Cutting device for crystalline silicon battery piece
By introducing a vacuum cover, vacuum fan and dustproof net into the crystalline silicon cell cutting device, the problem of difficult collection of debris and dust during the cutting process is solved, and environmental sanitation maintenance and device stability are improved .
Patent Information
- Application Number
- CN202420141706.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-19
AI Technical Summary
The debris and dust generated by existing crystalline silicon cell cutting devices during the cutting process are difficult to effectively collect, affecting environmental sanitation and health.
A cutting device including a vacuum cover, a vacuum fan, a dust collecting box and a dustproof net is designed to drive the cutting assembly through a threaded rod and a drive motor, and the debris is collected into the collection using the vacuum cover and fan. In the dust box, the dustproof mesh filters impurities, and the cover plate is easy to clean.
Effectively collect and filter debris and dust generated by cutting, keep the environment around the device clean, and improves the sanitary conditions of the cutting process.
Smart Images

Figure CN222201166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crystalline silicon battery slices, in particular to a cutting device for crystalline silicon battery slices. Background Art
[0002] Cells are the main core components of solar panels, and their main function is to generate electricity. The mainstream on the market are crystalline silicon solar cells and thin-film solar cells, each of which has its own advantages and disadvantages. Crystalline silicon solar cells have relatively low equipment costs, but the consumption and cell costs are very high, but the photoelectric conversion efficiency is also high, and it is more suitable for generating electricity under outdoor sunlight; thin-film solar cells have relatively high equipment costs, but the consumption and battery costs are very low, but the photoelectric conversion efficiency is more than half of that of crystalline silicon cells, but the weak light effect is very good, and it can also generate electricity under ordinary lights, such as the solar cells on the calculator. A large number of cells are needed in the production process of solar panels, so the cells need to be cut. In order to cut the cells, people have designed a variety of cutting tools.
[0003] For example, a shearing device for producing solar polysilicon cells (Announcement No.: CN211164733U) includes a shearing table, a fixing plate is provided on the shearing table, and the two ends of the fixing plate are connected to the shearing table by hydraulic rods, a mounting plate is vertically connected to a side surface of the fixing plate close to the shearing table, and a cutting knife is installed on the mounting plate, and fixing devices are provided on both sides of the cutting knife, respectively, and the fixing devices include a positioning plate, a positioning suction cup and a top support column, and two positioning plates are provided between the fixing plate and the shearing table. The utility model can adjust the position of the cutting knife by providing a lifting fixing plate above the shearing table, and a retractable fixing device is also provided on the fixing plate, and the height of the fixing device can be elastically adjusted according to the cutting position of the cutting knife.
[0004] When the device is in use, although it can cut the battery cells, debris and dust will be generated during the cutting process. Due to the lack of a dust collection mechanism, the debris and dust will be scattered around the device, affecting the surrounding environmental hygiene and even people's health. Therefore, we need to propose a cutting device for crystalline silicon battery cells. Utility Model Content
[0005] The purpose of the utility model is to provide a cutting device for crystalline silicon cell wafers. By arranging a dust hood, a dust suction fan, a dust collecting box, a dustproof net and a cover plate, the debris generated by cutting the crystalline silicon cell wafers can be adsorbed and collected to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A cutting device for crystalline silicon cell slices comprises a positioning substrate, wherein four groups of support columns are symmetrically fixedly installed on the upper surface of the positioning substrate, a bearing shell is fixedly installed on the top of the four groups of support columns, threaded rods are rotatably installed on the inner walls of both sides of the bearing shell, one end of the threaded rods passes through the bearing shell and is connected to a driving motor, a movable block is threadedly connected to the outer wall of the threaded rod, a cutting assembly for cutting crystalline silicon cell slices is installed on the lower surface of the movable block, a dust collecting assembly for collecting cutting dust is arranged on one side of the cutting assembly, the dust collecting assembly comprises a dust hood, the dust hood is installed at the bottom of the cutting assembly, one side of the dust hood is fixedly connected to a dust collecting fan through a pipeline, one end of the dust collecting fan is fixedly connected to a dust collecting box through a pipeline, and two groups of clamping assemblies for positioning crystalline silicon cell slices are symmetrically fixedly installed on the top of the bearing shell.
[0008] Preferably, the cutting assembly includes a first electric push rod, which is fixedly mounted on the lower surface of the movable block, a fixed plate is fixedly mounted on one end of the telescopic end of the first electric push rod, and a cutting device body is fixedly mounted on a push rod mounting frame on the lower surface of the fixed plate.
[0009] Preferably, the dust hood is fixedly mounted on the lower surface of the mounting frame, the dust box is fixedly mounted on a side wall of the fixing plate, and the dust suction fan is fixedly mounted on the lower surface of the dust box.
[0010] Preferably, air outlets are provided on both sides of the dust collecting box, dustproof nets are fixedly embedded inside the two groups of air outlets, and a cover plate is hingedly connected to one side of the dust collecting box through a hinge.
