Suspension insulator iron cap polishing equipment
The suspension insulator cap grinding device addresses safety and labor issues by incorporating a protective plate and cleaning mechanism to contain and remove debris, ensuring safe and efficient operation.
Patent Information
- Application Number
- CN202420807350.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing suspension insulator cap grinding equipment produces flying debris during operation, posing safety hazards and requires manual cleaning of large amounts of grinding debris, increasing labor.
A suspension insulator cap grinding device with a protective plate and lifting mechanism to contain debris, combined with a cleaning device using a rotating brush to collect and remove debris automatically.
Prevents debris from flying out during grinding and automates the cleaning process, enhancing safety and reducing manual labor.
Smart Images

Figure CN222199974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding equipment, and more specifically to a grinding equipment for the iron cap of a suspension insulator. Background Art
[0002] The iron cap of a suspension insulator is a component used in high-voltage transmission lines, usually made of metal. It is located on the top of the suspension insulator and plays a role in protecting and fixing the insulator. The suspension insulator is a component made of insulating material and is used to support the conductor in a high-voltage transmission line. The shape and size of the iron cap vary according to different insulator models and application requirements. In addition to protecting the insulator, the iron cap of the suspension insulator can also help fix the position of the conductor, reduce tensile stress, and maintain the stability and reliability of the line. In order to increase the corrosion resistance of the iron cap of the suspension insulator, it is necessary to use grinding equipment to grind it.
[0003] The suspension insulator cap grinding equipment currently on the market still has the following shortcomings: 1. When the insulator cap is being ground, the existing suspension insulator cap grinding equipment will produce flying debris due to the wear and tear on the cap surface during the grinding process, and the flying debris will cause harm to the surrounding personnel; 2. After grinding, the existing suspension insulator cap grinding equipment will have a large amount of grinding debris on the workbench that needs to be cleaned, and manual cleaning increases the labor of the personnel. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a suspension insulator cap grinding device to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a suspension insulator iron cap grinding equipment, comprising a base, a debris box assembly is fixedly connected to the front of the base, a square frame groove is opened on the top of the base, both ends of the bottom of the square frame groove of the base are fixedly connected to a lifting device, a protective plate is provided in the square frame groove of the base, both ends of the bottom of the protective plate are fixedly connected to the top of each lifting device, the top of the base is fixedly connected to a support frame, one side of the support frame is fixedly connected to a square support plate, a control device is placed on the top of the square support plate, a cleaning device is fixedly connected to the middle of the top of the base, a baffle is placed on one side of the cleaning device, a grinding assembly is fixedly connected to the top of the inner cavity of the support frame, and the bottom of the base is fixedly connected to square support blocks arranged equidistantly, and the protective plate can prevent debris from flying out.
[0006] Furthermore, the debris box assembly includes a box placing plate, a debris box body is placed on the top of the box placing plate, and handles are fixedly connected to some of the middle of the debris box body, so that the debris box assembly collects debris.
[0007] Furthermore, the lifting device includes a driving motor, a threaded rod is fixedly connected to the top of the driving motor, a lifting shell is provided on the top of the threaded rod, a threaded groove is provided in the middle of the bottom of the lifting shell, and the outer wall of the threaded rod is movably connected to the threaded groove in the middle of the bottom of the lifting shell, so that the lifting device can easily drive the protective plate to rise and fall.
[0008] Furthermore, the control device includes a control box, a hinge is fixedly connected to one side of the control box, a box door is provided on the front of the control box, one side of the hinge is fixedly connected to the box door, and a controller is fixedly connected to the bottom of the inner cavity of the control box, and the controller facilitates the operation of the device.
[0009] Furthermore, the cleaning device includes a sliding shell, the inner cavity of the sliding shell is provided with a motor, one side of the motor is fixedly connected to a connecting shaft, the top and bottom of the inner cavity of the sliding shell are provided with square slide grooves, the outer wall of the connecting shaft is fixedly connected to a pulley, the pulley is located in the square slide grooves at the top and bottom of the inner cavity of the sliding shell, and one side of the connecting shaft is fixedly connected to a cleaning brush, so that the cleaning device is convenient for cleaning debris.
[0010] Furthermore, a semicircular support plate is fixedly connected to one side of the support frame.
[0011] Furthermore, circular support blocks are equidistantly arranged and fixedly connected to the bottom of the base.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model is provided with a lifting device and a protective plate, which is conducive to rotating the threaded rod by driving the motor. The threaded rod will rotate in the threaded groove in the middle of the bottom of the lifting shell. The rotation of the threaded rod will cause the lifting shell to rise. Each lifting shell will drive the protective plate on the top to rise, and the protective plate prevents debris from flying out during grinding.
