PCD (Poly Crystal Diamond) highlight milling cutter blade

By designing structures such as fixing discs, mounting frames and threaded rods in PCD high-gloss milling cutters, the limit fixation of the blade is achieved, solving the problem of time-consuming and laborious removal of the blade replacement in the existing technology, and improving the replacement efficiency and service life .

CN222199042UActive Publication Date: 2024-12-20SUZHOU IND PARK HONGDA MACHINERY EQUIPMENT CO LTD

Patent Information

Application Number
CN202420846341.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Existing PCD high-gloss milling inserts require the removal of the entire milling insert when replacing a single blade, which is time-consuming and labor-intensive, resulting in waste of materials and inefficient use.

Method used

A milling blade structure including a fixed disc, mounting frame, moving plate, threaded rod, blade, slider, mounting assembly, fixing assembly and rotating assembly is designed. The threaded rod and mounting frame are used to achieve the limit of the blade. Fixing and replacement avoids disassembly of the entire milling blade.

Benefits of technology

It effectively solves the time-consuming and labor-intensive problem of replacing a single blade, extends the service life of the blade, saves production materials, and improves replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of milling cutter blades, and particularly discloses a PCD (Poly Crystal Diamond) highlight milling cutter blade, which comprises a fixed disc and a plurality of groups of milling mechanisms, each group of milling mechanism comprises a mounting frame, a movable plate, a threaded rod, a blade, two sliding blocks, two groups of mounting assemblies, two groups of fixed assemblies and a rotating assembly, two sliding grooves are symmetrically formed in the mounting frame, one ends of the two sliding blocks are fixedly connected with the moving plate, the other ends of the two sliding blocks are inserted into the corresponding sliding grooves, the threaded rod penetrates through the mounting frame, one end of the threaded rod is rotationally connected with the moving plate, and the other end of the threaded rod is fixedly connected with the rotating assembly; the two sets of fixing assemblies are symmetrically arranged at one end of the movable plate, the blades are connected with the two sets of fixing assemblies in a clamped mode, through the arrangement, the single blade can be replaced without disassembling the whole milling blade, and therefore the replacement efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of milling inserts, in particular to a PCD high-gloss milling insert. Background Art

[0002] Milling blades, also known as saw blades, are saw blades containing a large amount of carbon, tungsten, molybdenum, chromium, vanadium, cobalt or other materials. They have high thermal hardness after heat treatment. They are roughly divided into cutting saw blades, cutting saw blades, grooving saw blades, incision saw blades, integral saw blades, and toothed saw blades. Existing PCD high-gloss milling blades will inevitably be damaged during long-term use. When the milling blade is damaged, the entire milling blade needs to be replaced, resulting in a waste of materials for producing the milling cutter, limited use time, and poor practical performance.

[0003] In order to solve the above technical problems, the prior art patent (CN211101903U) discloses a PCD high-gloss milling blade, including a milling cutter body, a blade, a first sleeve, a first baffle and other components. The front surface of the milling cutter body is provided with a convex ridge, and a hole is opened at the center position of the surface of the milling cutter body. The inner wall of the hole is penetrated by the first sleeve, and the rear side end of the first sleeve is fixedly sleeved with the first baffle. The first baffle fits tightly with the milling cutter body. Through the cooperation of the clamping block and the clamping groove, the blade is limited to prevent detachment, making the use of the milling cutter more flexible, and it is convenient to replace it when it is damaged, extending the use time and saving the use of production materials.

[0004] However, in the above-mentioned prior art, when replacing a single blade, the entire milling blade needs to be disassembled, which is very time-consuming and labor-intensive. Utility Model Content

[0005] The utility model aims to provide a PCD high-gloss milling insert, aiming to solve the technical problem in the prior art that when replacing a single insert, the entire milling insert needs to be disassembled, which is very time-consuming and labor-intensive.

