Two-in-one gripper device for replacing side sealing plate and flow distributor for thin-strip continuous casting

By designing a two-in-one gripper device for replacing the side sealing plate and the flow-dressing device in the thin-band continuous casting unit, the problems of long replacement time and safety hazards in the existing technology are solved, and more efficient operation and safety improvement are achieved.

CN222200586UActive Publication Date: 2024-12-20SHANGHAI SANYI METALLURGICAL MATERIALS CO LTD +1
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Patent Information

Application Number
CN202421043441.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-20
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the thin-band continuous casting unit, the replacement device of the side sealing plate and the flow dispenser exists independently in the prior art, resulting in a long replacement and use time, low efficiency, and safety hazards.

Method used

A two-in-one gripper device for thin-belt continuous casting is designed, including a carrier box, cross-set side sealing clamp and cloth-dressing clamp, which can achieve clamping and loosening through cylinder drive. simplifies the operation process.

Benefits of technology

It greatly reduces replacement time, improves working efficiency, reduces labor intensity, avoids safety hazards, is simple in structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-in-one gripper device for replacing a side sealing plate and a flow distributor for thin-strip continuous casting, and relates to the technical field of continuous steel casting and steelmaking. The device comprises a bearing box body, a side sealing plate clamp and a flow distributor clamp are hinged to the bottom of the bearing box body; the two groups of flow distributor clamps are symmetrically mounted on the two sides of the side sealing plate clamps; a group of side sealing plate clamp air cylinders for lifting the side sealing plate clamp and two groups of flow distributor clamp air cylinders for lifting the flow distributor clamp are vertically mounted in the bearing box body; the side sealing plate clamp air cylinder, the flow distributor clamp air cylinder and the bottom of the bearing box body are connected through a hinge structure with a transverse limiting hole, and the side sealing plate clamp and the flow distributor clamp are driven to clamp or loosen under the lifting action of the side sealing plate clamp air cylinder and the flow distributor clamp air cylinder; according to the scheme, the replacement time can be shortened, the operation rate can be improved, meanwhile, potential safety hazards caused by manual operation can be avoided, and the manual labor intensity is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of continuous steel casting and steelmaking, in particular to a two-in-one gripper device for replacing a side sealing plate and a flow distributor for thin strip continuous casting. Background Art

[0002] In the thin strip continuous casting unit process, the molten steel stored in the ladle flows into the tundish through the nozzle, and then flows from the tundish through the nozzle into the multi-stage flow distributor or rectifier ladle, and then flows into the molten pool formed by the crystallization rollers and side sealing plates through the flow distributor.

[0003] In actual applications, since the side sealing plates and flow distributors are consumable parts made of refractory materials, they need to be replaced regularly. At the same time, due to the production process requirements, the side sealing plates and flow distributors need to be preheated to about 1200°C. Therefore, a multi-axis robot and a baking heating box with a replacement side sealing plate and a flow distributor gripper device are provided on the transmission side and the operation side of the crystallization roller area of ​​the thin strip continuous casting unit casting machine. However, the current technical solution adopts that the replacement side sealing plate and the flow distributor gripper device exist separately, or are set upside down. When in use, they need to be swapped up and down or used separately, which increases replacement and use time. There is a risk of long installation time and high hidden dangers. It cannot meet the use of both the side sealing plate and the flow distributor gripper device at the same time, which is inconvenient to use and has low efficiency. Therefore, the present technical solution proposes a two-in-one gripper device for replacing side sealing plates and flow distributors for thin strip continuous casting suitable for the above-mentioned scenario. Utility Model Content

[0004] The utility model provides a two-in-one gripper device for replacing side sealing plates and flow distributors for thin strip continuous casting, which can reduce replacement time, improve operation efficiency, and at the same time avoid safety hazards caused by manual operation and reduce manual labor intensity; in summary, the problems in the background technology are solved.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses a two-in-one gripper device for replacing a side sealing plate and a flow distributor for thin strip continuous casting, comprising a bearing box;

[0007] The bottom of the bearing box is hinged with cross-arranged side sealing plate clamps for clamping the side sealing plates and two sets of flow distributor clamps for clamping the flow distributor; the two sets of flow distributor clamps are symmetrically installed on both sides of the side sealing plate clamps;

