Novel bending device for three-wave guardrail plate production

By designing an automatically adjusted telescopic rod and cylinder-driven press plate device, the problems of guardrail limit and bending deformation are solved, and stable limit and three-wave bending deformation of guardrail plates of different sizes are achieved, which improves processing efficiency and safety.

CN222198488UActive Publication Date: 2024-12-20GUANXIAN HENGCHUANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420800070.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-20
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing guardrail limiting device is not easy to block the front and rear guardrails of different sizes. The guardrail plate is prone to splash when bending, affecting the processing efficiency. The stamping device is not easy to bending and deform at one time.

Method used

A new three-wave guardrail production bending device including workbench, concealed grooves, front and rear baffles, telescopic rods, anti-groove, cylinders and pressure plates was designed. Different widths are achieved through automatic adjustment and movement of telescopic rods and cylinders. Front and rear limits and three waves of bending deformation of the guardrail.

Benefits of technology

It effectively avoids the front and back and left and right movement of the guardrail plate, prevents splashing, realizes the automatic three-wave bending deformation of the guardrail plate, and improves processing efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel bending device for three-wave guardrail plate production, which belongs to the field of guardrail plate processing and comprises a workbench, a plurality of covered channels are arranged at the upper end of the workbench, a guardrail plate is placed at the upper end of the workbench, and a front baffle is slidably arranged on the front side of the upper end of the workbench. A rear baffle is arranged on the rear side of the upper end of the workbench in a sliding mode, the front baffle and the rear baffle are fixedly connected through a first telescopic rod, the positions of the front baffle and the rear baffle are conveniently and automatically moved and adjusted, and therefore guardrail plates with different widths can be conveniently limited and fixed front and back, and the situation that the bending work of the guardrail plates is affected due to front-back movement of the guardrail plates is avoided; and a second telescopic rod is connected with a stop block, so that the position of the stop block is conveniently moved and adjusted, the guardrail plate is conveniently shielded and limited, the guardrail plate is prevented from moving left and right to affect the bending work of the guardrail plate, the guardrail plate is pressed downwards and limited by a pressing plate during bending, and splashing of the guardrail plate during bending is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of guardrail plate processing, and more specifically, to a novel bending device for producing three-wave guardrail plates. Background Art

[0002] Guardrails use the deformation of soil foundations, columns, beams, and polycarbonate panels to absorb collision energy and force out-of-control vehicles to change direction and return to their normal driving direction, preventing them from running off the road, thereby protecting vehicles and passengers and reducing losses caused by accidents.

[0003] For example, a metal guardrail corner bending device disclosed in announcement No. CN219881005U includes a base plate, the top of the base plate is fixedly connected to a frame sleeve, one side of the frame sleeve is fixedly connected to an internal threaded sleeve, and a fixing component is sleeved inside the internal threaded sleeve. The fixing component includes a fixing screw, one end of the fixing screw is rotatably connected to a side plate, and the top of the base plate away from the frame sleeve is fixedly connected to a pushing component, the guardrail is inserted into the frame sleeve and fixed, the first electric hydraulic cylinder works to push the L-shaped pushing plate into the frame sleeve, pushes the bottom end of the guardrail to make it bend, and bends the end of the guardrail. As the L-shaped pushing plate moves, the end of the guardrail can be bent into a right angle, and the second electric hydraulic cylinder works to push the pushing block upward, so that the end of the guardrail bent at a right angle can be bent again, and the end of the guardrail can be bent into a U shape. The electric hydraulic cylinder is used to push the bottom end of the guardrail to bend, so that a relatively hard metal guardrail can be bent.

[0004] It can be seen from the above-mentioned public scheme that the current limiting device of the guardrail plate is not easy to limit the front and rear blocking of guardrail plates of different sizes, and the guardrail plate is prone to splashing when bending, which not only affects the processing work, but also the guardrail plate is easy to splash and accidentally injure the staff. At the same time, some stamping devices are not easy to perform three waves of bending deformation at one time, which reduces work efficiency and workload. Utility Model Content