[0006] To achieve the above-mentioned purpose, the utility model adopts a PCD high-gloss milling blade, comprising a fixed disk and multiple groups of milling mechanisms, each group of the milling mechanisms comprising a mounting frame, a movable plate, a threaded rod, a blade, two sliders, two groups of mounting components, two groups of fixed components and a rotating component, multiple groups of the milling mechanisms are arranged on one side of the fixed disk, the mounting frame is arranged on one side of the fixed disk, two groups of the mounting components are symmetrically arranged on both sides of the mounting frame, the movable plate is arranged inside the mounting frame, the mounting frame is symmetrically provided with two slide grooves, one ends of the two sliders are respectively fixedly connected to the movable plate, the other ends of the two sliders are respectively inserted into the corresponding slide grooves, the threaded rod passes through the mounting frame and is threadedly matched with the mounting frame, one end of the threaded rod is rotatably connected to the movable plate, and the other end of the threaded rod is fixedly connected to the rotating component, two groups of the fixed components are symmetrically arranged at one end of the movable plate, and the blades are respectively clamped with the two groups of the fixed components.

[0007] Wherein, each group of the mounting components includes a mounting plate and bolts, the mounting plate is fixedly connected to the mounting frame and is located on one side of the mounting frame, and the bolts respectively penetrate the mounting plate and the fixed plate and are threadedly connected to the fixed plate.

[0008] Among them, each group of the fixed components includes a splint, two round rods and a sliding member, the sliding member is fixedly connected to the movable plate, the splint is fixedly connected to the movable member and fits with the blade, the blade has two round holes, one end of the two round rods is respectively fixedly connected to the splint, and the other ends of the two round rods are respectively inserted into the corresponding round holes.

[0009] Wherein, the sliding member includes a slide rail and a slide plate, the slide rail is fixedly connected to the movable plate and is located at one end of the movable plate, one end of the slide plate is fixedly connected to the blade, and the other end of the slide plate is slidably connected to the slide rail.

[0010] Wherein, the rotating assembly includes a round button and a plurality of anti-slip teeth, the round button is fixedly connected to the threaded rod and is located at one end of the threaded rod, and the plurality of anti-slip teeth are fixedly connected to the round button and are located on the outside of the round button.

[0011] Wherein, the PCD high-gloss milling insert also includes a threaded tube and a flange, one end of the threaded tube is fixedly connected to the flange, and the other end of the threaded tube is threadedly connected to the fixed plate.

[0012] The utility model discloses a PCD high-gloss milling blade, the threaded rod passes through the mounting frame, one end of the threaded rod is rotatably connected to the movable plate, the other end of the threaded rod is fixedly connected to the rotating assembly, two groups of the fixing assemblies are symmetrically arranged at one end of the movable plate, and the blade is respectively engaged with the two groups of the fixing assemblies. When it is used specifically, the mounting frame is fixed to the fixed plate by the two groups of the mounting assemblies, and then the blade is clamped and fixed by the two groups of the fixing assemblies, and then the two groups of the fixing assemblies are fixed to the movable plate, and then the rotating assembly is rotated, and the rotating assembly drives the threaded rod to rotate, and under the thread cooperation of the mounting frame, the threaded rod drives the movable plate to move in the mounting frame, and the movable plate drives the slider to slide in the slide groove, and at the same time, the movable plate drives the two groups of the fixing assemblies to move into the mounting frame, so that the blade is limited and fixed. This method can effectively solve the problem in the prior art that when replacing a single blade, the entire milling blade needs to be disassembled, which is very time-consuming and labor-intensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.

[0015] Figure 2 It is a partial structural schematic diagram of the first embodiment of the utility model.

[0016] Figure 3 It is a partial structural schematic diagram of the first embodiment of the utility model.

[0017] Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.

[0018] 101-fixed plate, 102-mounting frame, 103-slide groove, 104-movable plate, 105-threaded rod, 106-blade, 107-round hole, 108-slider, 109-mounting plate, 110-bolt, 111-clamp, 112-round rod, 113-slide rail, 114-slide plate, 115-round button, 116-anti-slip teeth, 201-threaded pipe, 202-flange. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figure 1 to Figure 3 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 It is a partial structural schematic diagram of the first embodiment of the utility model. Figure 3 It is a partial structural schematic diagram of the first embodiment of the utility model.