[0008] A set of side sealing plate clamp cylinders for lifting the side sealing plate clamps and two sets of flow distributor clamp cylinders for lifting the flow distributor clamps are vertically installed in the bearing box; the ends of the side sealing plate clamp cylinders are connected to the cross position of the side sealing plate clamps through a connecting shaft structure; the ends of the flow distributor clamp cylinders are connected to the cross position of the flow distributor clamps through a connecting shaft structure;

[0009] The side sealing plate clamp cylinder, the flow distributor clamp cylinder and the bottom of the bearing box are connected through a hinge structure with a transverse limiting hole. When the side sealing plate clamp cylinder and the flow distributor clamp cylinder are lifted or lowered, the side sealing plate clamp and the flow distributor clamp are driven to clamp or release.

[0010] Furthermore, the cross position of the side sealing plate clamp and the cross position of the flow distributor clamp are the axis of the movable rotating shaft.

[0011] Furthermore, the stroke distance of the side sealing plate clamp cylinder is greater than the stroke distance of the flow distributor clamp cylinder.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] Compared with the prior art, the present technical solution replaces the manipulator consisting of a two-in-one gripper device of the side sealing plate and the flow distributor and a multi-axis industrial robot to replace manual labor in respectively clamping the side sealing plates from the baking and heating box and installing them on the transmission side and the operating side of the arc-shaped molten pool formed by the upper half of the two crystallization rollers of the thin-strip continuous casting unit; or clamping the flow distributor from the baking and heating box and installing it on the transmission side and the operating side of the water inlet plate of the thin-strip continuous casting unit, which can simultaneously meet the clamping action of the flow distributor and the side sealing plate without the need for replacement, avoiding the time cost and safety hazards caused by replacement, greatly improving efficiency and reducing labor intensity; the present technical solution has a simple structure and is easy to use.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 It is a structural schematic diagram of a two-in-one gripper device for replacing a side sealing plate and a flow distributor for thin strip continuous casting of the utility model in a clamping state of the flow distributor;

[0017] Figure 2 for Figure 1 The main view of the structure;

[0018] Figure 3 for Figure 1 The right view of the structure after removing the flow distributor;

[0019] Figure 4 for Figure 2 Middle AA section;

[0020] Figure 5 for Figure 2 Middle BB section;

[0021] Figure 6 It is a structural schematic diagram of a two-in-one gripper device for replacing a side sealing plate and a flow distributor for thin strip continuous casting of the utility model in a state where the side sealing plate is clamped;

[0022] Figure 7 for Figure 6 The right side view of the structure;

[0023] Figure 8 for Figure 7 Middle CC section;

[0024] Fig. 9 for Figure 8 A schematic diagram of the structure when the side sealing plate clamp is in a clamped state;

[0025] Fig.10 for Figure 8 A schematic diagram of the structure when the side sealing plate clamp is not clamped and is in the ready position;

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1-flow distributor, 2-flow distributor clamp, 21-flow distributor clamp cylinder, 3-carrying box, 4-side sealing plate, 5-side sealing plate clamp, 51-side sealing plate clamp cylinder. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be understood that terms such as "bottom", "symmetrical", "inner", "vertical", "end", and "lateral" indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0030] The scenario of continuous casting and ironmaking includes a ladle, a tundish, a multi-stage flow distributor, a nozzle plate, a crystallization roller, a flow distributor, a side sealing plate, a multi-axis robot, a two-in-one gripper device for replacing the side sealing plate and the flow distributor, and a baking and heating box; this technical solution is a technical innovation for replacing the two-in-one gripper device for replacing the side sealing plate and the flow distributor based on this scenario.

