Numerical control reinforcement cage machining equipment

Abstract

The utility model relates to the technical field of reinforcement cage manufacturing, and discloses numerical control reinforcement cage machining equipment which comprises a base, a reinforcement pay-off mechanism and a moving and rotating driving mechanism, the reinforcement pay-off mechanism is installed on the base and used for paying off reinforcements, and the moving and rotating driving mechanism is located on one side of the base and used for driving the reinforcements to rotate. The movable rotation driving mechanism rotates reinforcing steel bars into a reinforcing steel bar cage, the reinforcing steel bars are rolled on the reinforcing steel bar paying-off mechanism firstly, when the reinforcing steel bar cage starts to be machined, the reinforcing steel bars are paid off and straightened through the reinforcing steel bar paying-off mechanism, and the straightened reinforcing steel bars are subjected to the reinforcing steel bar cage forming process through the movable rotation driving mechanism. And the diameter of the reinforcement cage can be adjusted by moving the rotating driving mechanism, and when the numerical control reinforcement cage machining equipment is applied to large housing construction projects or projects with complex foundation design, various pile diameter types and the like, workers can adjust the diameter of the reinforcement cage according to requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of steel cage production, in particular to numerical control steel cage processing equipment. Background Art

[0002] In modern construction projects, a large amount of steel bars and stirrups obtained from the processing of steel bars are needed when making pile foundation steel cages. Steel bars are usually stored and transported in the form of coils. Steel bar straightening machines are usually used in construction projects to straighten the steel bars and then cut them into fixed lengths for general production.

[0003] The spacing between the two rollers at the bottom of the steel cage processing machines on the market is fixed, which cannot adapt to large-scale building construction projects or projects with complex foundation designs and various pile diameters. For example, when rotating and installing stirrups at the same time, manual operation is time-consuming and laborious and often cannot ensure appropriate spacing.

[0004] According to the utility model with application number CN202221942303.1, an ultra-long steel cage winding device is disclosed, which solves the height problem of the straightener through a movable movable beam, and solves the overturning problem of the steel cage through a limit support with rollers. The invention relates to a cage rolling device for rolling a steel cage, wherein the cage rolling device is provided with a straightener between the two columns and the support frame comprises a pair of L-shaped beams connected in parallel and provided with axial holes at the bending parts, and a movable beam for moving the L-shaped beams; the cage rolling device also comprises a limit support arranged on the starting side of the steel cage winding, the limit support comprises a support rod, a roller arranged at one end of the support rod, and a hinged part arranged at the other end of the support rod for connecting with the column, the hinged part comprises two corresponding end toothed discs. The advantages of the super-long steel cage steel cage winding device are: it has a wide range of applications, is easy to adjust, and is highly operable, but the device can only perform the steel cage winding process on a steel cage of a single diameter, and cannot adjust the diameter of the steel cage wound with steel, and has poor adaptability.

[0005] Therefore, those skilled in the art provide a CNC steel cage processing device to solve the problems raised in the above background technology. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides a CNC steel cage processing equipment, which has the function of adjusting the diameter of the steel cage and can be adapted to large-scale building construction projects or projects with complex foundation designs and various pile diameter types.

[0008] (II) Technical solution

[0009] To achieve the above purpose, the utility model provides the following technical solution: a CNC steel cage processing device, comprising:

[0010] Base;

[0011] A steel bar laying-out mechanism is installed on the base, and the steel bar laying-out mechanism is used to lay out the steel bars;

[0012] The mobile rotary drive mechanism is located at one side of the base, and the mobile rotary drive mechanism rotates the steel bars into a steel cage.

[0013] The utility model discloses a CNC steel cage processing equipment, a steel bar pay-out mechanism pays out the steel bars, a mobile rotating mechanism can adjust the diameter of the steel cage, the steel bar pay-out mechanism is adapted to the mobile rotating driving mechanism process, the steel bars are rolled up and paid out through the steel bar pay-out mechanism, the steel bars are paid out in the steel bar pay-out mechanism, and the steel bars after being paid out are subjected to the steel bar cage forming process through the mobile rotating driving mechanism, and the mobile rotating driving mechanism can adjust the diameter of the steel cage according to large-scale building construction projects or projects with complex foundation designs and various pile diameter types.

