Pinion assembling device

By designing a device including a workbench, movable plate and U-frame, the existing pinion assembly device cannot adapt to different sizes, and the pinion is accurately aligned and efficient assembling, reducing manufacturing costs and improving assembly Quality and performance.

CN222200336UActive Publication Date: 2024-12-20DALIAN HAIDA AUTOMATIC EQUIP CO LTD
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Patent Information

Application Number
CN202420133997.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-20
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

Existing pinion assembly devices are unable to adapt to pinion of different types or sizes, resulting in high manufacturing costs and unsuitable for small batch production.

Method used

A device including a workbench, movable plate, mobile rack, contact plate, U-frame, bidirectional screw and arc-shaped limit rod is designed to achieve clamping and precise alignment of pinions through spring and reaction force to adapt to different Pinion type or size.

Benefits of technology

It reduces the manufacturing cost of the device, improves the accuracy and quality of assembly, and is suitable for pinion gears of different types or sizes, enhancing the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pinion assembly, and discloses a pinion assembly device which comprises a workbench, a plurality of installation grooves are formed in the upper surface of the workbench, movable plates are connected to the inner walls of the installation grooves in a sliding mode, one side of each movable plate is fixedly connected with a first spring, and the other side of each movable plate is fixedly connected with a second spring. The other side of each first spring is fixedly connected to the inner wall of the corresponding mounting groove, the other side of each movable plate is fixedly connected with a movable frame, the other side of each movable frame is fixedly connected with a contact plate, a limiting assembly is arranged on the upper surface of the workbench, and a centering assembly is slidably connected to the middle of the workbench. A clamping assembly is arranged on the outer wall of the centering assembly. According to the small gear clamping device, small gears of different types or sizes can be clamped and fixed, so that the small gears of different types or sizes can be conveniently assembled and machined, assembling elements can be accurately aligned, and the accuracy of equipment is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pinion gear assembly, in particular to a pinion gear assembly device. Background Art

[0002] Pinion is a common mechanical transmission component, usually used to transmit torque and rotational motion. It consists of a set of gear teeth that can mesh with other gears or shafts to achieve rotational transmission. It is usually used in various mechanical equipment, such as automobile gearboxes, industrial machinery, power tools, etc., to transmit power and adjust the speed. They can be used in conjunction with other transmission devices such as large gears, chains, belts, etc. to achieve different transmission requirements. Due to their smaller size compared to large gears, they are often used in mechanical devices with more stringent space requirements. And because pinions are often used for high-speed transmission, they usually need to be precision-machined to ensure the accuracy and balance of the gears.

[0003] At present, the assembly processing of pinion gears usually requires a special assembly fixture or assembly tool to assist in the assembly. If the pinion gear needs to be assembled in a centering manner with other components (such as shafts), it may be necessary to design a centering positioning device to ensure that the axes of the pinion gear and other components are aligned. However, since most of the existing assembly equipment is fixed, it can only be applied to pinions of a specific type or size, and may not be able to adapt to pinions of different specifications, resulting in a high manufacturing cost of the device, which is not suitable for small-batch production. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a pinion assembly device, aiming to improve the problem that the pinion assembly device in the prior art has certain limitations and cannot adapt to the use of pinions of different types or sizes.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pinion assembly device comprises a workbench, the upper surface of the workbench is provided with a plurality of mounting grooves, the inner walls of the plurality of mounting grooves are slidably connected with movable plates, one side of each movable plate is fixedly connected with a spring, the other side of the spring is fixedly connected to the inner wall of the mounting groove, the other side of each movable plate is fixedly connected with a movable frame, the other side of the movable frame is fixedly connected with a contact plate, a limiting component is arranged on the upper surface of the workbench, a centering component is slidably connected with the middle part of the workbench, and a clamping component is arranged on the outer wall of the centering component.

[0007] Furthermore, the centering component includes a U-shaped frame, the outer wall of the U-shaped frame is slidably connected to the middle part of the workbench, one end of the U-shaped frame is fixedly connected to a mounting plate, the outer wall of the mounting plate is fixedly connected to spring 2, the other end of spring 2 is fixedly connected to the lower surface of the workbench, a centering groove is opened in the middle part of the workbench, the lower surface of the workbench is slidably connected to a moving cylinder, the inner wall of the moving cylinder is fixedly connected to spring 3, and the other side of spring 3 is fixedly connected to the lower surface of the workbench.

