Rotating disc type cleaning machine

By introducing a rotatable basket and a rotating electric machine into the cleaning machine, combined with ultrasonic cleaning and filtration systems, the problem of poor cleaning effects in the prior art is solved, and more efficient cleaning of mechanical parts is achieved and residues are reduced.

CN222198116UActive Publication Date: 2024-12-20XINCHANG HAIBO MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323102963.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2024-12-20
Estimated Expiration
2033-11-16

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines are difficult to completely remove residues from the surface of mechanical parts, resulting in poor cleaning results.

Method used

A rotary cleaning machine is designed, using a rotatable basket and a rotating electric machine, which realizes the rotation of the basket through the gear assembly, and combines an ultrasonic cleaning and filtration system to enhance the cleaning force and reduce residue.

Benefits of technology

Through the design of the rotating basket and gear assembly, the cleaning effect of mechanical parts is significantly improved, the residue on the surface of the parts is reduced after cleaning, and the cleaning efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222198116U_ABST
    Figure CN222198116U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotating disc type cleaning machine which comprises a machine body, a cleaning tank, an ultrasonic transducer and an ultrasonic controller are arranged in the machine body, the ultrasonic transducer is arranged in the cleaning tank and is driven by the ultrasonic controller to work, the rotating disc type cleaning machine further comprises a rotating basket and a rotating motor, and the rotating basket is arranged in the cleaning tank; the rotating basket is used for containing mechanical parts, a first gear is arranged on the peripheral edge of the rotating basket, a gear assembly is arranged at the output end of the rotating motor, the first gear is in meshed connection with the gear assembly, and when the rotating motor is started, the rotating basket rotates. Components such as the rotating basket and the rotating motor are additionally arranged on the basis of an original structure, the structure is simple, implementation is easy, the rotating rotating basket increases the cleaning strength on parts, and the effect of reducing residues on the surfaces of the cleaned parts is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning machines, and in particular relates to a turntable type cleaning machine. Background Art

[0002] In the prior art, cleaning machines usually use ultrasonic waves to clean mechanical parts. Ultrasonic cleaning mainly uses a transducer to convert the sound energy of a high-power ultrasonic frequency source into mechanical vibrations, and radiates ultrasonic waves to the cleaning liquid in the tank through the cleaning tank wall. Due to the radiation of ultrasonic waves, the microbubbles in the liquid in the tank can maintain vibration under the action of sound waves, and the huge pressure generated by ultrasonic cavitation is used to destroy the adsorption of dirt and the surface of the cleaning parts, which can destroy dirt, remove or weaken the boundary dirt layer, and increase stirring and diffusion. However, ultrasonic cleaning cannot meet the cleaning requirements and is prone to leaving residues. Therefore, the utility model proposes a turntable cleaning machine. Utility Model Content

[0003] The utility model aims to solve the above-mentioned technical problems existing in the prior art and provides a turntable cleaning machine, which improves the cleaning effect of mechanical parts by arranging a rotatable rotating basket, thereby reducing the situation of residues on the surface of mechanical parts.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A turntable cleaning machine comprises: a machine body, a cleaning tank, an ultrasonic transducer and an ultrasonic controller are arranged in the machine body, the ultrasonic transducer is arranged in the cleaning tank, and the ultrasonic transducer works by being driven by the ultrasonic controller. The machine is characterized in that: it also comprises a rotating basket and a rotating motor, the rotating basket is arranged in the cleaning tank; the rotating basket is used to place mechanical parts, a first gear is arranged on the outer periphery of the rotating basket, a gear assembly is arranged at the output end of the rotating motor, the first gear is meshed and connected to the gear assembly, and when the rotating motor is started, the rotating basket rotates.

[0006] Furthermore, a limit plate is provided in the cleaning tank, and the limit plate is provided with a rotating hole. The rotating hole is used to limit the rotating basket so that the rotating basket rotates along the rotating hole. The limit plate is evenly arranged with roller assemblies around the rotating hole. The roller assemblies are supported under the first gear, and the roller assemblies are used to promote the rotation of the first gear.

[0007] Furthermore, the machine body is provided with a water tank and a first water pump. The water tank is used to supply water to the cleaning tank. The water tank is connected to an external water source through the first water pump.

[0008] Furthermore, a heater is provided in the water storage tank, and the heater is used to heat the cleaning water.

[0009] Furthermore, a first filter is provided between the water storage tank and the cleaning tank, and the first filter is used to filter the cleaning water entering the water storage tank from the cleaning tank.

