Thin-wall plate rolling machine with diameter-adjustable roll shaft
The thin-wall plate rolling machine with adjustable roller diameter addresses instability issues by using a double-headed motor and worm gear mechanism for synchronized roller adjustment, ensuring precise and stable rolling operations.
Patent Information
- Application Number
- CN202421033548.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Existing plate rolling machines face instability during roller adjustment due to potential height differences between the lower rollers, affecting the rolling process when adjusting the spacing between rollers for different wall thicknesses.
A thin-wall plate rolling machine with adjustable roller diameter, utilizing a double-headed motor and rotating shafts to drive worm gears that lift and lower the upper roller shaft simultaneously, ensuring synchronized adjustment and reducing height discrepancies.
Stabilizes the roller adjustment process by maintaining consistent spacing between rollers, enhancing operational precision and reducing height differences, thus improving rolling accuracy.
Smart Images

Figure CN222198452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate rolling machines, and more specifically, to a thin-wall plate rolling machine with adjustable roller diameter. Background Art
[0002] The plate rolling machine is a shaping machine that performs continuous point bending on plates. It has the function of rolling plates of different shapes such as O-shaped, U-shaped, and multi-section R.
[0003] There are usually three rollers on a plate rolling machine, a single one on the top and two side by side on the bottom. When the upper roller rotates, it will move the plate, and the two lower rollers will naturally rotate due to the friction of the plate.
[0004] As the application of roller plate rolling becomes more and more widespread, when two specifications of plate rolling with the same rolling diameter but different wall thickness are required, it is necessary to readjust the spacing between the three rollers on the entire plate rolling machine. Generally, the spacing between the three rollers is adjusted by setting a motor to drive the two rollers below to rise and fall, because the two rollers below are generally not connected to the driving components, and the upper rollers rotate to carry the plate to move friction and drive the rotation of the two rollers below. Therefore, the installation structure and components of the two rollers below are simpler, and it is also more convenient to drive the two rollers below to rise and fall to adjust the spacing between the rollers.
[0005] However, since there are two rollers at the bottom, setting them up as movable and adjustable structures has greater uncertainty. During the lifting and adjustment process, a height difference is likely to occur between the two rollers, affecting the subsequent rolling operations. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides a thin-wall plate rolling machine with adjustable roller diameter, comprising a base and a bracket plate installed at both ends of the base, the bracket plate extends upward, and two lower rollers and an upper roller are connected between the two bracket plates, the two lower rollers have the same height, both ends of the two lower rollers are plugged into the bracket plate through bearings, and an axle rod is connected to each end of the upper roller shaft, a sleeve with a prismatic outer shape is sleeved on the outside of the axle rod, a vertically extending lifting hole is opened on the bracket plate, the sleeve is plugged into the inside of the lifting hole and the outer wall of the sleeve coincides with the inner wall of the lifting hole, a protective cover is also installed on the outer wall of the bracket plate, the protective cover is located below the sleeve, a lifting member is installed in the protective cover, the lifting member extends upward and is connected to the sleeve and drives the sleeve to lift and lower in the lifting hole.
[0007] In a preferred embodiment, a fixing seat is installed in the middle of the base, a double-headed motor is installed on the fixing seat, and a rotating shaft is connected to each of the two ends of the double-headed motor.
[0008] In a preferred embodiment, the rotating shaft extends to both sides and passes through the two bracket plates, and a first bearing is sleeved at the connection between the rotating shaft and the bracket plates, and the first bearing is embedded in the bracket plates.
[0009] In a preferred embodiment, the lifting member includes a worm wheel and a worm located inside the protective cover, the worm wheel is meshingly connected to the worm, the worm extends vertically and is connected to a connecting rod at the top, the connecting rod extends vertically upward and penetrates the protective cover to the top of the protective cover, a limit tube is sleeved on the outside of the connecting rod, the limit tube is located inside the protective cover, and the limit tube is fixed to the outer wall of the bracket plate.
[0010] In a preferred embodiment, a thread is provided on the outer wall of the connecting rod above the protective cover, a screw tube matching the thread is sleeved on the top end of the connecting rod, and the top end of the screw tube is fixedly connected to the bottom of the sleeve.
[0011] In a preferred embodiment, both ends of the rotating shaft penetrate the bracket plate and extend to the inside of the protective cover, and the worm gear is fixed to the end of the rotating shaft located in the protective cover.
[0012] In a preferred embodiment, the end of the sleeve extends a distance outward from the support plate, and the shaft is longer than the sleeve and extends a distance outward from the end of the sleeve.