[0008] Furthermore, the outer wall of the U-shaped frame and the interior of the centering groove are on the same horizontal line.

[0009] Furthermore, the clamping assembly includes a bidirectional screw rod, the middle part of which is rotatably connected to the upper part of the U-shaped frame, and the left and right sides of the bidirectional screw rod are threadedly connected with moving rods, and the outer wall of the U-shaped frame is provided with a limiting groove 2, and the outer walls of the two moving rods are slidably connected to the inner wall of the limiting groove 2, and the bottoms of the two moving rods are fixedly connected with an arc plate.

[0010] Furthermore, a handle is fixedly connected to the outer wall of the bidirectional screw rod.

[0011] Furthermore, the limiting assembly includes an arc-shaped limiting rod, one end of which is rotatably connected to the upper surface of the workbench, the outer wall of the U-shaped frame is provided with a limiting groove 1, and the outer wall of the arc-shaped limiting rod is slidably connected to the inner wall of the limiting groove 1.

[0012] Furthermore, a cavity is formed on the upper surface of the workbench.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, by placing the pinions on opposite sides of a plurality of contact plates, with the cooperation of the mounting groove, the spring 1, the movable plate and the movable frame, the pinions of different types or sizes can be clamped and fixed, thereby facilitating the assembly and processing of the pinions of different types or sizes, thereby reducing the manufacturing cost of the device and improving the practicability of the device.

[0015] 2. In the utility model, by pressing down the U-shaped frame, with the cooperation of the mounting plate, the second spring, the moving cylinder, the third spring centering groove, the bidirectional screw rod, the handle, the second limit groove, the moving rod and the arc plate, the assembly components are precisely aligned, thereby ensuring the accuracy of the equipment and further improving the assembly quality and performance of the pinion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a pinion assembly device proposed by the utility model;

[0017] Figure 2A schematic diagram of the internal structure of the mounting groove of a pinion gear assembly device proposed by the utility model

[0018] Figure 3 The utility model is a schematic diagram of the internal structure of a workbench of a pinion assembly device.

[0019] Legend:

[0020] 1. Workbench; 2. Mounting slot; 3. Spring 1; 4. Movable plate; 5. Moving frame; 6. Contact plate; 7. Arc limit rod; 8. U-shaped frame; 9. Mounting plate; 10. Spring 2; 11. Moving cylinder; 12. Spring 3; 13. Centering slot; 14. Limit slot 1; 15. Bidirectional screw; 16. Handle; 17. Moving rod; 18. Arc plate; 19. Limit slot 2; 20. Cavity. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-2 The utility model provides an embodiment: a small gear assembly device, including a workbench 1, a plurality of mounting grooves 2 are opened on the upper surface of the workbench 1, and the inner walls of the plurality of mounting grooves 2 are slidably connected with movable plates 4, and one side of each movable plate 4 is fixedly connected with a spring 3, and the spring 3 will be compressed after being subjected to the extrusion force applied from the outside to generate a rebound reaction force, so as to facilitate the application of the reaction force to the movable plate 4, and the other side of the spring 3 is fixedly connected to the inner wall of the mounting groove 2, and the other side of each movable plate 4 is fixedly connected with a moving frame 5, and the other side of the moving frame 5 is fixedly connected with a contact plate 6, and the contact plate 6 is After the extrusion pressure applied by the gear installation, it will drive the movable frame 5 to move in the opposite direction, so that the movable plate 4 squeezes the spring 3, and then is subjected to the reaction force applied by the spring 3, so that under the relative action of multiple contact plates 6, the small gear to be assembled is fixed on the top of the workbench 1, so that small gears of different types or sizes are clamped and fixed, thereby facilitating the assembly and processing of small gears of different types or sizes, thereby reducing the manufacturing cost of the device and improving the practicability of the device. A limiting component is provided on the upper surface of the workbench 1, and a centering component is slidably connected to the middle of the workbench 1, and a clamping component is provided on the outer wall of the centering component.