[0005] The utility model aims to provide a novel bending device for producing three-wave guardrail plates, so as to solve the problems of position limiting and bending deformation processing of guardrail plates.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel bending device for producing three-wave guardrail plates, comprising a workbench, a plurality of hidden grooves are arranged on the upper end of the workbench, a guardrail plate is placed on the upper end of the workbench, a front baffle is slidably arranged on the front side of the upper end of the workbench, a rear baffle is slidably arranged on the rear side of the upper end of the workbench, a first telescopic rod is fixedly arranged on the front and rear sides of the upper end of the workbench, an anti-slip groove is arranged on the left and right sides of the workbench, an anti-slip block is slidably arranged inside the anti-slip groove, a support frame is fixedly arranged on the upper end of the workbench, a cylinder is fixedly arranged on the upper end of the support frame, a pressure plate is fixedly arranged on the cylinder rod of the cylinder, a plurality of inclined surfaces are arranged on the lower end of the pressure plate, limiting rods are fixedly arranged on the left and right sides of the upper end of the pressure plate, and the left and right sides of the upper end of the workbench are respectively fixed A second telescopic rod is provided, and a stopper is fixedly provided on the second telescopic rod. The front baffle and the rear baffle are fixedly connected by the first telescopic rod, so that the position of the front baffle and the rear baffle can be automatically moved and adjusted, thereby facilitating the front and rear limit fixing of guardrail plates of different widths to prevent the guardrail plates from moving forward and backward and affecting the bending work of the guardrail plates. The stopper is connected by the second telescopic rod, so that the position of the stopper can be conveniently moved and adjusted, and the guardrail plates can be conveniently blocked and limited to prevent the guardrail plates from moving left and right and affecting the bending work of the guardrail plates. When bending, the pressure plate presses the guardrail plates downward to limit the position to prevent the guardrail plates from splashing when bending. At the same time, through the setting of the cylinder, it is convenient to drive the pressure plate to move up and down and lift through the automatic movement of the cylinder rod, so that the pressure plate can be automatically pressed down on the upper end of the guardrail plate, so that it can slide and engage with the lower end of the pressure plate through multiple hidden grooves, so that the guardrail plate can complete three-wave bending deformation at one time.

[0007] Preferably, the front baffle is slidably set on the front side of the upper end of the workbench, and the rear baffle is slidably set on the rear side of the upper end of the workbench. The front baffle and the rear baffle have the same length. By setting a hidden groove and slidingly engaging with the pressure plate, the three-wave bending deformation of the bent guardrail plate is facilitated.

[0008] Preferably, the first telescopic rod is fixedly provided on the front baffle and the rear baffle, and the front baffle and the rear baffle are respectively squeezed and limited on the front and rear sides of the guardrail plate, and the anti-slip blocks are respectively fixedly provided on the left and right sides of the lower ends of the front baffle and the rear baffle, and the anti-slip groove is slidably engaged with the anti-slip block to increase the installation limit stability of the front baffle and the rear baffle.

[0009] Preferably, the pressure plate is arranged at the lower end of the support frame, and the pressure plate is arranged at the upper end of the workbench. A reinforcement block is fixedly arranged at the upper end of the pressure plate, and the reinforcement block is fixedly arranged at the lower end of the cylinder rod. Through the setting of the reinforcement block, the stability of the installation connection between the cylinder rod and the pressure plate is increased, and through the sliding connection between the limit rod and the support frame, the installation stability of the pressure plate is increased.

[0010] Preferably, the limit rod slides through the left and right sides of the upper end of the support frame, and the stop block is squeezed and limited at the left and right sides of the guardrail plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The utility model connects the front baffle plate and the rear baffle plate by a first telescopic rod, which is convenient for automatically moving and adjusting the positions of the front baffle plate and the rear baffle plate, thereby facilitating the front and rear limit fixation of guardrail plates of different widths, thereby preventing the guardrail plates from moving forward and backward and affecting the bending work of the guardrail plates. The stopper is connected by a second telescopic rod, which is convenient for moving and adjusting the position of the stopper, thereby facilitating the blocking and limiting of the guardrail plates, thereby preventing the guardrail plates from moving left and right and affecting the bending work of the guardrail plates. When bending, the pressure plate presses the guardrail plates downward to limit the positions, thereby preventing the guardrail plates from splashing when bending.

[0013] (2) The utility model uses the setting of the cylinder to facilitate the automatic movement of the cylinder rod to drive the pressure plate to move up and down, so that the pressure plate can automatically press down on the upper end of the guardrail plate, and then slide and engage with the lower end of the pressure plate through multiple hidden grooves, so that the guardrail plate can complete three-wave bending deformation at one time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a top view of the connection between the workbench and the support frame of the utility model;

[0015] Figure 2 It is a top view of the connection between the workbench and the guardrail plate of the utility model;

[0016] Figure 3 It is a partial cross-sectional view of the local structure of the utility model;

[0017] Figure 4 It is a partial cross-sectional view of the local structure of the utility model.

