Stamping die for producing disc spring

By introducing moving components and movable components into the stamping mold, the insertion and separation of the limit blocks are automatically controlled, and the cumbersome problem of mold replacement in the prior art is solved and the speed of disc spring production is improved.

CN222198632UActive Publication Date: 2024-12-20浙江宏天弹簧有限公司
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Patent Information

Application Number
CN202421019386.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-20
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the existing disc spring production process, the replacement process of upper and lower molds of stamping molds is cumbersome, resulting in a reduced production speed.

Method used

A stamping mold including moving components, movable components and limit slots is designed to automatically insert and separate limit blocks through driving motors and electric push rods, simplifying the mold replacement process.

Benefits of technology

The time for replacing upper and lower molds is greatly reduced, and the production speed of disc springs is improved.

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Abstract

The stamping die for producing the disc spring comprises a first installation plate, a lower die body, a second installation plate body and an upper die body, first limiting plates are fixedly installed on the left side and the right side of the lower die body, first limiting grooves are formed in the surfaces of the first limiting plates, and moving assemblies are arranged at the tops of the first installation plate bodies. A first limiting block is arranged at the top of the first mounting plate through a moving assembly, an auxiliary assembly is arranged at the bottom of the second mounting plate, second limiting plates are fixedly mounted on the left side and the right side of the upper mold correspondingly, second limiting grooves are formed in the surfaces of the second limiting plates, and a movable assembly is arranged at the bottom of each second mounting plate. And a second limiting block is arranged at the bottom of the second mounting plate through a movable assembly. The purpose that the upper die and the lower die can be replaced more conveniently is achieved, the time needed for replacing the upper die and the lower die is shortened, and the disc spring production speed is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc spring production, in particular to a stamping die for producing disc springs. Background Art

[0002] Disc spring, also known as disc spring, is a special spring that is conical in the axial direction and bears load. After being deformed under load, it stores a certain amount of potential energy. When the bolt is loose, the disc spring releases part of the potential energy to maintain the pressure between the flange connection to meet the sealing requirements. The stress distribution of the disc spring decreases evenly from the inside to the outside, which can achieve the effect of low stroke and high compensation force.

[0003] In the process of disc spring production and processing, a stamping die is often used to form the disc spring. During the use of the existing stamping die, the upper die and the lower die in the stamping die are often directly mounted on the punch press by bolts for use. When the upper die and the lower die need to be replaced, it is necessary to use tools to remove all the bolts before the upper die and the lower die can be replaced. After the replacement is completed, it is necessary to use tools to install all the bolts back, which makes the whole process more troublesome to operate, and a lot of time required for replacing the upper die and the lower die will be wasted, thereby reducing the production speed of the disc spring. Therefore, the utility model provides a stamping die for producing disc springs. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a stamping die for producing disc springs, which is used to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A stamping die for producing disc springs comprises a first mounting plate, a lower die, a second mounting plate and an upper die, wherein first limit plates are fixedly mounted on the left and right sides of the lower die, a first limit groove is provided on the surface of the first limit plate, a movable component is provided on the top of the first mounting plate, a first limit block is provided on the top of the first mounting plate through the movable component, an auxiliary component is provided on the bottom of the second mounting plate, second limit plates are fixedly mounted on the left and right sides of the upper die, a second limit groove is provided on the surface of the second limit plate, a movable component is provided on the bottom of the second mounting plate, and a second limit block is provided on the bottom of the second mounting plate through the movable component.

[0007] Preferably, the moving component includes a fixed frame arranged on the top of the first mounting plate, a driving motor is fixedly mounted on the surface of the fixed frame, a screw is fixedly mounted on the output end of the driving motor, and the screw is rotatably connected to the fixed frame, a moving block is threadedly connected to the surface of the screw, and the moving block is slidably connected to the fixed frame, and the moving block is fixedly connected to the first limit block.

[0008] Preferably, the auxiliary component comprises a slide rail arranged at the bottom of the second mounting plate, a slider is slidably connected inside the slide rail, and the slider is fixedly connected to the upper mold.

[0009] Preferably, the movable component comprises a fixed plate arranged at the bottom of the second mounting plate, an electric push rod is fixedly mounted on the facing surface of the fixed plate, and an output end of the electric push rod is fixedly connected to the second limit block.

[0010] Preferably, a first mounting hole is provided through the top of the first mounting plate, and a second mounting hole is provided through the top of the second mounting plate.

[0011] Preferably, the first limiting block is plugged into the first limiting groove, and the second limiting block is plugged into the second limiting groove.

[0012] Preferably, there are multiple sliders, and the multiple sliders are symmetrically distributed.