[0014] Preferably, the steel bar laying-out mechanism comprises:

[0015] A disc, on which a column is mounted, and the disc is rotated by a driving member;

[0016] A lifting seat, mounted on the base;

[0017] The straightener is used for straightening the steel bars, and the straightener is adaptably connected to the lifting seat.

[0018] Preferably, the steel bar pay-out mechanism includes a storage state and a pay-out state. When the steel bar pay-out mechanism is in the storage state, the steel bars are wound around the columns. When the steel bar pay-out mechanism is in the pay-out state, the steel bars are transferred to the mobile rotating drive mechanism via the straightener.

[0019] Preferably, the interior of the lifting seat is a cavity, a lifting member is installed inside the lifting seat, a support rod is provided through the side wall of the lifting seat, one end of the support rod is connected to the lifting member, and the other end is connected to the straightener.

[0020] Preferably, the mobile rotation driving mechanism comprises:

[0021] A drive seat, serving as a driving source for the mobile and rotating drive mechanism;

[0022] The main reinforcement conduit is divided into a first main reinforcement conduit and a second main reinforcement conduit, both of which make the reinforcement into a cage, the first main reinforcement conduit is in a movable state, and the second main reinforcement conduit is in a fixed state;

[0023] A main reinforcement fixer, used to assist the rotation of the main reinforcement conduit, the main reinforcement fixer being adapted to the main reinforcement conduit;

[0024] The adjusting seat is connected with the main reinforcement fixer.

[0025] Preferably, the interior of the driving seat is a cavity, a slide rail is installed on the inner wall of the driving seat, a motor mounting plate is slidably connected to the slide rail, a first driving motor is installed on the motor mounting plate, the driving end of the first driving motor extends to the outside of the driving seat, the driving end of the first driving motor is connected to the first main reinforcement conduit, a second driving motor is installed on the outer wall of the driving seat, the driving end of the second driving motor passes through the driving seat, and the driving end of the second driving motor is connected to the second main reinforcement conduit.

[0026] Preferably, a sliding groove is provided on the end surface of the adjustment seat, and the adjustment seat comprises:

[0027] A screw rod is rotatably mounted in the adjustment seat, and one end of the screw rod is driven by a driving member outside the adjustment seat;

[0028] The moving block slides in the slide groove, the moving block is connected to the screw rod, and the moving block is connected to the main reinforcement fixer.

[0029] Preferably, a track is installed on one side of the base, and the base slides on the track.

[0030] Preferably, it also includes a PLC controller, which is installed on the base and is electrically connected to the driving member, the straightener, the first driving motor and the second driving motor.

[0031] (III) Beneficial effects

[0032] Compared with the prior art, the utility model provides a CNC steel cage processing device, which has the following beneficial effects:

[0033] (1) By setting a movable rotation driving mechanism, when the adjustment seat drives the first main reinforcement conduit to be in a movable state, the first main reinforcement sleeve approaches or moves away from the second main reinforcement conduit, thereby adjusting the distance between the first main reinforcement sleeve and the second main reinforcement conduit, thereby achieving the effect of adjusting the diameter of the steel cage. Therefore, the utility model can be applied to large-scale building construction projects or projects with complex foundation designs and various pile diameter types.

[0034] (2) By setting a lifting seat, the lifting parts in the lifting seat drive the straightener through the support rod, and the straightener achieves the lifting effect, making the utility model suitable for bridge decks, building construction, building protection piles, subway pile foundations, high-speed railway pile foundations, and cross-sea bridges.

[0035] (3) By setting up a PLC controller, the PLC controller can perform frequency conversion control to adjust the spacing of the rebar windings, thereby solving the problem that the traditional steel cage processing can only perform the rebar winding process on the steel cage of a single diameter, and cannot adjust the diameter of the rebar cage, resulting in poor adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is a schematic diagram of the structure of a cutaway three-dimensional feed shell of the utility model;

[0037] Figure 2 It is a schematic diagram of the structure of a feed shell cut away from the side in a three-dimensional manner according to the utility model;

[0038] Figure 3 This is a schematic diagram of the structure of a three-dimensional cutaway stirring shell of the utility model;

[0039] Figure 4 This is a schematic diagram of the three-dimensional structure of the protective shell of the utility model when viewed from the side and cut away;

[0040] In the figure: 1. base; 2. steel bar laying-out mechanism; 21. disc; 22. lifting seat; 23. straightener; 3. mobile rotation drive mechanism; 31. drive seat; 32. main reinforcement guide tube; 33. main reinforcement fixer; 34. adjustment seat; 4. PLC controller. DETAILED DESCRIPTION

[0041] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of a CNC steel cage processing device of the utility model in conjunction with the accompanying drawings.