[0018] Description of the numbers in the figure:

[0019] 1 workbench, 2 hidden groove, 3 guardrail plate, 4 front baffle, 5 rear baffle, 6 first telescopic rod, 7 anti-slip groove, 8 anti-slip block, 9 support frame, 10 cylinder, 11 cylinder rod, 12 pressure plate, 13 inclined surface, 14 reinforcement block, 15 limit rod, 16 second telescopic rod, 17 stop block. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] See also Figure 1-4 A new type of bending device for producing three-wave guardrail plates shown in the figure includes a workbench 1, a plurality of hidden grooves 2 are arranged on the upper end of the workbench 1, a guardrail plate 3 is placed on the upper end of the workbench 1, a front baffle 4 is slidably arranged on the front side of the upper end of the workbench 1, a rear baffle 5 is slidably arranged on the rear side of the upper end of the workbench 1, a first telescopic rod 6 is fixedly arranged on the front and rear sides of the upper end of the workbench 1, an anti-slip groove 7 is arranged on the left and right sides of the workbench 1, an anti-slip block 8 is slidably arranged inside the anti-slip groove 7, a support frame 9 is fixedly arranged on the upper end of the workbench 1, a cylinder 10 is fixedly arranged on the upper end of the support frame 9, the cylinder 10 is an SC series standard cylinder, and the cylinder 10 is equipped with a control switch The model is 4H210-08, and a start switch and a reset switch are provided. The control switch and the cylinder 10 are connected in series with the indoor power supply through a wire, which belongs to the prior art. The cylinder rod 11 of the cylinder 10 is fixedly provided with a pressure plate 12, and a plurality of inclined surfaces 13 are provided at the lower end of the pressure plate 12. Limit rods 15 are fixedly provided on the left and right sides of the upper end of the pressure plate 12, and the second telescopic rod 16 is fixedly provided on the left and right sides of the upper end of the workbench 1. The first telescopic rod 6 and the second telescopic rod 16 are model YNT-03, and the plugs of the first telescopic rod 6 and the second telescopic rod 16 are plugged into an external power supply, which belongs to the prior art. The second telescopic rod 16 is fixedly provided with a stopper 17.

[0023] In order to facilitate the limiting of the guardrail plate, the front baffle plate 4 is slidably set on the front side of the upper end of the workbench 1, and the rear baffle plate 5 is slidably set on the rear side of the upper end of the workbench 1. The front baffle plate 4 and the rear baffle plate 5 have the same length. The first telescopic rod 6 is fixedly set on the front baffle plate 4 and the rear baffle plate 5. The front baffle plate 4 and the rear baffle plate 5 are respectively squeezed and limited on the front and rear sides of the guardrail plate 3, and the anti-slip blocks 8 are respectively fixedly set on the left and right sides of the lower ends of the front baffle plate 4 and the rear baffle plate 5.

[0024] In this embodiment, the front baffle plate 4 and the rear baffle plate 5 are fixedly connected by the first telescopic rod 6, which facilitates the automatic movement and adjustment of the position of the front baffle plate 4 and the rear baffle plate 5, thereby facilitating the front and rear limit fixation of the guardrail plates 3 of different widths, thereby preventing the guardrail plates 3 from moving forward and backward and affecting the bending work of the guardrail plates 3. The stopper 17 is connected by the second telescopic rod 16, which facilitates the movement and adjustment of the position of the stopper 17, and conveniently blocks and limits the guardrail plates 3, thereby preventing the guardrail plates 3 from moving left and right and affecting the bending work of the guardrail plates 3. When bending, the pressure plate 12 presses the guardrail plates 3 downward to limit the position, thereby preventing the guardrail plates 3 from splashing when bending.

[0025] Example 2

[0026] See also Figure 1-4, this embodiment further explains Example 1. In the figure, a new type of bending device for producing three-wave guardrail plates includes a workbench 1. A plurality of hidden grooves 2 are arranged on the upper end of the workbench 1. A guardrail plate 3 is placed on the upper end of the workbench 1. A front baffle 4 is slidably arranged on the front side of the upper end of the workbench 1, and a rear baffle 5 is slidably arranged on the rear side of the upper end of the workbench 1. First telescopic rods 6 are fixedly arranged on the front and rear sides of the upper end of the workbench 1, respectively, and anti-slip grooves 7 are arranged on the left and right sides of the workbench 1, and anti-slip blocks 8 are slidably arranged inside the anti-slip grooves 7. A support frame 9 is fixedly arranged on the upper end of the workbench 1, and a cylinder 10 is fixedly arranged on the upper end of the support frame 9. A cylinder rod 11 of the cylinder 10 is fixedly arranged with a pressing plate 12, and a plurality of inclined surfaces 13 are arranged on the lower end of the pressing plate 12. Limiting rods 15 are fixedly arranged on the left and right sides of the upper end of the pressing plate 12, respectively, and second telescopic rods 16 are fixedly arranged on the left and right sides of the upper end of the workbench 1, respectively, and a stopper 17 is fixedly arranged on the second telescopic rod 16.