[0013] Compared with the prior art, the beneficial effect of the utility model is that when the stamping die for producing disc springs needs to replace the lower die and the upper die again, the first limit blocks are moved away from each other and separated from the first limit groove by moving the assembly, and the lower die is replaced. Subsequently, the first limit blocks are moved closer to each other and inserted into the first limit groove by moving the assembly, and the second limit blocks are moved away from each other and separated from the second limit groove by the movable assembly, and the upper die is replaced. Subsequently, the second limit blocks are moved closer to each other and inserted into the second limit groove by the movable assembly, thereby achieving the goal of more conveniently replacing the upper die and the lower die, reducing the time required for replacing the upper die and the lower die, and improving the production speed of disc springs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional stereogram of the utility model;

[0015] Figure 2 This is a front cross-sectional view of the structure of the utility model;

[0016] Figure 3 For this utility model Figure 2 The enlarged view of point A in the middle;

[0017] Figure 4 For this utility model Figure 2 Enlarged view of point B in the middle.

[0018] In the figure: 1. first mounting plate; 2. lower mold; 3. second mounting plate; 4. upper mold; 5. first limit plate; 6. first limit slot; 7. fixed frame; 8. drive motor; 9. screw; 10. moving block; 11. first limit block; 12. slide rail; 13. slide block; 14. second limit plate; 15. second limit slot; 16. fixed plate; 17. electric push rod; 18. second limit block; 19. first mounting hole; 20. second mounting hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Reference Figure 1-4A stamping die for producing disc springs comprises a first mounting plate 1, a lower die 2, a second mounting plate 3 and an upper die 4. First limiting plates 5 are fixedly mounted on the left and right sides of the lower die 2. A first limiting groove 6 is provided on the surface of the first limiting plate 5. A moving component is provided on the top of the first mounting plate 1. A first limiting block 11 is provided on the top of the first mounting plate 1 through the moving component. The moving component comprises a fixing frame 7 provided on the top of the first mounting plate 1. A driving motor 8 is fixedly mounted on the surface of the fixing frame 7. A screw 9 is fixedly mounted on the output end of the driving motor 8, and the screw 9 is rotatably connected to the fixing frame 7. A moving block 10 is threadedly connected to the surface of the screw 9, and the moving block 10 is slidably connected to the fixing frame 7, and the moving block 10 is fixedly connected to the first limiting block 11, so that In order to provide driving force for the movement of the first limit block 11, so that the first limit block 11 can be more conveniently inserted into or leave the first limit groove 6, an auxiliary component is arranged at the bottom of the second mounting plate 3, and the auxiliary component includes a slide rail 12 arranged at the bottom of the second mounting plate 3, and a slider 13 is slidably connected inside the slide rail 12. There are multiple sliders 13, and the multiple sliders 13 are symmetrically distributed, and the slider 13 is fixedly connected to the upper mold 4, which is convenient for assisting the installation of the upper mold 4 and avoiding the need to support the upper mold 4 for installation. Second limit plates 14 are fixedly installed on the left and right sides of the upper mold 4, and a second limit groove 15 is opened on the surface of the second limit plate 14. A movable component is arranged at the bottom of the second mounting plate 3, and the bottom of the second mounting plate 3 is connected to the movable component. A second limit block 18 is provided through the movable component, the first limit block 11 is plugged with the first limit groove 6, and the second limit block 18 is plugged with the second limit groove 15. The movable component includes a fixed plate 16 arranged at the bottom of the second mounting plate 3, and an electric push rod 17 is fixedly installed on the opposite surface of the fixed plate 16, and the output end of the electric push rod 17 is fixedly connected to the second limit block 18, which is convenient for providing a driving force to the second limit block 18, so that the second limit block 18 can be more conveniently inserted into or leave the second limit groove 15. A first mounting hole 19 is penetrated at the top of the first mounting plate 1, and a second mounting hole 20 is penetrated at the top of the second mounting plate 3, which is convenient for installing the first mounting plate 1 and the second mounting plate 3, avoiding the lower mold 2 and the upper mold 4 It is directly fixed to the punch press. When the stamping die for producing disc springs needs to replace the lower die 2 and the upper die 4 again, the first limit blocks 11 are moved away from each other and separated from the first limit groove 6 by moving the assembly, and the lower die 2 is replaced. Subsequently, the first limit blocks 11 are moved closer to each other and inserted into the first limit groove 6 by moving the assembly. The second limit blocks 18 are moved away from each other and separated from the second limit groove 15 by the movable assembly, and the upper die 4 is replaced. Subsequently, the second limit blocks 18 are moved closer to each other and inserted into the second limit groove 15 by the movable assembly. This achieves the goal of more conveniently replacing the upper die 2 and the lower die 4, reduces the time required for replacing the upper die 2 and the lower die 4, and improves the production speed of disc springs.

