Novel quick release and quick change device for tab cutter

By designing a quick disassembly and quick replacement device for the extreme ear cutter including a base, lift cylinder and cutter section, the problem of shutdown of the traditional cutter replacement is solved, and the replacement process is achieved quickly and conveniently, which significantly improves production efficiency.

CN222198930UActive Publication Date: 2024-12-20DONGGUAN YINGHE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323584173.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-20
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

Replacing traditional extreme ear cutters requires the entire machine to be shut down, resulting in low production efficiency and cumbersome replacement process.

Method used

A new type of extreme ear cutter quick disassembly and quick change device is designed, including a base, a first lifting cylinder, a second lifting cylinder and a cutter part. The cutter part is detachably arranged in the base, and is realized by a lifting cylinder and a coupling. Quick disassembly and assemble the cutting knife part, the positioning groove and locking screws ensure position accuracy.

Benefits of technology

The extreme ear cutter can be replaced without shutting down the machine, reducing downtime by more than 50%, improving production efficiency, simple operation and quick and convenient disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel pole lug cutter quick-release quick-change device which comprises a base, a first lifting air cylinder, a second lifting air cylinder and a cutter subassembly, the first lifting air cylinder and the second lifting air cylinder are fixedly arranged on the top of the base, and the cutter subassembly is detachably arranged in the base and located below the first lifting air cylinder and the second lifting air cylinder. The cutter subassembly comprises an upper cutter seat, a movable cutter, a tab pressing block, a fixed cutter and a fixed seat, the fixed seat is detachably connected with the base, the fixed cutter is fixedly arranged on the fixed seat, the movable cutter is movably arranged above the fixed cutter through the upper cutter seat and vertically corresponds to the fixed cutter, and the tab pressing block is fixedly arranged at the bottom of the upper cutter seat; the tab pressing block is located on one side of the movable cutter, an air cylinder shaft of the first lifting air cylinder faces downwards and is detachably connected with the upper cutter base through a coupler, and an air cylinder shaft of the second lifting air cylinder faces downwards and corresponds to the tab pressing block so that the tab pressing block can press a tab. Through the device, the downtime can be greatly reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to a novel quick-disassembly and quick-change device for a tab cutter. Background Art

[0002] The battery is mainly composed of positive electrode sheets, negative electrode sheets, diaphragms, tabs and other structures. The tabs are generally unwound continuously through tab winding drums, and a certain length of the tabs is cut by a cutter. The cutter has a cycle life. At the end of a certain life cycle, the cutter needs to be replaced to ensure that the tabs can be cut and the cutting effect is good. The traditional cutter is replaced and adjusted on the machine after the whole machine is shut down. The debugging and replacement time is long, which affects the production efficiency of the whole machine. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a novel quick-disassembly and quick-change device for a tab cutter. By means of the device, when the tab cutter needs to be replaced during the unwinding process of a battery cell, it is not necessary to shut down the entire machine and then replace it on the machine. It can be debugged first and then directly assembled on the machine, thereby reducing downtime and improving production efficiency.

[0004] The technical solution of the utility model is as follows:

[0005] A novel quick-release and quick-change device for a tab cutter comprises a base, a first lifting cylinder, a second lifting cylinder and a cutter assembly, wherein the first lifting cylinder and the second lifting cylinder are fixedly arranged on the top of the base, the cutter assembly is detachably arranged in the base and is located below the first lifting cylinder and the second lifting cylinder, the cutter assembly comprises an upper cutter seat, a movable cutter, a tab pressure block, a fixed cutter and a fixed seat, the fixed seat is detachably connected to the base, the fixed cutter is fixedly arranged on the fixed seat, the movable cutter is movably arranged above the fixed cutter through the upper cutter seat and corresponds to the fixed cutter up and down, a tab pressure block is fixedly arranged at the bottom of the upper cutter seat, and the tab pressure block is located on one side of the movable cutter, the cylinder shaft of the first lifting cylinder is detachably connected to the upper cutter seat through a coupling downward, and the cylinder shaft of the second lifting cylinder is downward corresponding to the tab pressure block so that the tab pressure block presses the tab.