[0014] 2. The utility model is provided with a cleaning device, which is beneficial for the motor in the sliding shell to rotate the connecting shaft, the connecting shaft will drive the pulley on the outer wall to rotate, the pulley will rotate and move at the top and bottom of the inner cavity of the sliding shell, the pulley will drive the cleaning brush on one side of the connecting shaft to move, and the cleaning brush will clean the debris on the top of the base into the debris box body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic cross-sectional view of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 3It is a schematic diagram of the base structure of the utility model.
[0018] Figure 4 This is a schematic diagram of the structure of the debris box assembly of the utility model.
[0019] Figure 5 It is a schematic cross-sectional view of the lifting device structure of the utility model.
[0020] Figure 6 It is a schematic cross-sectional view of the control device structure of the utility model.
[0021] Figure 7 It is a schematic cross-sectional view of the cleaning device structure of the utility model.
[0022] Figure 8 This is a schematic structural cross-sectional diagram of the second embodiment of the present utility model.
[0023] Fig. 9 This is a schematic structural cross-sectional diagram of embodiment 3 of the present utility model.
[0024] The accompanying drawings are marked as follows: 1. base; 2. debris box assembly; 201. box placement plate; 202. debris box body; 203. handle; 3. lifting device; 301. drive motor; 302. threaded rod; 303. lifting shell; 4. protective plate; 5. support frame; 6. square support plate; 7. control device; 701. control box; 702. hinge; 703. box door; 704. controller; 8. cleaning device; 801. sliding shell; 802. motor; 803. connecting shaft; 804. pulley; 805. cleaning brush; 9. baffle; 10. grinding assembly; 11. square support block; 12. semicircular support plate; 13. circular support block. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The suspension insulator iron cap grinding equipment involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0026] Example 1: Reference Figure 1-7As shown, the utility model provides a suspension insulator iron cap grinding equipment, including a base 1, a debris box assembly 2 is fixedly connected to the front of the base 1, a square frame groove is opened on the top of the base 1, and both ends of the bottom of the square frame groove of the base 1 are fixedly connected to a lifting device 3, a protective plate 4 is provided in the square frame groove of the base 1, and both ends of the bottom of the protective plate 4 are fixedly connected to the top of each lifting device 3, a support frame 5 is fixedly connected to the top of the base 1, a square support plate 6 is fixedly connected to one side of the support frame 5, and a control device 7 is placed on the top of the square support plate 6, a cleaning device 8 is fixedly connected to the middle of the top of the base 1, and a baffle 9 is placed on one side of the cleaning device 8, a grinding assembly 10 is fixedly connected to the top of the inner cavity of the support frame 5, and square support blocks 11 are fixedly connected to the bottom of the base 1 at equal intervals, and the protective plate 4 can prevent debris from flying out.
[0027] In a preferred embodiment, the debris box assembly 2 includes a box placing plate 201, a debris box body 202 is placed on the top of the box placing plate 201, and handles 203 are fixedly connected to some of the middle of the debris box body 202. The debris box assembly 2 collects debris.
[0028] In a preferred embodiment, the lifting device 3 includes a driving motor 301, a threaded rod 302 is fixedly connected to the top of the driving motor 301, a lifting shell 303 is provided on the top of the threaded rod 302, a threaded groove is provided in the middle of the bottom of the lifting shell 303, and the outer wall of the threaded rod 302 is movably connected to the threaded groove in the middle of the bottom of the lifting shell 303, so that the lifting device 3 can easily drive the protective plate 4 to be lifted and lowered.
[0029] In a preferred embodiment, the control device 7 includes a control box 701, a hinge 702 is fixedly connected to one side of the control box 701, a box door 703 is provided on the front of the control box 701, one side of the hinge 702 is fixedly connected to the box door 703, and a controller 704 is fixedly connected to the bottom of the inner cavity of the control box 701, and the controller 704 facilitates the operation of the device.
[0030] In a preferred embodiment, the cleaning device 8 includes a sliding shell 801, the inner cavity of the sliding shell 801 is provided with a motor 802, one side of the motor 802 is fixedly connected to a connecting shaft 803, the top and bottom of the inner cavity of the sliding shell 801 are provided with square slide grooves, the outer wall of the connecting shaft 803 is fixedly connected to a pulley 804, the pulley 804 is located in the square slide grooves at the top and bottom of the inner cavity of the sliding shell 801, and one side of the connecting shaft 803 is fixedly connected to a cleaning brush 805, so that the cleaning device 8 is convenient for cleaning debris.