[0021] The stamping die for producing disc springs is connected to 220V mains electricity, and the main controller can be a conventional known device for control such as a computer.

[0022] When in use: install the first mounting plate 1 and the second mounting plate 3 on the punch press through the first mounting hole 19 and the second mounting hole 20 respectively, place the lower mold 2 at a suitable position on the first mounting plate 1, start the drive motor 8, rotate the screw 9, and make the moving blocks 10 approach each other along the fixing frame 7, so that the first limit blocks 11 approach each other until the first limit blocks 11 are inserted into the first limit groove 6, insert the upper mold 4 into the appropriate position of the slide rail 12 through the slider 13, start the electric push rod 17, and make the second limit blocks 18 approach each other until the second limit blocks 18 are inserted into the second limit groove 15, and form the disc spring by cooperating with the upper mold 4 and the lower mold 2 through the punch press. When the lower mold 2 and the upper mold 4 need to be replaced, start the drive motor 8 so that the screw 9 Rotate so that the moving blocks 10 move away from each other along the fixed frame 7, and the first limit blocks 11 move away from each other until the first limit blocks 11 are separated from the first limit groove 6, and the lower mold 2 can be replaced, and then start the drive motor 8 in reverse to insert the first limit block 11 into the first limit groove 6 on the new lower mold 2, start the electric push rod 17, and move the second limit blocks 18 away from each other until the second limit blocks 18 are separated from the second limit groove 15, and pull the upper mold 4 out of the slide rail 12 through the slider 13, replace the upper mold 4, insert the replaced upper mold 4 into the appropriate position in the slide rail 12 through the slider 13, and start the electric push rod 17 in reverse to move the second limit blocks 18 closer to each other until the second limit blocks 18 are inserted into the second limit groove 15.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stamping die for producing a disc spring, comprising a first mounting plate (1), a lower die (2), a second mounting plate (3) and an upper die (4), It is characterized in that The left and right sides of the lower mold (2) are both fixedly mounted with first limit plates (5), the surface of the first limit plate (5) is provided with a first limit groove (6), the top of the first mounting plate (1) is provided with a movable component, the top of the first mounting plate (1) is provided with a first limit block (11) through the movable component, the bottom of the second mounting plate (3) is provided with an auxiliary component, the left and right sides of the upper mold (4) are both fixedly mounted with second limit plates (14), the surface of the second limit plate (14) is provided with a second limit groove (15), the bottom of the second mounting plate (3) is provided with a movable component, and the bottom of the second mounting plate (3) is provided with a second limit block (18) through the movable component.

2. A stamping die for producing disc springs according to claim 1, It is characterized in that The moving assembly comprises a fixing frame (7) arranged on the top of the first mounting plate (1); a driving motor (8) is fixedly mounted on the surface of the fixing frame (7); a screw rod (9) is fixedly mounted on the output end of the driving motor (8); the screw rod (9) is rotatably connected to the fixing frame (7); a moving block (10) is threadedly connected to the surface of the screw rod (9); the moving block (10) is slidably connected to the fixing frame (7); and the moving block (10) is fixedly connected to a first limit block (11).

3. A stamping die for producing disc springs according to claim 1, It is characterized in that The auxiliary component comprises a slide rail (12) arranged at the bottom of the second mounting plate (3), a slider (13) is slidably connected inside the slide rail (12), and the slider (13) is fixedly connected to the upper mold (4).

4. A stamping die for producing disc springs according to claim 1, It is characterized in that The movable assembly comprises a fixed plate (16) arranged at the bottom of the second mounting plate (3), an electric push rod (17) is fixedly mounted on the facing surface of the fixed plate (16), and the output end of the electric push rod (17) is fixedly connected to the second limit block (18).

5. A stamping die for producing disc springs according to claim 1, It is characterized in that A first mounting hole (19) is provided through the top of the first mounting plate (1), and a second mounting hole (20) is provided through the top of the second mounting plate (3).

6. A stamping die for producing disc springs according to claim 1, It is characterized in that The first limiting block (11) is plugged into the first limiting groove (6), and the second limiting block (18) is plugged into the second limiting groove (15).

7. A stamping die for producing disc springs according to claim 3, It is characterized in that The number of the sliders (13) is multiple, and the multiple sliders (13) are symmetrically distributed.

Citation Information

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