[0013] Technical effects and advantages of the utility model:
[0014] The utility model utilizes the rotating shafts on both sides to simultaneously drive the worm gears in the lifting members on both sides to realize a mode of driving both ends of the upper roller shaft to lift at the same time, which can realize stable lifting and lowering adjustment of the upper roller shaft. At the same time, the mode of lifting and lowering the upper roller shaft is adopted, which is more stable than the mode of adjusting the lower roller shaft, and reduces the problem of height difference and offset between the roller shafts due to spacing adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0016] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 .
[0017] Explanation of the reference numerals: 1 bracket plate, 2 lower roller shaft, 3 upper roller shaft, 4 base, 5 shaft rod, 6 sleeve, 7 lifting hole, 8 protective cover, 9 fixing seat, 10 double-head motor, 11 rotating shaft, 12 first bearing, 13 worm gear, 14 worm, 15 connecting rod, 16 limiting tube, 17 screw tube. DETAILED DESCRIPTION
[0018] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
[0019] like Figure 1-2 The shown thin-wall plate rolling machine with adjustable roller diameter includes a base 4 and a bracket plate 1 installed at both ends of the base 4. The bracket plate 1 extends upward, and two lower rollers 2 and an upper roller 3 are connected between the two bracket plates 1. The two lower rollers 2 have the same height, and both ends of the two lower rollers 2 are plugged into the bracket plate 1 through bearings. An axle rod 5 is connected to each end of the upper roller 3, and a sleeve 6 with a prismatic outer shape is sleeved on the outside of the axle rod 5. A vertically extending lifting hole 7 is opened on the bracket plate 1, and the sleeve 6 is plugged into the inside of the lifting hole 7 and the outer wall of the sleeve 6 coincides with the inner wall of the lifting hole 7. A protective cover 8 is also installed on the outer wall of the bracket plate 1, and the protective cover 8 is located below the sleeve 6. A lifting member is installed in the protective cover 8, and the lifting member extends upward to be connected to the sleeve 6 and drives the sleeve 6 to move up and down in the lifting hole 7.
[0020] On the basis of the above, during operation, the sheet passes between the upper roller 3 and the two lower rollers 2 and is curled. When the upper roller 3 rotates, it carries the sheet to move, and the two lower rollers 2 below are naturally rotated by the friction of the sheet.
[0021] Furthermore, the two ends of the upper roller shaft 3 are connected to the shaft rod 5, the shaft rod 5 is inserted into the sleeve 6 and rotates inside the sleeve 6. The sleeve 6 is located in the lifting hole 7 on the two bracket plates 1, and the sleeve 6 can be driven to move up and down in the lifting hole 7 by the lifting member to achieve the height adjustment of the upper roller shaft 3 to change the spacing between the roller shafts.
[0022] A fixing seat 9 is installed in the middle of the base 4, and a double-headed motor 10 is installed on the fixing seat 9. A rotating shaft 11 is connected to each of the two ends of the double-headed motor 10.
[0023] The rotating shaft 11 extends to both sides and passes through the two bracket plates 1. A first bearing 12 is sleeved at the connection between the rotating shaft 11 and the bracket plate 1. The first bearing 12 is embedded in the bracket plate 1.
[0024] Furthermore, the double-headed motor 10 is a servo motor, which can accurately control the number of revolutions thereof, and drive the rotating shafts 11 at both ends to rotate a certain number of circles and angles.
[0025] The lifting member includes a worm wheel 13 and a worm 14 located inside the protective cover 8, the worm wheel 13 is meshed with the worm 14, the worm 14 extends vertically and is connected to a connecting rod 15 at the top, the connecting rod 15 extends vertically upward and passes through the protective cover 8 to the top of the protective cover 8, a limiting tube 16 is sleeved on the outside of the connecting rod 15, the limiting tube 16 is located inside the protective cover 8, and the limiting tube 16 is fixed to the outer wall of the bracket plate 1;
[0026] The connecting rod 15 rotates in the limiting tube 16 and is installed on the outer wall of the bracket plate 1 through the limiting tube 16. The worm gear 13 is installed at the bottom end of the connecting rod 15 and meshes with the worm gear 13.