[0022] The utility model provides a PCD high-gloss milling blade, including a fixed disk 101 and multiple groups of milling mechanisms, each group of the milling mechanisms includes a mounting frame 102, a movable plate 104, a threaded rod 105, a blade 106, two sliders 108, two groups of mounting components, two groups of fixed components and a rotating component, each group of the mounting components includes a mounting plate 109 and a bolt 110, each group of the fixed components includes a clamping plate 111, two round rods 112 and a sliding member, the sliding member includes a slide rail 113 and a slide plate 114, and the rotating component includes a round button 115 and a plurality of anti-slip teeth 116. The above-mentioned scheme solves the problem in the prior art that when a single blade is replaced, the entire milling blade needs to be disassembled, which is very time-consuming and labor-intensive.

[0023] According to the present specific embodiment, a plurality of groups of the milling mechanisms are arranged on one side of the fixed disk 101, the mounting frame 102 is arranged on one side of the fixed disk 101, the two groups of the mounting components are symmetrically arranged on both sides of the mounting frame 102, the movable plate 104 is arranged inside the mounting frame 102, the mounting frame 102 is symmetrically provided with two slide grooves 103, one end of the two sliders 108 are respectively fixedly connected to the movable plate 104, the other ends of the two sliders 108 are respectively inserted into the corresponding slide grooves 103, the threaded rod 105 passes through the mounting frame 102 and is threadedly matched with the mounting frame 102, one end of the threaded rod 105 is rotatably connected to the movable plate 104, the other end of the threaded rod 105 is fixedly connected to the rotating component, and the two groups of the fixed components are symmetrically arranged At one end of the movable plate 104, the blade 106 is respectively engaged with the two groups of the fixing components. When in use, the installation frame 102 and the fixed disk 101 are fixed by the two groups of the installation components, and then the blade 106 is clamped and fixed by using the two groups of the fixing components. Then, the two groups of the fixing components are fixed to the movable plate 104, and then the rotating component is rotated. The rotating component drives the threaded rod 105 to rotate. Under the thread cooperation of the installation frame 102, the threaded rod 105 drives the movable plate 104 to move in the installation frame 102, and the movable plate 104 drives the slider 108 to slide in the slide groove 103. At the same time, the movable plate 104 drives the two groups of the fixing components to move into the installation frame 102, thereby limiting and fixing the blade 106.

[0024] Among them, the mounting plate 109 is fixedly connected to the mounting frame 102 and is located on one side of the mounting frame 102. The bolts 110 respectively penetrate the mounting plate 109 and the fixed disk 101 and are threadedly connected to the fixed disk 101. When in specific use, the mounting plate 109 and the fixed disk 101 are fixed by the bolts 110, thereby fixing the mounting frame 102 and the fixed disk 101.

[0025] Secondly, the sliding member is fixedly connected to the movable plate 104, the splint 111 is fixedly connected to the movable member and fits with the blade 106, the blade 106 has two circular holes 107, one end of the two round rods 112 is fixedly connected to the splint 111 respectively, and the other ends of the two round rods 112 are respectively inserted into the corresponding circular holes 107. When in use, the two round rods 112 are respectively inserted into the corresponding circular holes 107, and the splint 111 is fit with the blade 106, so as to fix the blade 106, and then the splint 111 is connected to the movable plate 104 through the sliding member.

[0026] At the same time, the slide rail 113 is fixedly connected to the movable plate 104 and is located at one end of the movable plate 104. One end of the slide plate 114 is fixedly connected to the blade 106, and the other end of the slide plate 114 is slidably connected to the slide rail 113. When in use, the slide plate 114 is sleeved on the slide rail 113, thereby connecting the clamping plate 111 to the movable plate 104.

[0027] In addition, the round button 115 is fixedly connected to the threaded rod 105 and is located at one end of the threaded rod 105. The plurality of anti-slip teeth 116 are fixedly connected to the round button 115 and are located on the outside of the round button 115. When in use, the round button 115 is rotated, and the round button 115 drives the threaded rod 105 to rotate. The plurality of anti-slip teeth 116 can enhance the friction of the round button 115.