[0042] See also Figure 1-4 The utility model provides a CNC steel cage processing equipment, including a base 1, a steel bar pay-out mechanism 2 and a mobile rotating drive mechanism 3, the steel bar pay-out mechanism 2 is installed on the base 1, the steel bar pay-out mechanism 2 pays out the steel bars, the mobile rotating drive mechanism 3 is located on one side of the base 1, and the mobile rotating drive mechanism 3 rotates the steel bars into a steel cage.

[0043] Specifically, the steel bars are first rolled up on the steel bar pay-out mechanism 2. When the steel bar cage processing starts, the steel bars are paid out and straightened by the steel bar pay-out mechanism 2. The straightened steel bars are passed through the mobile rotating drive mechanism 3 for the steel bar cage forming process, and the mobile rotating drive mechanism 3 can adjust the diameter of the steel bar cage. When the CNC steel bar cage processing equipment is applied to large-scale building construction projects or projects with complex foundation designs and various pile diameters, the staff can adjust the diameter of the steel bar cage according to needs.

[0044] In this embodiment, the steel bar pay-out mechanism 2 includes a disc 21, a lifting seat 22 and a straightener 23. A column is installed on the disc 21. The disc 21 is rotated by a driving member. The lifting seat 22 is installed on the base 1. The straightener 23 is used to straighten the steel bars. The straightener 23 is adaptably connected to the lifting seat 22.

[0045] Specifically, the steel bars are wound around the columns to form steel bar coils, and the steel bars are waiting for the laying-out process. The driving member drives the disc 21 to rotate, and at the same time, the ends of the coils are aligned with the straightener 23. The straightener 23 straightens the steel bars, and the straightened steel bars are processed into steel cages through the mobile rotating drive mechanism 3.

[0046] Specifically, a plurality of columns are provided, and four columns are provided as the best embodiment, and the columns are fixed to the surface of the disc 21 in a fixed connection manner.

[0047] Specifically, the driving member can be installed at the bottom of the disk 21 or at the bottom of the base 1. For example, if the driving member is installed at the bottom of the disk 21, the driving member is connected to the bottom of the disk 21. For example, if the driving member is installed at the bottom of the base 1, the driving member passes through the bottom and is connected to the bottom of the disk 21.

[0048] In this embodiment, the steel bar pay-off mechanism 2 includes a storage state and a pay-off state. When the steel bar pay-off mechanism 2 is in the storage state, the steel bars are wound around the column. When the steel bar pay-off mechanism 2 is in the pay-off state, the steel bars are transferred to the mobile rotating drive mechanism 3 via the straightener 23.

[0049] Specifically, the steel bars are placed and wound around the columns by workers, so that the steel bars are in a storage state, and thus the steel bar pay-out mechanism 2 is in a storage state. When the coiled end of the steel bar roll is wound from the column to the straightener 23, the straightener 23 straightens the steel bars, and the straightened steel bars are sent to the mobile rotating drive mechanism 3, which performs the steel bar cage processing procedure on the steel bars.

[0050] In this embodiment, the interior of the lifting seat 22 is a cavity, a lifting member is installed inside the lifting seat 22, a support rod is provided through the side wall of the lifting seat 22, one end of the support rod is connected to the lifting member, and the other end is connected to the straightener 23.

[0051] Specifically, the driving end of the lifting member is connected to the support rod, so that the support rod passes through the side wall of the lifting seat 22, and the support rod is connected to the straightener 23, so as to control the lifting and lowering of the straightener 23, so that the utility model is suitable for bridge decks, building construction, building protection piles, subway pile foundations, high-speed railway pile foundations, and cross-sea bridges.

