Container corrugated plate welding auxiliary device

Abstract

The utility model relates to a container corrugated plate welding auxiliary device which is characterized in that guide rail sleeves (4) are fixedly connected to two sides of a lifter (12) respectively, guide rails (2) are sleeved with the guide rail sleeves (4), and a lifting gear of the lifter (12) is meshed with a toothed belt on a toothed belt stand column (3); corrugated plate overturning assemblies (5) are installed on the opposite sides of the two lifters (12) correspondingly, corrugated plate grabbing beam overturning heads (10) are movably installed on the opposite faces of the two corrugated plate overturning assemblies (5), and the two corrugated plate grabbing beam overturning heads (10) are connected through a corrugated plate grabbing beam (8). Four or six sets of corrugated plate suction cups (9) are installed on the surface of the corrugated plate grabbing beam (8) at equal intervals through supports and air pipes, an overturning balance weight (7) is fixedly installed above the support of each set of corrugated plate suction cups (9), corrugated plates can be grabbed and moved to the corresponding position of a container, workers can weld the corrugated plates conveniently, and the working efficiency is improved. Container production efficiency can be effectively improved, and safety is improved.

Description

Technical Field

[0001] The utility model relates to container processing equipment, in particular to a container corrugated plate welding auxiliary device. Background Art

[0002] A container is a group of tools that can carry packaged or unpackaged goods for transportation and is easy to load, unload and transport with mechanical equipment. Its main components are top corrugated plates, side corrugated plates, frames, bottom plates and bottom structures. During the production process, the bottom structure is first made, and then the frame is installed based on the bottom structure, and finally the top corrugated plates, side corrugated plates and bottom plates are installed. The top corrugated plates, side corrugated plates and bottom plates are large and heavy overall. During installation, workers usually use pulleys to hoist and fine-tune them. This installation method is not only inefficient, but also has the safety risk of corrugated plates falling and injuring workers if it is not well controlled.

[0003] At present, the utility model with patent number CN215967214U discloses a welding auxiliary tooling, which includes a first support shaft, a first connecting shaft sleeve, a second connecting shaft sleeve, a second support shaft, a first fixing mechanism and a second fixing mechanism. The first connecting shaft sleeve is sleeved on the lower part of the first support shaft; the outer surface of the first connecting shaft sleeve is provided with a first fixing mechanism for fixing the welding auxiliary tooling; the second support shaft is passed through the inside of the second connecting shaft sleeve; the second fixing mechanism for supporting the pipe body to be welded is connected to one end of the second support shaft. By adjusting the up and down movement of the first support shaft and the horizontal movement of the second support shaft, the second fixing mechanism can be adjusted to a suitable welding position; rotating the second support shaft can adjust the second fixing mechanism to a suitable welding direction, thereby realizing an adjustable welding space, reducing the problem of welding deformation that is prone to occur in manual butt-jointed pipe bodies, and improving welding efficiency and welding quality. However, this patent is mainly used for auxiliary welding of pipelines and cannot be applied to auxiliary welding of container corrugated plates. Summary of the invention

[0004] In view of the problems existing in the above-mentioned prior art, the utility model provides a container corrugated plate welding auxiliary device, which can grab the corrugated plate and move it to the corresponding position of the container, making it convenient for workers to perform welding, and can effectively improve the container production efficiency and enhance safety.

[0005] In order to achieve the above-mentioned purpose, the utility model, a container corrugated plate welding auxiliary device, comprises a driving part, a guide rail, a toothed belt column, a guide rail sleeve, a corrugated plate flip assembly, an upper frame, a flip counterweight, a corrugated plate grabbing beam, a corrugated plate suction cup, a corrugated plate grabbing beam flip head, a flip head body, a gear, a corrugated plate suction cup limit frame, and a lifter. Two driving parts move on the pre-laid guide rails, and the guide rails are vertically installed on the upper part of the driving part. A toothed belt column is arranged between the two guide rails; the tops of the two sets of guide rails and the toothed belt columns are fixedly installed The upper frame; the guide rail sleeves are fixedly connected on both sides of the elevator, the guide rail sleeves are covered with the guide rails, and the lifting gears of the elevator engage the toothed belts on the toothed belt columns; the corrugated plate flipping assemblies are installed on the opposite sides of the two elevators, and the corrugated plate grabbing beam flipping heads are movably installed on the opposite sides of the two corrugated plate flipping assemblies. The two corrugated plate grabbing beam flipping heads are connected by a corrugated plate grabbing beam, and four or six groups of corrugated plate suction cups are installed at equal intervals on the surface of the corrugated plate grabbing beam through brackets and air pipes, and a flipping counterweight is fixedly installed above the bracket of each group of corrugated plate suction cups.