[0028] When using a PCD high-gloss milling insert of the present embodiment, the mounting plate 109 is fixed to the fixing plate 101 by the bolt 110, so that the mounting frame 102 is fixed to the fixing plate 101, and then the two round rods 112 are respectively inserted into the corresponding round holes 107, and the clamping plate 111 is fitted with the blade 106, so that the blade 106 is clamped and fixed, and then the slide plate 114 is sleeved on the slide rail 113, so that the clamping plate 111 is connected to the movable plate 104, and then the round button 114 is rotated. 15. The round button 115 drives the threaded rod 105 to rotate. Under the thread cooperation of the installation frame 102, the threaded rod 105 drives the movable plate 104 to move in the installation frame 102. The movable plate 104 drives the slider 108 to slide in the slide groove 103. At the same time, the movable plate 104 drives the clamping plate 111 to move into the installation frame 102, so as to limit and fix the blade 106. This method can effectively solve the problem in the prior art that when replacing a single blade, the entire milling blade needs to be disassembled, which is very time-consuming and labor-intensive.

[0029] The second embodiment of the present application is:

[0030] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.

[0031] The utility model provides a PCD high-gloss milling insert, which also includes a threaded tube 201 and a flange 202 .

[0032] According to this specific embodiment, one end of the threaded tube 201 is fixedly connected to the flange 202, and the fixed disk 101 of the threaded tube 201 is threadedly connected. When in use, the flange 202 is fixed to the milling equipment, and the other end of the fixed disk 101 is threadedly connected to the threaded tube 201.

[0033] When using a PCD high-gloss milling insert of this embodiment, the flange 202 is fixed to the milling equipment, and the fixing plate 101 is threadedly connected to the threaded tube 201, so as to facilitate the installation of the milling insert.

[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A PCD high-gloss milling insert, comprising a fixed disk, It is characterized in that It also includes multiple groups of milling mechanisms, each of which is arranged on one side of the fixed disk, each group of the milling mechanisms includes a mounting frame, a movable plate, a threaded rod, a blade, two sliders, two groups of mounting components, two groups of fixed components and a rotating component. The mounting frame is arranged on one side of the fixed disk, and the two groups of mounting components are symmetrically arranged on both sides of the mounting frame. The movable plate is arranged inside the mounting frame, and the mounting frame is symmetrically provided with two slide grooves, one end of the two sliders is respectively fixedly connected to the movable plate, and the other ends of the two sliders are respectively inserted into the corresponding slide grooves, the threaded rod passes through the mounting frame and is threadedly matched with the mounting frame, one end of the threaded rod is rotatably connected to the movable plate, and the other end of the threaded rod is fixedly connected to the rotating component, and the two groups of fixed components are symmetrically arranged at one end of the movable plate, and the blades are respectively engaged with the two groups of fixed components.

2. The PCD high-gloss milling insert according to claim 1, It is characterized in that Each group of the mounting components includes a mounting plate and bolts. The mounting plate is fixedly connected to the mounting frame and is located on one side of the mounting frame. The bolts penetrate the mounting plate and the fixing plate respectively and are threadedly connected to the fixing plate.

3. The PCD high-gloss milling insert according to claim 2, It is characterized in that Each group of the fixed components includes a clamping plate, two round rods and a sliding member, the sliding member is fixedly connected to the movable plate, the clamping plate is fixedly connected to the movable member and fits with the blade, the blade has two round holes, one end of the two round rods is respectively fixedly connected to the clamping plate, and the other ends of the two round rods are respectively inserted into the corresponding round holes.

4. The PCD high-gloss milling insert according to claim 3, It is characterized in that The sliding member comprises a slide rail and a slide plate, wherein the slide rail is fixedly connected to the movable plate and is located at one end of the movable plate, one end of the slide plate is fixedly connected to the blade, and the other end of the slide plate is slidably connected to the slide rail.

5. The PCD high-gloss milling insert according to claim 4, It is characterized in that The rotating assembly includes a round button and a plurality of anti-skid teeth. The round button is fixedly connected to the threaded rod and is located at one end of the threaded rod. The plurality of anti-skid teeth are fixedly connected to the round button and are located on the outside of the round button.

6. The PCD high-gloss milling insert according to claim 5, It is characterized in that The PCD high-gloss milling insert also includes a threaded tube and a flange, one end of the threaded tube is fixedly connected to the flange, and the other end of the threaded tube is threadedly connected to the fixed plate.

Citation Information

Patent Citations

  • PCD highlight milling blade

    CN211101903U

Cited By

  • Hard alloy spiral vertical milling cutter disc with detachable lengthened handle

    CN120190394A