[0006] Furthermore, the fixing seat is detachably connected to the base via a positioning groove at the bottom, and a corresponding positioning block is provided on the base.

[0007] Furthermore, the fixing seat is positioned and then fixed by means of locking screws.

[0008] Furthermore, the cutter assembly also includes a connecting block and a spring, the connecting block is connected to the top of the upper cutter seat through the spring, and the cylinder axis of the second lifting cylinder corresponds to the connecting block.

[0009] Furthermore, a top block is connected to the cylinder shaft of the second lifting cylinder.

[0010] Furthermore, the cutter assembly also includes a dust suction block, and the dust suction block is arranged on one side of the fixed cutter.

[0011] Compared with the prior art, the utility model has the beneficial effect that: the utility model provides a new type of quick-disassembly and quick-change device for the tab cutter. When the tab cutter needs to be replaced during the unwinding process of the battery cell, it is not necessary to stop the whole machine and replace it on the machine. It can be debugged first and then directly assembled on the machine. The device consists of a base, a first lifting cylinder, a second lifting cylinder and a cutter assembly, wherein the first lifting cylinder and the second lifting cylinder are fixedly arranged on the top of the base, and the cutter assembly is detachably arranged in the base and located below the first lifting cylinder and the second lifting cylinder. When the tab cutter needs to be replaced, it is only necessary to loosen the locking screw between the cutter assembly and the base, and the cutter assembly can be disassembled, and then the cutter assembly that meets the requirements is installed, and the positioning is performed through the positioning groove at the bottom, ensuring that the position of the cutter assembly is unchanged each time, and then fixed by the locking screw, saving the debugging time of the cutter assembly, and the disassembly and assembly are fast and convenient. Finally, the device can be directly assembled on the machine, which greatly reduces the downtime (can reduce the downtime by more than 50%), is simple to operate, and effectively improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 A three-dimensional diagram of a novel quick-release and quick-change device for a tab cutter provided by the utility model;

[0014] Figure 2 A front view of a novel quick-release and quick-change device for a tab cutter provided by the utility model;

[0015] Figure 3 The utility model provides a disassembly schematic diagram of a novel quick-release and quick-change device for a tab cutter.

[0016] Description of reference numerals:

[0017] 1--Base 2--First lifting cylinder

[0018] 3--Second lifting cylinder 4--Cutter installation

[0019] 11--Positioning block 21--Coupling

[0020] 31--Top block 41--Connection block

[0021] 42--Spring 43--Upper cutter seat

[0022] 44--Moving cutter 45-Pole ear pressing block

[0023] 46--Fixed cutting knife 47--Dust collecting block

[0024] 48--fixed seat 481--positioning groove. Implementation

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] In order to illustrate the technical solution of the present invention, specific embodiments are provided below for illustration. Example

[0027] See also Figures 1 to 3 The present embodiment provides a novel quick-release and quick-change device for a tab cutter, comprising a base 1, a first lifting cylinder 2, a second lifting cylinder 3 and a cutter assembly 4. The first lifting cylinder 2 and the second lifting cylinder 3 are fixedly arranged on the top of the base 1, and the cutter assembly 4 is detachably arranged in the base 1 and is located below the first lifting cylinder 2 and the second lifting cylinder 3.

