Preheater heat transfer element machining die facilitating heat dissipation
By introducing vibration and heat dissipation structures into the preheater processing molds, the problem of inconvenient vibration and heat dissipation of the molds is solved, and the processing efficiency and service life are improved.
Patent Information
- Application Number
- CN202420571532.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-23
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-23
AI Technical Summary
The existing preheaters use heat transfer elements to process molds that are not convenient for vibration. Pores are prone to affect quality during processing and are difficult to dissipate heat, resulting in low processing efficiency and heat loss.
A mold structure including base, bearing plate, cover plate, support plate, refrigeration tube, exhaust fan and dustproof net was designed. The vibration and heat dissipation of the mold through limiting plate, reducer motor and sealing gasket are realized, and the processing efficiency is improved. Extend service life.
The mold facilitates vibration, avoids holes affecting quality, improves heat dissipation efficiency, reduces heat loss, and facilitates the disassembly and replacement of parts, extends service life.
Smart Images

Figure CN222198607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of preheaters, in particular to a heat transfer element processing mould for preheaters which is convenient for heat dissipation. Background Art
[0002] A preheater is a heat exchanger that uses the flue gas in the tail flue of the boiler to preheat the air before entering the boiler to a certain temperature through the internal heat transfer element. Molds are required during the production and processing of heat transfer elements.
[0003] However, the existing mold for processing the heat transfer element for the preheater is generally not convenient for vibrating the mold during use. The processed heat transfer element is easily affected by the presence of holes, which makes it difficult to dissipate heat from the mold, making it difficult to improve the processing efficiency, and heat loss is easy to occur. Therefore, we propose a mold for processing the heat transfer element for the preheater that is easy to dissipate heat, so as to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a heat transfer element processing mold for a preheater that is easy to dissipate heat, so as to solve the problem that the existing heat transfer element processing mold for a preheater mentioned in the background technology is generally not convenient for vibrating the mold during use, the processed heat transfer element is easily affected by the presence of holes, it is not convenient to dissipate heat from the mold, it is difficult to improve the processing efficiency, and heat loss is easy to occur.
[0005] To achieve the above object, the utility model provides the following technical solution: a heat transfer element processing mold for a preheater that is convenient for heat dissipation, comprising: a base for bearing and limiting, a bearing plate arranged on the inner side of the upper end of the base, a cover plate fixedly installed by screws on the upper side of the bearing plate, and a support plate arranged above the cover plate;
[0006] Also includes:
[0007] A plurality of sets of molds are correspondingly arranged on the inner sides of the middle parts of the cover plate and the support plate, wherein the molds include an outer mold sleeve and an inner mold sleeve;
[0008] A heat dissipation structure is arranged on the inner side of the cover plate and the inner side of the outer end of the support plate, wherein the heat dissipation structure includes a first refrigeration pipe, a second refrigeration pipe, an exhaust fan and a dustproof net;
[0009] A vibration structure is arranged inside the base and the bearing plate, wherein the vibration structure comprises a limiting plate, a limiting plate, a limiting plate, a linkage plate and a reduction motor.
[0010] Preferably, the outer mold sleeve is nested on the inner side of the cover plate, and a first sealing gasket that is adhered and fixed to the cover plate is tightly fitted on the outer side of the upper end of the outer mold sleeve, and a second sealing gasket that is tightly fitted to the supporting plate is adhered and fixed on the lower side of the outer end of the cover plate, and a fixing plate that is fixedly connected to the supporting plate is fitted on the lower middle side of the outer mold sleeve.
[0011] Preferably, a symmetrical electric telescopic rod is nested and installed inside the outer end of the bearing plate, and a support plate is fixedly connected to the electric telescopic rod, and an inner mold sleeve is nested and fitted on the inner side of the support plate and fixed with screws.