[0052] In this embodiment, the mobile and rotating drive mechanism 3 includes a drive seat 31, a main reinforcement conduit 32, a main reinforcement fixer 33 and an adjustment seat 34. The drive seat 31 serves as a driving source for the mobile and rotating drive mechanism 3. The main reinforcement conduit 32 is divided into a first main reinforcement conduit 32 and a second main reinforcement conduit 32, both of which make the steel bars into a cage. The first main reinforcement conduit 32 is in a mobile state, and the second main reinforcement conduit 32 is in a fixed state. The main reinforcement fixer 33 is used to assist the rotation of the main reinforcement conduit 32. The main reinforcement fixer 33 is adapted to the main reinforcement conduit 32, and the adjustment seat 34 is connected to the main reinforcement fixer 33.

[0053] Specifically, the driving seat 31 drives the first main reinforcement conduit 32 to rotate, and the adjusting seat 34 controls the distance of the first main reinforcement conduit 32 on the adjusting seat 34, so that the first main reinforcement conduit 32 is close to or away from the second main reinforcement conduit 32. The driving seat 31 also drives the second main reinforcement conduit 32 to rotate. After the steel bars are released by the straightener 23, they are caged on the mobile rotating driving mechanism 3. By setting the mobile rotating mechanism, the effect of adjusting the diameter of the steel cage is achieved, so that it is suitable for large-scale building construction projects or projects with complex foundation design and various pile diameter types.

[0054] Specifically, there are several main reinforcement fixers 33, all of which are adapted to the first main reinforcement conduit 32 or the second main reinforcement conduit 32. The main reinforcement fixers 33 can assist the first main reinforcement conduit 32 or the second main reinforcement conduit 32 in rotating, and the main reinforcement fixers 33 can also fix the distance between the first main reinforcement conduit 32 and the second main reinforcement conduit 32 in rotating.

[0055] Specifically, the first main reinforcement conduit 32 and the second main reinforcement conduit 32 are both rollers, and the rollers are made of thick-walled seamless steel pipes that are strong, durable and wear-resistant.

[0056] In this embodiment, the interior of the driving seat 31 is a cavity, and a slide rail is installed on the inner wall of the driving seat 31. A motor mounting plate is slidably connected to the slide rail, and a first driving motor is installed on the motor mounting plate. The driving end of the first driving motor extends to the outside of the driving seat 31, and the driving end of the first driving motor is connected to the first main reinforcement catheter 32. A second driving motor is installed on the outer wall of the driving seat 31, and the driving end of the second driving motor passes through the driving seat 31, and the driving end of the second driving motor is connected to the second main reinforcement catheter 32.

[0057] Specifically, when the adjustment seat 34 controls the movement of the first main reinforcement conduit 32, the first drive motor slides on the slide rail, the drive end of the first drive motor is connected to the first main reinforcement conduit 32, the first main reinforcement conduit 32 rotates on the main reinforcement fixer 33, and the drive end of the second drive motor is connected to the second main reinforcement conduit 32, and the second main reinforcement conduit 32 rotates on the main reinforcement fixer 33.

[0058] Specifically, by arranging a slide rail on the driving seat 31 , the first driving motor slides on the slide rail, thereby adapting to the movement of the first main rib guide tube 32 .

[0059] In this embodiment, a slide groove is provided on the end face of the adjustment seat 34, and the adjustment seat 34 includes a screw rod and a moving block. The screw rod is rotatably installed in the adjustment seat 34, and one end of the screw rod is driven by a driving member on the outside of the adjustment seat 34. The moving block slides in the slide groove, and the moving block is connected to the screw rod, and the moving block is connected to the main reinforcement fixer 33.

[0060] Specifically, the driving member drives the screw rod to rotate, and the moving block is threadedly connected to the screw rod, driving the moving block to slide in the slide groove, thereby adapting to the movement of the first main rib guide tube 32.

[0061] In this embodiment, a track is installed on one side of the base 1, and the base 1 slides on the track.

[0062] Specifically, a pulley may be installed at the bottom of the base 1. When the steel bars are gradually formed into a cage by the moving rotating driving mechanism 3, the base 1 also slides on the track, and the position of the base 1 corresponds to the position where the steel bar cage is formed.

[0063] In this embodiment, the CNC steel cage processing equipment further includes a PLC controller 4, which is installed on the base 1 and is electrically connected to the driving member, the straightener 23, the first driving motor and the second driving motor.