[0010] Furthermore, the machine body is provided with an opening and closing cover and a linear module on one side of the opening of the cleaning tank. The linear module is used to drive the opening and closing cover to move. When the opening and closing cover moves to the opening, the opening and closing cover closes the opening.

[0011] Furthermore, the opening and closing cover is provided with a nozzle, and a spray tank is provided in the body. The nozzle is used to spray cleaning water into the rotating basket. The spray tank is used to store cleaning water. The spray tank and the nozzle are connected to each other. A second water pump is provided between the spray tank and the nozzle. The second water pump sprays the cleaning water in the spray tank out of the nozzle through pressurization.

[0012] Furthermore, the spray tank is connected to the cleaning tank and the water storage tank, and the spray tank is provided with a second filter element, which is used to filter the cleaning water entering the spray tank from the cleaning tank and the water storage tank.

[0013] Furthermore, the machine body is provided with a wind knife, a drying fan and a pushing piece on one side of the opening. The air outlet of the drying fan is connected to the wind knife, and the hot air from the drying fan is output through the air outlet of the wind knife. The wind knife is fixed at the output end of the pushing piece, and the pushing piece drives the wind knife to move by pushing. When the wind knife moves to above the opening, the air outlet of the wind knife faces the opening.

[0014] Furthermore, the machine body is provided with a first rod body and a second rod body, the first rod body is arranged on one side of the cleaning tank, the second rod body is rotatably connected to the first rod body, the second rod body is provided with a hook, the hook is used to hang mechanical parts, and the second rod body is used to place the mechanical parts on the hook above the cleaning tank by rotation.

[0015] The utility model has the following beneficial effects due to the adoption of the above technical solution:

[0016] The utility model includes a machine body, a cleaning tank, an ultrasonic transducer and an ultrasonic controller are arranged in the machine body, the ultrasonic transducer is arranged in the cleaning tank, the ultrasonic transducer works by being driven by the ultrasonic controller, and also includes a rotating basket and a rotating motor, the rotating basket is arranged in the cleaning tank; the rotating basket is used to place mechanical parts, a first gear is arranged on the outer periphery of the rotating basket, a gear assembly is arranged at the output end of the rotating motor, the first gear is meshed and connected to the gear assembly, and when the rotating motor is started, the rotating basket rotates. The utility model adds components such as a rotating basket and a rotating motor on the basis of the original structure, has a simple structure, is easy to implement, and the rotating rotating basket increases the cleaning force on the parts, which has the effect of reducing the residue on the surface of the parts after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings:

[0018] Figure 1It is a top view of the utility model;

[0019] Figure 2 It is a top view of the utility model without the rotating basket and the first gear;

[0020] Figure 3 for Figure 2 The enlarged view of point a in the middle;

[0021] Figure 4 It is a side view of the utility model;

[0022] Figure 5 for Figure 1 Sectional view at AA in the middle;

[0023] Figure 6 for Figure 2 Cross-sectional view at the middle BB.

[0024] In the figure, 1-rotating basket; 2-first gear; 3-third gear; 4-rotating motor; 5-spraying tank; 6-second water pump; 7.1-second filter element filter barrel; 7.2-second screen filter device; 7-second filter element; 8.1-first screen filter device; 8.2-first filter element filter barrel; 8-first filter element; 9-first water pump; 10-ultrasonic controller; 11-air heating device; 12-drying fan; 13-opening and closing cover; 14-rotating hole; 15-roller assembly; 16-limiting plate; 17-first rod body; 18-second rod body; 19-hook; 20-oil-water separator; 21-water storage tank; 22-liquid level observation window; 23-thrusting member; 24-wind knife; 25-linear module; 26-nozzle; 27-ultrasonic transducer; 28-second gear; 29-limiting tank; 30-cleaning tank; 31-support part; 32-machine body. DETAILED DESCRIPTION

[0025] like Figures 1 to 6 As shown, a turntable cleaning machine of the utility model comprises: a machine body 32, a cleaning tank 30, an ultrasonic transducer 27 and an ultrasonic controller 10 are arranged in the machine body 32, the ultrasonic transducer 27 is arranged in the cleaning tank 30, and the ultrasonic transducer 27 works by being driven by the ultrasonic controller 10, and also comprises a rotating basket 1 and a rotating motor 4, the rotating basket 1 is arranged in the cleaning tank 30; the rotating basket 1 is used to place mechanical parts, the outer periphery of the rotating basket 1 is provided with a first gear 2, the output end of the rotating motor 4 is provided with a gear assembly, the first gear 2 is meshed and connected with the gear assembly, and when the rotating motor 4 is started, the rotating basket 1 rotates. The utility model adds components such as the rotating basket 1 and the rotating motor 4 on the basis of the original structure, and the structure is simple and easy to implement. The rotating rotating basket 1 increases the cleaning force on the parts, and plays an effect of reducing the residue on the surface of the parts after cleaning.