[0012] Preferably, the front side of the lower end of the carrying plate is rotatably connected with a limiting plate, and the front sides of the left and right ends of the limiting plate are rotatably connected with a limiting plate and a limiting plate respectively, and the upper ends of the limiting plate and the limiting plate are rotatably connected to the base, and a controller is embedded and installed on the inner side of the rear upper end of the base;
[0013] Wherein, the right rear side of the limiting plate is rotatably connected with a linkage plate, and the left front side of the linkage plate is provided with a reduction motor connected with the limiting plate via a coupling.
[0014] Preferably, the first refrigeration tube and the second refrigeration tube are both nested and fitted on the inner side of the carrier plate, and the first refrigeration tube and the second refrigeration tube are respectively located on the outer side and the outer lower side of the lower end of the outer mold sleeve.
[0015] Preferably, the exhaust fan is obliquely and symmetrically installed on the inner side of the outer end of the support plate, and a dustproof net is arranged above the exhaust fan and is nested and fit with the support plate.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the heat transfer element used in the preheater for heat dissipation is used to process the mold, which is convenient for vibrating the mold, avoiding the quality of the processed heat transfer element being affected by holes, and is convenient for heat dissipation of the mold, improving processing efficiency, reducing heat loss, and facilitating disassembly and replacement of some parts of the mold, thereby extending its service life;
[0017] 1. A base, a bearing plate, a limiting plate and a limiting plate are provided. Since a bearing plate is provided on the inner side of the upper end of the base, the front side of the lower end of the bearing plate is rotatably connected with a limiting plate located in the base, and the front sides of the left and right ends of the limiting plate are rotatably connected with a limiting plate and a limiting plate respectively. The upper ends of the limiting plate and the limiting plate are both rotatably connected with the base, and the right rear side of the limiting plate monomer is rotatably connected with a linkage plate, and the right front side of the left limiting plate is connected with a reduction motor via a coupling, so it is convenient to vibrate the mold to avoid affecting the quality of the processed heat transfer element due to holes;
[0018] 2. A bearing plate, an outer mold sleeve, a first refrigeration tube and a second refrigeration tube are provided. Since the first refrigeration tube and the second refrigeration tube are nested and fitted with the bearing plate, the outer lower side of the outer mold sleeve is provided with an obliquely symmetrical exhaust fan installed on the inner side of the outer end of the support plate, and a dustproof net nested and fitted with the support plate is provided above the exhaust fan. The inner side of the outer lower end of the support plate is a hollow structure, so it is convenient to dissipate heat from the mold, improve processing efficiency, and reduce heat loss;
[0019] 3. An outer mold sleeve, an inner mold sleeve, a first refrigeration tube and a second refrigeration tube are provided. Since the outer mold sleeve supported by the fixed plate is nested in the cover plate, the inner mold sleeve is fixedly installed with screws in the support plate, and the cover plate and the bearing plate on which the first refrigeration tube and the second refrigeration tube are nested are fixedly connected by screws, the limit plate is connected to the reduction motor via a coupling, and the dustproof net and the support plate are nested and fitted. Therefore, it is convenient to disassemble and replace some parts of the mold to extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0022] Figure 3 This is a schematic diagram of the side cross-sectional structure of the connection between the cover plate and the load-bearing plate of the utility model;
[0023] Figure 4 This is a bottom view structural diagram of the connection between the inner mold sleeve and the support plate of the utility model;
[0024] Figure 5 It is a schematic diagram of the top view of the connection structure between the limiting plate and the base of the utility model.