[0027] In order to facilitate the bending and deformation of the guardrail plate, the pressing plate 12 is arranged at the lower end of the support frame 9, and the pressing plate 12 is arranged at the upper end of the workbench 1. A reinforcement block 14 is fixedly arranged at the upper end of the pressing plate 12, and the reinforcement block 14 is fixedly arranged at the lower end of the cylinder rod 11. The limit rod 15 slides through the left and right sides of the upper end of the support frame 9, and the stop block 17 is squeezed and limited at the left and right sides of the guardrail plate 3.

[0028] In this embodiment, through the setting of the cylinder 10, it is convenient to drive the pressure plate 12 to move up and down through the automatic movement of the cylinder rod 11, so that the pressure plate 12 is automatically pressed down on the upper end of the guardrail plate 3, and then slidably engaged with the lower end of the pressure plate 12 through multiple hidden grooves 2, so that the guardrail plate 3 can complete three-wave bending deformation at one time.

[0029] The guardrail plate 3 is placed on the upper end of the workbench 1, and then the first telescopic rod 6 is started. The first telescopic rod 6 works and drives the front baffle 4 and the rear baffle 5 to move. The front baffle 4 and the rear baffle 5 block the front and rear sides of the guardrail plate 3. Then the second telescopic rod 16 is started and works. The second telescopic rod 16 drives the block 17 to move. The block 17 limits and blocks the left and right sides of the guardrail plate 3. Then the cylinder 10 is started and works. The cylinder rod 11 moves downward. The cylinder rod 11 drives the pressure plate 12 to move downward, so that the pressure plate 12 presses the guardrail plate 3 downward, and the upper end guardrail plate 3 of the dark groove 2 moves downward and is connected to the inside of the dark groove 2, and then the guardrail plate 3 is bent and deformed, thereby completing the three-wave bending deformation.

[0030] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A novel bending device for producing three-wave guardrail plates, comprising a workbench (1), characterized in that: The upper end of the workbench (1) is provided with a plurality of hidden grooves (2), a guardrail plate (3) is placed on the upper end of the workbench (1), a front baffle plate (4) is slidably provided on the front side of the upper end of the workbench (1), a rear baffle plate (5) is slidably provided on the rear side of the upper end of the workbench (1), a first telescopic rod (6) is fixedly provided on the front and rear sides of the upper end of the workbench (1), an anti-slip groove (7) is provided on the left and right sides of the workbench (1), an anti-slip block (8) is slidably provided inside the anti-slip groove (7), and the workbench A support frame (9) is fixedly provided at the upper end of the support frame (9), a cylinder (10) is fixedly provided at the upper end of the support frame (9), a pressure plate (12) is fixedly provided on the cylinder rod (11) of the cylinder (10), a plurality of inclined surfaces (13) are provided at the lower end of the pressure plate (12), limiting rods (15) are fixedly provided on the left and right sides of the upper end of the pressure plate (12), second telescopic rods (16) are fixedly provided on the left and right sides of the upper end of the workbench (1), and a stopper (17) is fixedly provided on the second telescopic rod (16).

2. According to claim 1, a novel bending device for producing three-wave guardrail panels is characterized in that: The front baffle (4) is slidably arranged on the front side of the upper end of the workbench (1), and the rear baffle (5) is slidably arranged on the rear side of the upper end of the workbench (1); the front baffle (4) and the rear baffle (5) have the same length.

3. According to claim 1, a novel bending device for producing three-wave guardrail panels is characterized in that: The first telescopic rod (6) is fixedly arranged on the front baffle (4) and the rear baffle (5), and the front baffle (4) and the rear baffle (5) are respectively squeezed and limited on the front and rear sides of the guardrail plate (3), and the anti-slip block (8) is respectively fixedly arranged on the left and right sides of the lower ends of the front baffle (4) and the rear baffle (5).

4. According to claim 1, a novel bending device for producing three-wave guardrail panels is characterized in that: The pressing plate (12) is arranged at the lower end of the support frame (9), and the pressing plate (12) is arranged at the upper end of the workbench (1). A reinforcing block (14) is fixedly arranged at the upper end of the pressing plate (12), and the reinforcing block (14) is fixedly arranged at the lower end of the cylinder rod (11).

5. According to claim 1, a novel bending device for producing three-wave guardrail panels is characterized in that: The limiting rod (15) slides through the left and right sides of the upper end of the support frame (9), and the stopper (17) is squeezed and limited to the left and right sides of the guardrail plate (3).

Citation Information

Patent Citations

  • Metal guardrail corner bending device

    CN219881005U