[0006] In addition, the container corrugated plate welding auxiliary device proposed in the above embodiment of the utility model may also have the following additional technical features:

[0007] As a further improvement scheme of the utility model, the corrugated plate flipping assembly includes a flipping assembly shell, a flip push rod slide rail, a flip push rod, a telescopic column mounting protrusion and a telescopic column. The flip push rod slide rail is installed inside the flipping assembly shell, and the flip push rod moves back and forth in the flip push rod slide rail. A telescopic column mounting protrusion is provided in the middle of the flip push rod, one end of the telescopic column is connected to the telescopic column mounting protrusion, and the other end is connected to the inner surface of the flipping assembly shell. The toothed belt at the lower part of the flip push rod meshes with the gear, and the gear is sleeved on the flipping head body at the end of the flipping head of the corrugated plate grabbing beam.

[0008] As a further improvement of the present utility model, a bearing is provided between the flipping head of the corrugated plate grabbing beam and the outer shell of the flipping assembly.

[0009] As a further improvement of the present invention, the flipping counterweight adopts a bracket to install a plurality of threaded rods, and the threaded rods pass through the through holes on the surface of the counterweight block and are fixed by nuts.

[0010] As a further improvement of the utility model, the elevator has a built-in motor and a reducer, and the output end of the reducer is transmission-connected to the lifting gear.

[0011] As a further improvement of the present invention, the corrugated plate suction cups are arranged in groups of three and are limited by a corrugated plate suction cup limiting frame.

[0012] Through the above scheme, the utility model has at least the following advantages: compared with the conventional manual transportation of the corrugated plate to the corresponding welding position and manual welding, the corrugated plate is sucked by the corrugated plate suction cup, and the driving part and the corrugated plate flipping assembly are linked to transport the corrugated plate to the corresponding welding position, and then directly welded by manual labor, which can effectively improve the production efficiency of the container and enhance safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of a container corrugated plate welding auxiliary device;

[0014] Figure 2 It is a front cross-sectional view of a corrugated plate turning assembly of a container corrugated plate welding auxiliary device;

[0015] Figure 3 It is a three-dimensional picture of the corrugated plate grabbing beam turning head of the container corrugated plate welding auxiliary device;

[0016] In the figure: 1. driving unit, 2. guide rail, 3. toothed belt column, 4. guide rail sleeve, 5. corrugated plate flipping assembly, 5-1. flipping assembly housing, 5-2. flip push rod slide rail, 5-3. flip push rod, 5-4. telescopic column mounting protrusion, 5-5. telescopic column, 6. upper frame, 7. flipping counterweight, 8. corrugated plate grabbing beam, 9. corrugated plate suction cup, 10. corrugated plate grabbing beam flipping head, 10-1. flipping head body, 10-2. gear, 11. corrugated plate suction cup limit frame, 12. lift. DETAILED DESCRIPTION

[0017] The container corrugated plate welding auxiliary device according to an embodiment of the utility model is described below with reference to the accompanying drawings.

[0018] In the specific implementation mode 1 of the present application, Figure 1As shown, the container corrugated plate welding auxiliary device (hereinafter referred to as "this patent") includes a driving unit 1, a guide rail 2, a toothed belt column 3, a guide rail sleeve 4, a corrugated plate turning assembly 5 and an elevator 12. The two driving units 1 move on the pre-laid guide rails. The two driving units 1 can allow this patent to move back and forth between the material area and the welding area. The guide rail 2 is vertically installed on the upper part of the driving unit 1, and a toothed belt column 3 is provided between the two guide rails 2; the upper frame 6 is fixedly installed on the top of the two groups of guide rails 2 and the toothed belt column 3; the guide rail sleeves 4 are fixedly connected to the two sides of the elevator 12, and the guide rail sleeves 4 is sleeved on the guide rail 2, and the lifting gear of the elevator 12 meshes with the toothed belt on the toothed belt column 3; the corrugated plate turning components 5 are respectively installed on the opposite sides of the two elevators 12, and the corrugated plate grabbing beam turning heads 10 are movably installed on the opposite sides of the two corrugated plate turning components 5. The two corrugated plate grabbing beam turning heads 10 are connected by a corrugated plate grabbing beam 8. Four or six groups of corrugated plate suction cups 9 are installed on the surface of the corrugated plate grabbing beam 8 at equal intervals through brackets and air pipes, and a turning counterweight 7 is fixedly installed above the bracket of each group of corrugated plate suction cups 9. The turning counterweight 7 enables the equipment to turn over heavier corrugated plates more easily.