[0025] In the figure: 1. base; 2. bearing plate; 3. cover plate; 4. outer mold sleeve; 5. first sealing gasket; 6. second sealing gasket; 7. fixing plate; 8. electric telescopic rod; 9. supporting plate; 10. inner mold sleeve; 11. limiting plate; 12. limiting plate; 13. limiting plate; 14. linkage plate; 15. reduction motor; 16. first refrigeration pipe; 17. second refrigeration pipe; 18. exhaust fan; 19. dustproof net; 20. controller. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5 The utility model provides a technical solution: a heat transfer element processing mold for a preheater that is easy to dissipate heat, comprising a base 1, a bearing plate 2, a cover plate 3, an outer mold sleeve 4, a first sealing pad 5, a second sealing pad 6, a fixing plate 7, an electric telescopic rod 8, a supporting plate 9, an inner mold sleeve 10, a limiting plate 11, a limiting plate 12, a limiting plate 13, a linkage plate 14, a reduction motor 15, a first cooling tube 16, a second cooling tube 17, an exhaust fan 18, a dustproof net 19 and a controller 20. When the heat transfer element processing mold for a preheater that is easy to dissipate heat is used, as shown in FIG. Figure 1 , Figure 3 and Figure 5 First, the material for processing the heat transfer element of the preheater can be put into the inner side of the outer mold sleeve 4 nested in the cover plate 3, and then the controller 20 embedded in the inner side of the rear upper end of the base 1 can be used to control the reduction motor 15 installed on the front side of the base 1 to operate, so that the reduction motor 15 drives the limit plate 13 connected thereto to rotate through the coupling. Since two limit plates 13 are arranged on the inner side of the base 1, the lower left rear side of the limit plate 13 is rotatably connected to the limit plate 11, and the middle rear side and the right front side of the limit plate 11 are rotatably connected to the bearing plate 2 The upper ends of the limiting plate 11 and the limiting plate 13 are both rotatably connected to the base 1, and a linkage plate 14 rotatably connected thereto is provided at the right rear side of the limiting plate 11. Therefore, the limiting plate 13 is driven by the linkage plate 14 to rotate in conjunction with the limiting plate 13 through the operation of the reduction motor 15, so that the limiting plate 11 drives the carrying plate 2 to perform annular rotation under the restriction of the limiting plate 12, thereby achieving the purpose of vibrating the processing material of the heat transfer element in the outer mold sleeve 4 to prevent the quality of the processed heat transfer element from being affected by the presence of holes;
[0028] like Figure 1 , Figure 2 and Figure 3 After the vibration of the heat transfer element processing material is completed, the controller 20 can be used to control the electric telescopic rod 8 nested inside the outer end of the carrier plate 2 to operate, so that the electric telescopic rod 8 drives the support plate 9 fixed thereon to descend, so that the support plate 9 drives the inner mold sleeve 10 fixed by screws therein to descend, until the inner mold sleeve 10 is nested and fits in the outer mold sleeve 4. Then, the controller 20 can be used to control the first refrigeration pipe 16 and the second refrigeration pipe 17 nested inside the carrier plate 2 to perform refrigeration operation, so that the first refrigeration pipe 16 and the second refrigeration pipe 17 cool the water sealed by the first sealing gasket 5 and the second sealing gasket 6 in the carrier plate 2. Since the first refrigeration pipe 16 is located outside the lower end of the outer mold sleeve 4 supported by the fixing plate 7, and the second refrigeration pipe 17 is located at the lower left and lower right sides of the outer mold sleeve 4, it is convenient to cool the outer mold sleeve 4, accelerate the molding of the heat transfer element processing material, and improve the processing efficiency.
[0029] like Figure 1 , Figure 3 and Figure 4 After the heat transfer element is formed, the controller 20 can be used to control the electric telescopic rod 8 to operate, so that the support plate 9 drives the inner mold sleeve 10 to rise, disconnecting the inner mold sleeve 10 from the outer mold sleeve 4, and then the controller 20 can be used to control the exhaust fans 18 symmetrically installed on the left and right sides of the support plate 9 to operate. Since a dustproof net 19 is arranged above the exhaust fan 18 and fits the support plate 9, and the lower end of the support plate 9 is hollow, it is convenient for the exhaust fan 18 to filter the outside air through the dustproof net 19 and extract it into the support plate 9, and then blow it onto the outer mold sleeve 4 and the inner mold sleeve 10, so as to dissipate heat from the mold and reduce heat loss.