[0027] A thread is provided on the outer wall of the connecting rod 15 located above the protective cover 8, and a screw tube 17 matching the thread is sleeved on the top of the connecting rod 15, and the top of the screw tube 17 is fixedly connected to the bottom of the sleeve 6;
[0028] Both ends of the rotating shaft 11 penetrate the bracket plate 1 and extend to the inside of the protective cover 8, and the worm gear 13 is fixed to the end of the rotating shaft 11 located in the protective cover 8;
[0029] On the basis of the above, when the height of the upper roller shaft 3 needs to be adjusted, the double-headed motor 10 is controlled to work, and the rotating shaft 11 connected at both ends of the double-headed motor 10 rotates in the first bearing 12 on the two bracket plates 1, and drives the worm gear 13 located inside the protective cover 8 to rotate, and the worm gear 13 is engaged with the worm 14 at the bottom end of the connecting rod 15, driving the worm 14 to rotate to realize the rotation of the connecting rod 15 in the sleeve 6, and the top end of the connecting rod 15 is inserted in the screw tube 17, and the screw tube 17 is driven by the thread on the outer wall of the connecting rod 15 to move up and down outside the connecting rod 15, and according to the rotation direction of the connecting rod 15, the lifting and lowering of the sleeve 6 at the top end of the screw in the lifting hole 7 is realized, and the upper roller shaft 3 moves with the lifting and lowering of the sleeve 6 in the lifting hole 7.
[0030] Furthermore, the rotating shafts 11 on both sides are utilized to simultaneously drive the worm gears 13 in the lifting members on both sides to work, so as to realize a method of driving both ends of the upper roller shaft 3 to be lifted and lowered simultaneously, which can realize a stable lifting and lowering adjustment of the upper roller shaft 3. Compared with the method of adjusting the lower roller shaft 2, the lifting and lowering adjustment method of the upper roller shaft 3 is more stable, and the problem of height difference and offset between the roller shafts due to spacing adjustment is reduced.
[0031] The end of the sleeve 6 extends a distance to the outside of the bracket plate 1, and the shaft 5 is longer than the sleeve 6 and extends a distance outward from the end of the sleeve 6;
[0032] Furthermore, the shaft 5 extends outward for a certain distance, and a driving member for driving the shaft 5 can be installed at the end of the shaft 5, so as to drive the shaft 5 to rotate in the sleeve 6 to drive the upper roller 3 to rotate. The driving member forms a whole with the shaft 5 and the upper roller 3, and rises and falls with the lifting and lowering movement of the upper roller 3, thereby simplifying the overall structure of the equipment.
[0033] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.
Claims
1. A thin-wall plate rolling machine with adjustable roller diameter, comprising a base and bracket plates installed at both ends of the base, the bracket plates extending upward, two lower rollers and an upper roller connected between the two bracket plates, the two lower rollers have the same height, and both ends of the two lower rollers are plugged on the bracket plates through bearings, characterized in that: An axle is connected to each of the two ends of the upper roller shaft, and a sleeve with a prismatic outer shape is sleeved on the outside of the axle. A vertically extending lifting hole is opened on the bracket plate, and the sleeve is inserted into the inside of the lifting hole and the outer wall of the sleeve coincides with the inner wall of the lifting hole. A protective cover is also installed on the outer wall of the bracket plate, and the protective cover is located below the sleeve. A lifting member is installed in the protective cover, and the lifting member extends upward to connect with the sleeve and drives the sleeve to move up and down in the lifting hole.
2. The thin-wall plate rolling machine with adjustable roller diameter according to claim 1, characterized in that: A fixing seat is installed in the middle of the base, a double-headed motor is installed on the fixing seat, and two ends of the double-headed motor are respectively connected with a rotating shaft.
3. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: The rotating shaft extends to both sides and passes through the two bracket plates. A first bearing is sleeved at the connection between the rotating shaft and the bracket plate, and the first bearing is embedded in the bracket plate.
4. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: The lifting member includes a worm wheel and a worm located inside the protective cover, the worm wheel is meshingly connected to the worm, the worm extends vertically and is connected to a connecting rod at the top, the connecting rod extends vertically upward and penetrates the protective cover to the top of the protective cover, a limiting tube is sleeved on the outside of the connecting rod, the limiting tube is located inside the protective cover, and the limiting tube is fixed to the outer wall of the bracket plate.
5. The thin-wall plate rolling machine with adjustable roller diameter according to claim 4, characterized in that: A thread is provided on the outer wall of the connecting rod above the protective cover, a screw tube matching the thread is sleeved on the top end of the connecting rod, and the top end of the screw tube is fixedly connected with the bottom end of the sleeve.
6. The thin-wall plate rolling machine with adjustable roller diameter according to claim 4, characterized in that: The two ends of the rotating shaft penetrate the bracket plate and extend to the inside of the protective cover, and the worm gear is fixed to the end of the rotating shaft located in the protective cover.
7. The thin-wall plate rolling machine with adjustable roller diameter according to claim 4, characterized in that: The end of the sleeve extends a distance to the outside of the bracket plate, and the length of the shaft rod is greater than the sleeve and extends a distance outward from the end of the sleeve.
Citation Information
Cited By
Thin-wall plate rolling machine with diameter-adjustable roll shaft
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