[0026] The gear assembly includes a second gear 28 and a third gear 3. A support portion 31 is provided on one side of the cleaning tank 30 of the machine body 32. A rotating motor 4 is placed on the support portion 31. A limiting groove 29 is provided on the support portion 31. The cleaning tank 30 is connected to the limiting groove 29 through an adjacent interface. A second gear 28 is provided in the limiting groove 29. The output end of the rotating motor 4 passes through the limiting groove 29 and is fixed to the second gear 28. The third gear 3 is rotatably connected in the cleaning tank 30. The third gear 3 is partially embedded in the limiting groove 29 through the adjacent interface. The third gear 3 is meshed and connected with the first gear 2 and the second gear 28 respectively. A limiting plate 16 is provided in the cleaning tank 30. The limiting plate 16 is provided with a rotating hole 14. The rotating hole 14 is used to limit the rotating basket 1 so that the rotating basket 1 rotates along the rotating hole 14. The limiting plate 16 is evenly provided with a roller assembly 15 around the rotating hole 14. The roller assembly 15 is supported below the first gear 2. The roller assembly 15 is a prior art and will not be described in detail herein. The roller assembly 15 reduces the friction between the first gear 2 and the limiting plate 16, thereby promoting the rotation of the first gear 2. When the first gear 2 rotates, the rotating basket 1 fixed to the first gear 2 also rotates, thereby improving the cleaning effect of the mechanical parts in the rotating basket 1.

[0027] The machine body 32 is provided with a water tank 21 and a first water pump 9. The water tank 21 is used to supply water to the cleaning tank 30. The water tank 21 is connected to an external water source through the first water pump 9 to ensure that the water supply to the water tank 21 is sufficient. A heater is provided in the water tank 21, and the heater is used to heat the cleaning water. The heated cleaning water effectively improves the degreasing effect. The water tank 21 is connected to the cleaning tank 30. A first filter element 8 is provided between the water tank 21 and the cleaning tank 30. The first filter element 8 is used to filter the sewage for cleaning mechanical parts in the cleaning tank 30, so that the cleaning water can be reused. In the utility model, the first filter element 8 adopts a first screen filter device 8.1 and a first filter element filter barrel 8.2. In addition, the water tank 21 is also provided with an oil-water separator 20 to separate the grease in the cleaning water and play a role in removing impurities. The side wall of the water tank 21 is also provided with a transparent liquid level observation window 22. When the operator observes that the liquid level is low through the liquid level observation window 22, the first water pump 9 and the external water source can be opened in time.

[0028] The machine body 32 is provided with an opening cover 13 and a linear module 25 on one side of the opening of the cleaning tank 30. The linear module 25 is used to drive the opening cover 13 to move. When the opening cover moves to the opening, the opening is closed. Conversely, when the opening cover moves to one side of the opening, the opening is opened. The opening cover 13 is provided with a nozzle 26. The machine body 32 is provided with a spray tank 5. The nozzle 26 is used to spray the cleaning water into the rotating basket 1. The spray tank 5 is used to store the cleaning water. The spray tank 5 and the nozzle 26 are connected to each other. A second water pump 6 is provided between the spray tank 5 and the nozzle 26. The second water pump 6 sprays the cleaning water in the spray tank 5 from the nozzle 26 by boosting. The spray tank 5 is connected to the cleaning tank 30 and the water storage tank 21. The spray tank 5 is provided with a second filter 7. The second filter 7 is used to filter the cleaning water entering the spray tank 5 from the cleaning tank 30 and the water storage tank 21, so that the cleaning water can be reused repeatedly. In the present invention, the second filter element 7 adopts a second screen filter device 7.2 and a second filter core filter barrel 7.1.