[0030] like Figure 1 , Figure 2 and Figure 3 After the heat transfer element is formed and radiated, it can be taken out from the outer mold sleeve 4 for further processing. After the mold is used for a long time, the outer mold sleeve 4 can be taken out from the cover plate 3 for replacement. The screws fixing the inner mold sleeve 10 and the support plate 9 can be disconnected to replace the inner mold sleeve 10. The screws fixing the cover plate 3 and the carrier plate 2 can be disconnected to remove the first refrigeration pipe 16 and the second refrigeration pipe 17 from the carrier plate 2 for replacement. The dustproof net 19 and the support plate 9 can be disconnected to repair the exhaust fan 18, so as to prolong the service life of the mold. The electrical components contained above are all prior art and will not be described in detail here.
[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A heat transfer element processing mold for a preheater that is convenient for heat dissipation, comprising: A base (1) for carrying and limiting, a bearing plate (2) arranged on the inner side of the upper end of the base (1), a cover plate (3) fixedly mounted on the upper side of the bearing plate (2) by screws, and a support plate (9) arranged above the cover plate (3); It is characterized by further comprising: A plurality of sets of moulds are correspondingly arranged on the inner sides of the middle parts of the cover plate (3) and the support plate (9), wherein the moulds include an outer mould sleeve (4) and an inner mould sleeve (10); A heat dissipation structure is provided on the inner side of the cover plate (3) and the inner side of the outer end of the support plate (9), wherein the heat dissipation structure comprises a first refrigeration pipe (16), a second refrigeration pipe (17), an exhaust fan (18) and a dustproof net (19); A vibration structure is provided on the inner side of the base (1) and the bearing plate (2), wherein the vibration structure comprises a limiting plate (11), a limiting plate (12), a limiting plate (13), a linkage plate (14) and a reduction motor (15).
2. The heat transfer element processing mold for a preheater that is convenient for heat dissipation according to claim 1 is characterized in that: The outer mold sleeve (4) is nested inside the cover plate (3), and a first sealing gasket (5) is tightly fitted on the outer side of the upper end of the outer mold sleeve (4) and is glued and fixed to the cover plate (3), and a second sealing gasket (6) is glued and fixed to the lower side of the outer end of the cover plate (3), and a fixing plate (7) is tightly fitted to the lower side of the middle part of the outer mold sleeve (4) and is fixedly connected to the bearing plate (2).
3. The heat transfer element processing mold for a preheater that is convenient for heat dissipation according to claim 1 is characterized by: A symmetrical electric telescopic rod (8) is nested and installed inside the outer end of the carrier plate (2), and a support plate (9) is fixedly connected to the electric telescopic rod (8), and an inner mold sleeve (10) is nested and fitted inside the support plate (9) and fixed thereto with screws.
4. The heat transfer element processing mold for a preheater that is convenient for heat dissipation according to claim 1 is characterized in that: The front side of the lower end of the carrying plate (2) is rotatably connected to a limiting plate (11), and the front sides of the left and right ends of the limiting plate (11) are rotatably connected to a limiting plate (12) and a limiting plate (13), respectively, and the upper ends of the limiting plate (12) and the limiting plate (13) are both rotatably connected to the base (1), and a controller (20) is embedded and installed on the inner side of the rear upper end of the base (1); The right rear side of the limiting plate (11) is rotatably connected to a linkage plate (14), and the left front side of the linkage plate (14) is provided with a reduction motor (15) connected to the limiting plate (13) via a coupling.
5. The heat transfer element processing mold for a preheater that is convenient for heat dissipation according to claim 1 is characterized in that: The first refrigeration tube (16) and the second refrigeration tube (17) are both nested and arranged on the inner side of the carrier plate (2), and the first refrigeration tube (16) and the second refrigeration tube (17) are respectively located on the outer side and the lower side of the lower end of the outer mold sleeve (4).
6. The heat transfer element processing mold for a preheater that is convenient for heat dissipation according to claim 1 is characterized in that: The exhaust fan (18) is obliquely and symmetrically mounted on the inner side of the outer end of the support plate (9), and a dustproof net (19) is arranged above the exhaust fan (18) and is nested and fitted with the support plate (9).
