (1), and both ends of the sewage discharge cavity (16) are inclined structures.

6. The green building material concrete mold cleaning device according to claim 3 is characterized by: One end of the water pipe (12) in the cleaning liquid spray chamber (5) is connected to the cleaning liquid storage tank, and one end of the water pipe (12) in the flushing chamber (6) is connected to the municipal water supply pipe.