[0023] Reference Figure 1The centering assembly includes a U-shaped frame 8, the outer wall of the U-shaped frame 8 is slidably connected to the middle of the workbench 1, so that after applying a downward pressure force to the U-shaped frame 8, the U-shaped frame 8 will move down in the middle of the workbench 1, one end of the U-shaped frame 8 is fixedly connected to a mounting plate 9, the outer wall of the mounting plate 9 is fixedly connected to a spring 2 10, and the other end of the spring 2 10 is fixedly connected to the lower surface of the workbench 1. When the U-shaped frame 8 moves down, the mounting plate 9 will drive the spring 2 10 to stretch, and then the spring 2 10 will generate a rebound reaction force, thereby facilitating the subsequent resetting of the U-shaped frame 8, and the middle of the workbench 1 A centering groove 13 is provided to ensure that the U-shaped frame 8 is in a centered position when it moves downward, so as to ensure the accuracy of the pinion assembly. A moving cylinder 11 is slidably connected to the lower surface of the workbench 1, and a spring three 12 is fixedly connected to the inner wall of the moving cylinder 11. The other side of the spring three 12 is fixedly connected to the lower surface of the workbench 1. When pushed by the U-shaped frame 8, the moving cylinder 11 will drive the spring three 12 to stretch, so that the spring three 12 also generates a rebound reaction force, which is convenient for coordinating with the spring two 10 to help the U-shaped frame 8 to automatically reset after the downward pressure applied to the frame disappears.

[0024] The outer wall of the U-shaped frame 8 and the interior of the centering groove 13 are on the same horizontal line.

[0025] Reference Figure 3 The clamping assembly includes a bidirectional screw rod 15, the middle part of which is rotatably connected to the upper part of the U-shaped frame 8, and the left and right sides of the bidirectional screw rod 15 are threadedly connected with moving rods 17. The outer wall of the U-shaped frame 8 is provided with a limiting groove 19, and the outer walls of the two moving rods 17 are slidably connected to the inner wall of the limiting groove 19. The bottoms of the two moving rods 17 are fixedly connected with an arc plate 18. After the bidirectional screw rod 15 is rotated, the moving rods 17 on both sides can be controlled to move relative to or oppositely, so as to be flexibly adjusted according to the size of the parts to be assembled, and the limiting groove 19 can limit the moving direction of the moving rod 17 to keep it moving in a straight line, thereby ensuring that the parts to be assembled are aligned with the center of the pinion, thereby achieving precise alignment of the assembly components, thereby ensuring the accuracy of the equipment, and thus improving the assembly quality and performance of the pinion.

[0026] A handle 16 is fixedly connected to the outer wall of the bidirectional screw rod 15 , and the handle 16 is convenient for controlling the rotation of the bidirectional screw rod 15 .

[0027] Reference Figure 1 The limiting assembly includes an arc-shaped limiting rod 7, one end of which is rotatably connected to the upper surface of the workbench 1, and a limiting groove 14 is provided on the outer wall of the U-shaped frame 8. The outer wall of the arc-shaped limiting rod 7 is slidably connected to the inner wall of the limiting groove 14. After the arc-shaped limiting rod 7 is rotated, the arc-shaped limiting rod 7 can be moved in and out of the inner wall of the limiting groove 14, so that the U-shaped rod will not move at will when installing the components to be assembled.

[0028] Reference Figure 2 A cavity 20 is formed on the upper surface of the workbench 1 .