[0029] The machine body 32 is provided with a wind knife 24, a drying fan 12 and a push piece 23 on one side of the opening. The air outlet of the drying fan 12 is connected to the wind knife 24. The hot air of the drying fan 12 is output through the air outlet of the wind knife 24. The output end of the push piece 23 fixes the wind knife 24. The push piece 23 drives the wind knife 24 to move by pushing. In the utility model, the push piece 23 adopts a push cylinder. When the wind knife 24 moves to the top of the opening, the air outlet of the wind knife 24 faces the opening, so that the hot air can dry the cleaned mechanical parts. An air heating device 11 is arranged on the pipeline between the wind knife 24 and the drying fan 12. The air heating device 11 belongs to the prior art and is used to convert the cold air introduced by the fan into hot air to promote the drying effect.

[0030] The body 32 is provided with a first rod 17 and a second rod 18. The first rod 17 is arranged at one side of the cleaning tank 30. The second rod 18 is rotatably connected to the first rod 17. The second rod 18 is provided with a hook 19. The hook 19 is used to hang mechanical parts. The second rod 18 is used to place the mechanical parts on the hook 19 above the opening of the cleaning tank 30 by rotating, so as to facilitate the placement of parts into the rotating basket 1 or the removal of cleaned mechanical parts from the rotating basket 1.

[0031] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.

Claims

1. A turntable cleaning machine, comprising: A machine body, wherein a cleaning tank, an ultrasonic transducer and an ultrasonic controller are arranged in the machine body, the cleaning tank is provided with an opening, the ultrasonic transducer is arranged in the cleaning tank, and the ultrasonic transducer works by being driven by the ultrasonic controller, and is characterized in that: it also includes a rotating basket and a rotating motor, the rotating basket is arranged in the cleaning tank; the rotating basket is used to place mechanical parts, the outer periphery of the rotating basket is provided with a first gear, the output end of the rotating motor is provided with a gear assembly, the first gear is meshed and connected with the gear assembly, and when the rotating motor is started, the rotating basket rotates.

2. A turntable cleaning machine according to claim 1, characterized in that: A limiting plate is provided in the cleaning tank, and the limiting plate is provided with a rotating hole. The rotating hole is used to limit the rotating basket so that the rotating basket rotates along the rotating hole. The limiting plate is evenly provided with roller assemblies around the rotating hole. The roller assemblies are supported under the first gear, and the roller assemblies are used to promote the rotation of the first gear.

3. A turntable cleaning machine according to claim 1, characterized in that: The machine body is provided with a water tank and a first water pump. The water tank is used to supply water to the cleaning tank. The water tank is connected to an external water source through the first water pump.

4. A turntable cleaning machine according to claim 3, characterized in that: A heater is arranged in the water storage tank, and the heater is used for heating the cleaning water.

5. A turntable cleaning machine according to claim 3, characterized in that: A first filter is provided between the water storage tank and the cleaning tank, and the first filter is used to filter the cleaning water entering the water storage tank from the cleaning tank.

6. A rotary disc cleaning machine according to claim 3, characterized in that: The machine body is provided with an opening and closing cover and a linear module on one side of the opening, and the linear module is used to drive the opening and closing cover to move. When the opening and closing cover moves to the opening, the opening and closing cover closes the opening.

7. A rotary disc cleaning machine according to claim 6, characterized in that: The opening and closing cover is provided with a nozzle, and a spray tank is provided in the body. The nozzle is used to spray cleaning water into the rotating basket, and the spray tank is used to store cleaning water. The spray tank and the nozzle are connected to each other, and a second water pump is provided between the spray tank and the nozzle. The second water pump sprays the cleaning water in the spray tank out of the nozzle by pressurizing.

8. A rotary disc cleaning machine according to claim 7, characterized in that: The spray tank is connected to the cleaning tank and the water storage tank. The spray tank is provided with a second filter element. The second filter element is used to filter the cleaning water entering the spray tank from the cleaning tank and the water storage tank.

9. The rotary disc cleaning machine according to claim 1, characterized in that: The machine body is provided with a wind knife, a drying fan and a pushing member on one side of the opening, the air outlet of the drying fan is connected to the wind knife, the hot air of the drying fan is output through the air outlet of the wind knife, the output end of the pushing member fixes the wind knife, the pushing member drives the wind knife to move by pushing, and when the wind knife moves to above the opening, the air outlet of the wind knife faces the opening.

10. The rotary disc cleaning machine according to claim 1, characterized in that: The machine body is provided with a first rod body and a second rod body, the first rod body is arranged at one side of the cleaning tank, the second rod body is rotatably connected to the first rod body, the second rod body is provided with a hook, the hook is used to hang the mechanical parts, and the second rod body is used to place the mechanical parts on the hook above the cleaning tank by rotation.