[0064] Specifically, the driving member, the straightener 23, the first driving motor and the second driving motor are controlled by the PLC controller 4. The PLC controller 4 can perform frequency conversion control to adjust the wire laying speed of the steel bars, the distance between the first main reinforcement guide tube 32 and the second main reinforcement guide tube 32, and then control the speed of steel cage forming to adjust the diameter of the steel cage.

[0065] In the utility model, the driving member can be a driving motor, a reduction motor or a servo motor, not limited to one type, and the lifting member can be a cylinder or an electric push rod or an electric telescopic rod, not limited to one type.

[0066] Furthermore, in the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0067] The working principle of the utility model is:

[0068] The steel bars are rolled up on the columns, the driving member drives the disc 21 to rotate, and the head end of the steel bars is sent to the straightener 23 for straightening. The diameter of the steel cage is set according to the project, the driving member controls the screw rod to rotate, the moving block slides in the slide groove, and the first driving motor slides on the slide rail in the slide rail, so that the first driving motor is synchronized with the first main reinforcement guide tube 32. The first driving motor and the second driving motor respectively drive the corresponding main reinforcement guide tube 32 to rotate, and the steel cage forming process begins. The utility model can control the diameter of the steel cage and the height of the straightener 23 according to large-scale building construction projects or projects with complex foundation designs and various pile diameters.

[0069] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A CNC steel cage processing equipment, characterized in that: include: Base; A steel bar laying-out mechanism is installed on the base, and the steel bar laying-out mechanism is used to lay out the steel bars; A mobile rotating drive mechanism is located at one side of the base, and the mobile rotating drive mechanism rotates the steel bars into a steel cage; The mobile rotation driving mechanism comprises: A drive seat, serving as a driving source for the mobile and rotating drive mechanism; The main reinforcement conduit is divided into a first main reinforcement conduit and a second main reinforcement conduit, both of which make the reinforcement into a cage, the first main reinforcement conduit is in a movable state, and the second main reinforcement conduit is in a fixed state; A main reinforcement fixer, used to assist the rotation of the main reinforcement conduit, the main reinforcement fixer being adapted to the main reinforcement conduit; An adjusting seat connected to the main reinforcement fixer; The interior of the driving seat is a cavity, a slide rail is installed on the inner wall of the driving seat, a motor mounting plate is slidably connected in the slide rail, a first driving motor is installed on the motor mounting plate, a driving end of the first driving motor extends to the outside of the driving seat, the driving end of the first driving motor is connected to the first main rib conduit, a second driving motor is installed on the outer wall of the driving seat, the driving end of the second driving motor passes through the driving seat, and the driving end of the second driving motor is connected to the second main rib conduit; The end surface of the adjustment seat is provided with a slide groove, and the adjustment seat comprises: A screw rod is rotatably mounted in the adjustment seat, and one end of the screw rod is driven by a driving member outside the adjustment seat; The moving block slides in the slide groove, the moving block is connected to the screw rod, and the moving block is connected to the main reinforcement fixer.

2. The CNC steel cage processing equipment according to claim 1 is characterized in that: The steel bar laying-out mechanism comprises: A disc, on which a column is mounted, and the disc is rotated by a driving member; A lifting seat, mounted on the base; The straightener is used for straightening the steel bars, and the straightener is adaptably connected to the lifting seat.

3. The CNC steel cage processing equipment according to claim 2 is characterized in that: The steel bar pay-out mechanism includes a storage state and a pay-out state. When the steel bar pay-out mechanism is in the storage state, the steel bars are wound around the columns. When the steel bar pay-out mechanism is in the pay-out state, the steel bars are moved to the mobile rotating drive mechanism via the straightener.

4. The CNC steel cage processing equipment according to claim 2 is characterized in that: The interior of the lifting seat is a cavity, a lifting member is installed inside the lifting seat, a support rod is provided through the side wall of the lifting seat, one end of the support rod is connected to the lifting member, and the other end is connected to the straightener.

5. The CNC steel cage processing equipment according to claim 1 is characterized in that: A track is installed on one side of the base, and the base slides on the track.

6. The CNC steel cage processing equipment according to claim 1 is characterized in that: It also includes a PLC controller, which is installed on the base and is electrically connected to the driving member, the straightener, the first driving motor and the second driving motor.

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