[0029] Working principle: when assembling the pinion gears, first place the pinion gears to be assembled on opposite sides of the multiple contact plates 6, and then, driven by the diameter size of the pinion gears, the distance between the multiple contact plates 6 is expanded, and then the moving frame 5 is driven to move inside the mounting groove 2, and the movable plate 4 squeezes the spring 1 3, and then the spring 1 3 is compressed to generate a rebound reaction force, which is applied to the multiple contact plates 6, and then the multiple contact plates 6 are controlled to squeeze the pinion gears, so that the pinion gears are fixed on the top of the workbench 1, and then the parts to be assembled are placed on opposite sides of the two arc plates 18, and then the bidirectional screw rod 15 is rotated by controlling the handle 16, and driven by the rotation of the bidirectional screw rod 15, the moving rods 17 on both sides move relative to or oppositely along the inside of the limit groove 2 19, and at this time, with the movement of the moving rods 17 on both sides, the arc plates 18 on both sides clamp and fix the pinion gears, and then By rotating the arc limit rod 7, the arc limit rod 7 is moved out from the inside of the limit groove 14, and the fixation of the U-shaped frame 8 is released. Subsequently, the U-shaped frame 8 is pressed downward, so that the U-shaped frame 8 drives the components to be assembled to move downward and contact the gear, and the U-shaped frame 8 drives the mounting plate 9 to move downward, thereby stretching the spring 2 10, so that the spring 2 10 produces a rebound reaction force, and the U-shaped frame 8 enters the inside of the centering groove 13, thereby applying downward pressure to the moving cylinder 11, and then the moving cylinder 11 drives the spring 3 12 to stretch, so that the spring 3 12 produces a rebound reaction force. At this time, after the driven components and the pinion are assembled, the downward pressure applied to the U-shaped frame 8 is cancelled, so that under the rebound reaction force of the spring 2 10 and the spring 3 12, the U-shaped frame 8 is driven to reset, and then the arc limit rod 7 can be rotated to make the arc limit rod 7 enter the inside of the limit groove 14, and the height of the U-shaped frame 8 is fixed again, so as to continue to assemble the next component.

[0030] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pinion assembly device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a plurality of mounting grooves (2), the inner walls of the plurality of mounting grooves (2) are all slidably connected with movable plates (4), one side of each movable plate (4) is fixedly connected with a spring (3), the other side of the spring (3) is fixedly connected to the inner wall of the mounting groove (2), the other side of each movable plate (4) is fixedly connected with a movable frame (5), the other side of the movable frame (5) is fixedly connected with a contact plate (6), a limiting component is provided on the upper surface of the workbench (1), a centering component is slidably connected to the middle of the workbench (1), and a clamping component is provided on the outer wall of the centering component.

2. A pinion assembly device according to claim 1, characterized in that: The centering assembly comprises a U-shaped frame (8), the outer wall of the U-shaped frame (8) is slidably connected to the middle of the workbench (1), one end of the U-shaped frame (8) is fixedly connected to a mounting plate (9), the outer wall of the mounting plate (9) is fixedly connected to a second spring (10), the other end of the second spring (10) is fixedly connected to the lower surface of the workbench (1), a centering groove (13) is provided in the middle of the workbench (1), the lower surface of the workbench (1) is slidably connected to a moving cylinder (11), the inner wall of the moving cylinder (11) is fixedly connected to a third spring (12), the other side of the third spring (12) is fixedly connected to the lower surface of the workbench (1).

3. A pinion assembly device according to claim 2, characterized in that: The outer wall of the U-shaped frame (8) and the interior of the centering groove (13) are on the same horizontal line.

4. A pinion assembly device according to claim 2, characterized in that: The clamping assembly comprises a bidirectional screw rod (15), the middle part of which is rotatably connected to the upper part of the U-shaped frame (8), the left and right sides of which are threadedly connected to movable rods (17), the outer wall of the U-shaped frame (8) is provided with a second limiting groove (19), the outer walls of the two movable rods (17) are slidably connected to the inner wall of the second limiting groove (19), and the bottoms of the two movable rods (17) are fixedly connected to an arc plate (18).

5. A pinion assembly device according to claim 4, characterized in that: A handle (16) is fixedly connected to the outer wall of the bidirectional screw rod (15).

6. A pinion assembly device according to claim 2, characterized in that: The limiting assembly comprises an arc-shaped limiting rod (7), one end of which is rotatably connected to the upper surface of the workbench (1), and an outer wall of the U-shaped frame (8) is provided with a limiting groove (14), and the outer wall of the arc-shaped limiting rod (7) is slidably connected to the inner wall of the limiting groove (14).

7. The pinion gear assembly device according to claim 1, characterized in that: A cavity (20) is provided on the upper surface of the workbench (1).

Citation Information

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