[0028] Specifically, the cutter assembly 4 includes a connecting block 41, a spring 42, an upper cutter seat 43, a movable cutter 44, a tab pressing block 45, a fixed cutter 46, a dust suction block 47 and a fixed seat 48. The fixed seat 48 is detachably connected to the base 1 through a positioning groove 481 at the bottom. The base 1 is provided with a corresponding positioning block 11. The fixed seat 48 is fixed by a locking screw after positioning. The fixed cutter 46 is fixedly arranged on the fixed seat 48. The dust suction block 47 is arranged on one side of the fixed cutter 46. The movable cutter 44 is connected to the upper cutter seat 43. The movable part is arranged above the fixed cutter 46 and corresponds to the fixed cutter 46 up and down. A tab pressure block 45 is fixedly arranged at the bottom of the upper cutter seat 43. The tab pressure block 45 is located on one side of the movable cutter 44. The connecting block 41 is connected to the top of the upper cutter seat 43 through a spring 42. The connecting block 41 corresponds to the tab pressure block 45. The cylinder axis of the first lifting cylinder 2 is downward and detachably connected to the upper cutter seat 43 through a coupling 21. The cylinder axis of the second lifting cylinder 3 is downward and connected to a top block 31. The top block 31 corresponds to the connecting block 41.

[0029] During operation, the cylinder shaft of the second lifting cylinder 3 extends out to drive the top block 31 to move downward, prompting the pole lug pressing block 45 to press the pole lug, and then the cylinder shaft of the first lifting cylinder 2 extends out to drive the movable cutter 44 to move toward the fixed cutter 46 to cut off the pole lug, and the dust suction block 47 absorbs the dust. After cutting the pole lug, the cylinder shafts of the first lifting cylinder 2 and the second lifting cylinder 3 retract.

[0030] When the tab cutter needs to be replaced, it is only necessary to loosen the locking screw between the cutter assembly 4 and the base 1, the cutter assembly 4 can be disassembled, and then the cutter assembly 4 that meets the requirements is installed, and positioned through the positioning groove 481 at the bottom, ensuring that the position of the cutter assembly 4 remains unchanged each time it is installed, and then fixed with the locking screw, which saves the debugging time of the cutter assembly 4, and the disassembly and assembly are quick and convenient. Finally, the device can be directly assembled on the machine, which greatly reduces the downtime (can reduce the downtime by more than 50%), is simple to operate, and effectively improves the production efficiency.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel quick-release and quick-change device for tab cutters, characterized in that: The invention comprises a base, a first lifting cylinder, a second lifting cylinder and a cutter assembly, wherein the first lifting cylinder and the second lifting cylinder are fixedly arranged on the top of the base, the cutter assembly is detachably arranged in the base and is located below the first lifting cylinder and the second lifting cylinder, the cutter assembly comprises an upper cutter seat, a movable cutter, a pole ear pressure block, a fixed cutter and a fixed seat, the fixed seat is detachably connected to the base, the fixed cutter is fixedly arranged on the fixed seat, the movable cutter is movably arranged above the fixed cutter through the upper cutter seat and corresponds to the fixed cutter up and down, a pole ear pressure block is fixedly arranged at the bottom of the upper cutter seat, and the pole ear pressure block is located on one side of the movable cutter, the cylinder shaft of the first lifting cylinder is detachably connected to the upper cutter seat through a coupling downward, and the cylinder shaft of the second lifting cylinder is downward corresponding to the pole ear pressure block so that the pole ear pressure block presses the pole ear.

2. The novel quick-release and quick-change device for tab cutters according to claim 1 is characterized in that: The fixing seat is detachably connected to the base through a positioning groove at the bottom, and a corresponding positioning block is provided on the base.

3. The novel quick-release and quick-change device for tab cutters according to claim 2 is characterized in that: After the fixing seat is positioned, it is fixed by means of locking screws.

4. The novel quick-release and quick-change device for tab cutters according to claim 1 is characterized in that: The cutter assembly also includes a connecting block and a spring. The connecting block is connected to the top of the upper cutter seat through the spring. The cylinder shaft of the second lifting cylinder corresponds to the connecting block.

5. The novel quick-release and quick-change device for tab cutters according to claim 4 is characterized in that: A top block is connected to the cylinder shaft of the second lifting cylinder.

6. The novel quick-release and quick-change device for tab cutters according to claim 1 is characterized in that: The cutter assembly also includes a dust suction block, which is arranged on one side of the fixed cutter.