[0019] The utility model number is CN215967214U welding auxiliary tooling (hereinafter referred to as "the patent"), but the patent is mainly used for auxiliary welding of pipelines and cannot be applied to auxiliary welding of container corrugated plates. The patent uses a corrugated plate suction cup 9 to grab the corrugated plate from the material stacking area and go to the assembly area through the drive unit 1. After it is in place, the height of the corrugated plate is adjusted by the elevator 12, and then the corrugated plate flipping assembly 5 adjusts the angle of the corrugated plate so that it can be assembled on the already built frame. Finally, manual welding is performed, which can effectively improve the production efficiency of containers and enhance safety.

[0020] The second embodiment is based on the first embodiment, and the other structures are the same, the only difference is that Figure 2 and Figure 3 As shown, in order to allow the corrugated plate grabbing beam flipping head 10 to adjust the angle of the corrugated plate suction cup 9 through the corrugated plate grabbing beam 8, so that the patent can assemble the corrugated plate in place as needed, the corrugated plate flipping assembly 5 includes a flipping assembly housing 5-1, a flip push rod slide rail 5-2, a flip push rod 5-3, a telescopic column mounting protrusion 5-4 and a telescopic column 5-5. The flip push rod slide rail 5-2 is installed inside the flip assembly housing 5-1, and the flip push rod 5-3 moves back and forth in the flip push rod slide rail 5-2. A telescopic column mounting protrusion 5-4 is provided in the middle of the flip push rod 5-3. One end of the telescopic column 5-5 is connected to the telescopic column mounting protrusion 5-4, and the other end is connected to the inner surface of the flip assembly housing 5-1. The toothed belt at the lower part of the flip push rod 5-3 meshes with the gear 10-2, and the gear 10-2 is sleeved on the flip head body 10-1 at the end of the corrugated plate grabbing beam flipping head 10.

[0021] In order to further optimize the working efficiency of the present application and make the rotation of the corrugated plate grabbing beam flipping head 10 smoother, a bearing is provided between the corrugated plate grabbing beam flipping head 10 and the flipping assembly housing 5-1. In order to make the weight of the flipping counterweight 7 adjustable, the flipping counterweight 7 uses a bracket to install multiple threaded rods, and the threaded rods pass through the through holes on the surface of the counterweight block and are fixed by nuts. In order to make the elevator 12 stably lift and lower, the elevator 12 has a built-in motor and a reducer, and the output end of the reducer is connected to the lifting gear. In order to ensure stable grabbing of the corrugated plate, the corrugated plate suction cups 9 are three in each group and are limited by the corrugated plate suction cup limit frame 11.

[0022] The container corrugated plate welding auxiliary device can be put into operation after being assembled, installed and connected to corresponding pipeline equipment.

[0023] When the utility model is in use, the specific operations are as follows:

[0024] When in use, the elevator 12 is driven by the motor to descend along the toothed belt column 3. When the elevator 12 descends, the guide rail sleeve 4 and the guide rail 2 can make the lifting of the elevator 12 more stable. After the elevator 12 is lowered into place, the corrugated plate flipping assembly 5 determines the distance between the corrugated plate suction cup 9 and the corrugated plate through multiple external sensors. When the corrugated plate suction cup 9 is attached to the corrugated plate, the negative pressure machine provides negative pressure to the corrugated plate suction cup 9 so that the corrugated plate can be grasped by the corrugated plate suction cup 9. The elevator 12 is driven by the motor to rise along the toothed belt column 3. The driving unit 1 drives the patent to the container assembly area. The elevator 12 is driven by the motor to descend to the corresponding height along the toothed belt column 3. The flip push rod of the corrugated plate flipping assembly 5 5-3 pushes and pulls the telescopic column mounting protrusion 5-4, and the telescopic column mounting protrusion 5-4 drives the flip push rod 5-3 to slide back and forth in the flip push rod slide rail 5-2. The toothed belt under the flip push rod slide rail 5-2 drives the gear 10-2 to rotate, and the gear 10-2 drives the flip head body 10-1 of the corrugated plate grabbing beam flip head 10 to rotate. When the corrugated plate grabbing beam flip head 10 rotates, the corrugated plate grabbing beam 8 will follow the rotation, thereby changing the angle of the corrugated plate itself, and then the driving part 1, the elevator 12 and the corrugated plate flip assembly 5 cooperate to position the corrugated plate to the welding position, and then the worker performs welding. After welding is completed, the corrugated plate suction cup 9 releases the corrugated plate, and the equipment can be reset to the material stacking area to start the next round of work. Among them, the length of the flip push rod 5-3 allows the corrugated plate grabbing beam flip head 10 to achieve a rotation within 200 degrees, so that the corrugated plate suction cup 9 can grasp the corrugated plate to adapt to a variety of working positions.

[0025] In summary, the container corrugated plate welding auxiliary device of the embodiment of the utility model sucks the corrugated plate through the corrugated plate suction cup 9, and the driving part 1 and the corrugated plate flipping assembly 5 are linked to transport the corrugated plate to the corresponding welding position, and then directly welded by manual labor, which can effectively improve the production efficiency of the container and enhance the safety.

[0026] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A container corrugated plate welding auxiliary device, comprising an upper frame (6) and a lift (12), wherein two driving parts (1) move on pre-laid guide rails, and a guide rail (2) is vertically installed on the upper part of the driving part (1), characterized in that: A toothed belt column (3) is provided between the two guide rails (2); an upper frame (6) is fixedly installed on the top of the two groups of guide rails (2) and the toothed belt column (3); the two sides of the elevator (12) are respectively fixedly connected to the guide rail sleeves (4), the guide rail sleeves (4) cover the guide rails (2), and the lifting gear of the elevator (12) meshes with the toothed belt on the toothed belt column (3); the corrugated plate turning components (5) are respectively installed on the opposite sides of the two elevators (12), and the corrugated plate grabbing beam turning heads (10) are movably installed on the opposite sides of the two corrugated plate turning components (5), and the two corrugated plate grabbing beam turning heads (10) are connected by a corrugated plate grabbing beam (8), and four or six groups of corrugated plate suction cups (9) are installed on the surface of the corrugated plate grabbing beam (8) at equal intervals through brackets and air pipes, and a turning counterweight (7) is fixedly installed above the bracket of each group of corrugated plate suction cups (9).

2. The container corrugated plate welding auxiliary device according to claim 1, characterized in that: The corrugated plate turning assembly (5) comprises a turning assembly housing (5-1), a turning push rod slide rail (5-2), a turning push rod (5-3), a telescopic column mounting protrusion (5-4) and a telescopic column (5-5); the turning push rod slide rail (5-2) is installed inside the turning assembly housing (5-1); the turning push rod (5-3) moves back and forth in the turning push rod slide rail (5-2); a telescopic column mounting protrusion (5-4) is provided in the middle of the turning push rod (5-3); one end of the telescopic column (5-5) is connected to the telescopic column mounting protrusion (5-4), and the other end is connected to the inner surface of the turning assembly housing (5-1); the toothed belt at the bottom of the turning push rod (5-3) meshes with a gear (10-2); the gear (10-2) is sleeved with a turning head body (10-1) at the end of the turning head (10) of the corrugated plate grabbing beam.

3. The container corrugated plate welding auxiliary device according to claim 2, characterized in that: A bearing is provided between the corrugated plate grabbing beam turning head (10) and the turning component housing (5-1).

4. The container corrugated plate welding auxiliary device according to claim 1, characterized in that: The flip counterweight (7) uses a bracket to install a plurality of threaded rods, and the threaded rods pass through the through holes on the surface of the counterweight block and are fixed by nuts.

5. The container corrugated plate welding auxiliary device according to claim 1 or 4, characterized in that: The elevator (12) has a built-in motor and a reducer, and the output end of the reducer is transmission-connected to the elevator gear.

6. The container corrugated plate welding auxiliary device according to claim 1, characterized in that: The corrugated plate suction cups (9) are three in each group and are limited by a corrugated plate suction cup limiting frame (11).

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