[0031] The working principle of this utility model:
[0032] When grinding the suspension insulator, first place the suspension insulator in the middle of the top of the base 1, rotate the box door 703 along the hinge 702 to open it, operate the controller 704 in the control box 701 to operate each lifting device 3, drive the motor 301 to rotate the threaded rod 302, and the threaded rod 302 will rotate in the threaded groove in the middle of the bottom of the lifting shell 303. The rotation of the threaded rod 302 will cause the lifting shell 303 to rise, and each lifting shell 303 will drive the top protective plate 4 to rise. The protective plate 4 prevents debris from flying out during grinding. After the protective plate 4 rises, grinding can be carried out. The baffle 9 can prevent debris from entering the sliding shell 801. After grinding, the suspension insulator is placed in the middle of the top of the base 1, and the baffle 9 can prevent debris from entering the sliding shell 801. After the insulator is taken out and the work is finished, the top of the base 1 needs to be cleaned. The baffle 9 is removed and the controller 704 is operated to operate the cleaning device 8. The motor 802 in the sliding shell 801 will rotate the connecting shaft 803, and the connecting shaft 803 will drive the pulley 804 on the outer wall to rotate. The pulley 804 will rotate and move at the top and bottom of the inner cavity of the sliding shell 801. The pulley 804 will drive the cleaning brush 805 on one side of the connecting shaft 803 to move. The cleaning brush 805 will clean the debris on the top of the base 1 into the debris box body 202. After cleaning, grab the handle 203 to pull out the debris box body 202, and then remove the debris from the debris box body 202.
[0033] Embodiment 2:
[0034] Reference Figure 8 As shown, a semicircular support plate 12 is fixedly connected to one side of the support frame 5 . The difference between the second embodiment and the first embodiment is that the square support plate 6 is replaced with a semicircular support plate 12 .
[0035] Embodiment three:
[0036] Reference Fig. 9 As shown, circular support blocks 13 are equidistantly arranged and fixedly connected to the bottom of the base 1 . The difference between the third embodiment and the first embodiment is that the square support blocks 11 are replaced with circular support blocks 13 .
Claims
1. A suspension insulator cap grinding device, comprising a base (1), characterized in that: The front of the base (1) is fixedly connected to a debris box assembly (2); the top of the base (1) is provided with a square frame groove; both ends of the bottom of the square frame groove of the base (1) are fixedly connected to a lifting device (3); a protective plate (4) is provided in the square frame groove of the base (1); both ends of the bottom of the protective plate (4) are fixedly connected to the top of each lifting device (3); the top of the base (1) is fixedly connected to a support frame (5); one side of the support frame (5) is fixedly connected to a square support plate (6); a control device (7) is placed on the top of the square support plate (6); a cleaning device (8) is fixedly connected to the middle of the top of the base (1); a baffle (9) is placed on one side of the cleaning device (8); a grinding assembly (10) is fixedly connected to the top of the inner cavity of the support frame (5); and square support blocks (11) are fixedly connected to the bottom of the base (1) at equal intervals.
2. The suspension insulator cap grinding device according to claim 1 is characterized in that: The debris box assembly (2) comprises a box placing plate (201), a debris box body (202) is placed on the top of the box placing plate (201), and handles (203) are fixedly connected to some of the middle of the debris box body (202).
3. The suspension insulator cap grinding device according to claim 1 is characterized in that: The lifting device (3) comprises a driving motor (301), the top of the driving motor (301) is fixedly connected to a threaded rod (302), the top of the threaded rod (302) is provided with a lifting shell (303), the bottom middle of the lifting shell (303) is provided with a threaded groove, and the outer wall of the threaded rod (302) is movably connected to the threaded groove in the middle of the bottom of the lifting shell (303).
4. The suspension insulator cap grinding device according to claim 1 is characterized in that: The control device (7) comprises a control box (701), one side of the control box (701) is fixedly connected to a hinge (702), the front of the control box (701) is provided with a box door (703), one side of the hinge (702) is fixedly connected to the box door (703), and the bottom of the inner cavity of the control box (701) is fixedly connected to a controller (704).
5. The suspension insulator cap grinding device according to claim 1, characterized in that: The cleaning device (8) comprises a sliding shell (801), the inner cavity of the sliding shell (801) is provided with a motor (802), one side of the motor (802) is fixedly connected to a connecting shaft (803), the top and bottom of the inner cavity of the sliding shell (801) are both provided with square sliding grooves, the outer wall of the connecting shaft (803) is fixedly connected to a pulley (804), the pulley (804) is located in the square sliding grooves at the top and bottom of the inner cavity of the sliding shell (801), and one side of the connecting shaft (803) is fixedly connected to a cleaning brush (805).
6. The suspension insulator cap grinding device according to claim 1, characterized in that: A semicircular support plate (12) is fixedly connected to one side of the support frame (5).
7. The suspension insulator cap grinding device according to claim 1, characterized in that: Circular support blocks (13) are equidistantly arranged and fixedly connected to the bottom of the base (1).