[0031] See also Figure 1-10 As shown, the utility model is a two-in-one gripper device for replacing side sealing plates and flow distributors for thin strip continuous casting, comprising a bearing box 3;

[0032] The bottom of the carrying box 3 is hinged with cross-arranged side sealing plate clamps 5 for clamping the side sealing plate 4 and two sets of flow distributor clamps 2 for clamping the flow distributor 1; the two sets of flow distributor clamps 2 are symmetrically installed on both sides of the side sealing plate clamps 5;

[0033] A set of side sealing plate clamp cylinders 51 for lifting the side sealing plate clamp 5 and two sets of flow distributor clamp cylinders 21 for lifting the flow distributor clamp 2 are vertically installed in the bearing box 3; the end of the side sealing plate clamp cylinder 51 is connected to the cross position of the side sealing plate clamp 5 through a connecting shaft structure; the end of the flow distributor clamp cylinder 21 is connected to the cross position of the flow distributor clamp 2 through a connecting shaft structure;

[0034] The side sealing plate clamp cylinder 51, the flow distributor clamp cylinder 21 are connected to the bottom of the bearing box 3 through a hinge structure with a transverse limit hole. When the side sealing plate clamp cylinder 51 and the flow distributor clamp cylinder 21 are lifted or lowered, the side sealing plate clamp 5 and the flow distributor clamp 2 are driven to clamp or release.

[0035] Among them, the cross position of the side sealing plate clamp 5 and the cross position of the flow distributor clamp 2 are the axis centers of the movable rotating shaft.

[0036] Among them, the stroke distance of the side sealing plate clamp cylinder 51 is greater than the stroke distance of the flow distributor clamp cylinder 21; the side sealing plate clamp cylinder 51 is a multi-position compact cylinder with more than two strokes, and the number is 1; the flow distributor clamp cylinder 21 is a compact cylinder, the number is 2, and they are respectively installed on both sides of the side sealing plate clamp cylinder 51; the above three cylinders are all installed in a bearing box 3;

[0037] The side sealing plate clamp cylinder 51 is in a cross shape, and the middle intersection is the axis of the movable shaft. The extension and retraction of the side sealing plate clamp cylinder 51 drive the clamp to clamp and release the side sealing plate; due to the position limitation of the nozzle plate and the crystallization roller area, when the side sealing plate 4 is replaced, the side sealing plate 4 is installed behind the crystallization roller molten pool, and the side sealing plate clamp 5 is opened to the ready state position and cannot be returned in the fully opened state, so the side sealing plate clamp cylinder is set as a multi-position compact cylinder;

[0038] The flow distributor clamp 2 is in a cross shape, with the middle intersection being the axis of the movable shaft. The flow distributor clamp cylinder 21 is extended and retracted to drive the clamps on both sides to clamp and release the flow distributor 1 respectively.

[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A two-in-one gripper device for replacing a side sealing plate and a flow distributor for thin strip continuous casting, comprising a bearing box (3), Features: The bottom of the bearing box (3) is hinged with cross-arranged side sealing plate clamps (5) for clamping the side sealing plates (4) and two groups of flow distributor clamps (2) for clamping the flow distributor (1); the two groups of flow distributor clamps (2) are symmetrically installed on both sides of the side sealing plate clamps (5); A set of side sealing plate clamp cylinders (51) for lifting the side sealing plate clamp (5) and two sets of flow distributor clamp cylinders (21) for lifting the flow distributor clamp (2) are vertically mounted in the bearing box (3); the end of the side sealing plate clamp cylinder (51) is connected to the cross position of the side sealing plate clamp (5) via a connecting shaft structure; the end of the flow distributor clamp cylinder (21) is connected to the cross position of the flow distributor clamp (2) via a connecting shaft structure; The side sealing plate clamp cylinder (51), the flow distributor clamp cylinder (21) and the bottom of the bearing box (3) are connected via a hinge structure with a transverse limiting hole. When the side sealing plate clamp cylinder (51) and the flow distributor clamp cylinder (21) are lifted or lowered, the side sealing plate clamp (5) and the flow distributor clamp (2) are driven to clamp or release.

2. A two-in-one gripper device for replacing side sealing plates and flow distributors for thin strip continuous casting according to claim 1, It is characterized in that The cross position of the side sealing plate clamp (5) and the cross position of the flow distributor clamp (2) are the axis centers of the movable rotating shaft.

3. A two-in-one gripper device for replacing side sealing plates and flow distributors for thin strip continuous casting according to claim 1, It is characterized in that The stroke distance of the side sealing plate clamp cylinder (51) is greater than the stroke distance of the flow distributor clamp cylinder (21).