[0011] Preferably, the clamping assembly includes a second electric push rod, which is fixedly mounted on the upper surface of the carrying shell, and one end of the telescopic end of the second electric push rod passes through the carrying shell and is fixedly mounted with a pressure plate, and one side of the pressure plate is symmetrically fixedly mounted with two groups of guide rods, one end of the two groups of guide rods passes through the carrying shell and is fixedly connected with an anti-slip block, and the two groups of guide rods are slidably connected to the carrying shell.
[0012] Preferably, a slide groove corresponding to the movable block is provided on the top of the bearing shell, and the movable block is slidably connected to the inside of the slide groove.
[0013] Preferably, an operating table is fixedly mounted on the upper surface of the positioning substrate, and a cutting groove is formed on the upper surface of the operating table.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model plays the role of pressing and positioning the crystalline silicon cell piece by setting the second electric push rod and the pressure plate for the convenience of subsequent cutting processing; plays the role of limiting the pressure plate by setting the guide rod and the anti-slip block for the cooperation, making the operation of the pressure plate more stable, which is beneficial to improving the stability of the device; plays the role of cutting the crystalline silicon cell piece by setting the first electric push rod, the fixing plate and the cutting device body for the cooperation; and plays the role of adsorbing and collecting the debris generated by the cutting of the crystalline silicon cell piece by setting the dust hood, the dust suction fan and the dust collection box for the cooperation, which is beneficial to keeping the environment around the device clean and tidy.
[0016] 2. By setting the coordinated use of the air outlet, the dustproof net and the cover, impurities such as debris can be filtered inside the dust box. By opening the cover, the debris inside the dust box can be cleaned up uniformly. By setting the coordinated use of the threaded rod, the drive motor and the movable block, the cutting device body can be reciprocated in the horizontal direction to cut the crystalline silicon battery cells. By setting the slide groove, the movable block is limited, making the movable block more stable during operation, which is conducive to further improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the shaft side of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the clamping assembly of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the dust collecting component of the utility model.
[0021] In the figure: 1. positioning base plate; 2. support column; 3. bearing shell; 4. threaded rod; 5. driving motor; 6. movable block; 7. cutting assembly; 701. first electric push rod; 702. fixing plate; 703. cutting device body; 8. dust collecting assembly; 801. dust hood; 802. dust collecting fan; 803. dust collecting box; 9. clamping assembly; 901. second electric push rod; 902. pressing plate; 903. guide rod; 904. anti-slip block; 10. dust net; 11. cover plate; 12. slide groove; 13. operating table; 14. cutting groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] A cutting device for crystalline silicon solar cells, comprising a positioning substrate 1, four groups of support columns 2 are symmetrically fixedly installed on the upper surface of the positioning substrate 1, a bearing shell 3 is fixedly installed on the top of the four groups of support columns 2, threaded rods 4 are rotatably installed on the inner walls of both sides of the bearing shell 3, one end of the threaded rod 4 passes through the bearing shell 3 and is connected to a driving motor 5, a movable block 6 is threadedly connected to the outer wall of the threaded rod 4, and a cutting assembly 7 for cutting crystalline silicon solar cells is installed on the lower surface of the movable block 6. By setting the threaded rod 4, the driving motor 5 and the movable block 6 for use in coordination, the cutting device body 703 can be reciprocated in the horizontal direction to cut the crystalline silicon solar cells;
[0025] A dust collecting assembly 8 for collecting cutting dust is provided on one side of the cutting assembly 7. The dust collecting assembly 8 includes a dust hood 801, which is installed at the bottom of the cutting assembly 7. One side of the dust hood 801 is fixedly connected to a dust suction fan 802 through a pipeline, and one end of the dust suction fan 802 is fixedly connected to a dust collecting box 803 through a pipeline. Two groups of pressing assemblies 9 for positioning the crystalline silicon cell are symmetrically fixedly installed on the top of the supporting shell 3. By setting the dust hood 801, the dust suction fan 802 and the dust collecting box 803 for coordinated use, the debris generated by cutting the crystalline silicon cell can be adsorbed and collected, which is conducive to keeping the environment around the device clean and tidy.
[0026] The cutting assembly 7 includes a first electric push rod 701, which is fixedly mounted on the lower surface of the movable block 6. A fixed plate 702 is fixedly mounted on one end of the telescopic end of the first electric push rod 701, and a cutting device body 703 is fixedly mounted on a push rod mounting frame on the lower surface of the fixed plate 702. By setting the first electric push rod 701, the fixed plate 702 and the cutting device body 703 for coordinated use, the crystalline silicon cell sheet can be cut.
[0027] The dust cover 801 is fixedly mounted on the lower surface of the mounting frame, the dust box 803 is fixedly mounted on a side wall of the fixing plate 702, and the dust suction fan 802 is fixedly mounted on the lower surface of the dust box 803;
[0028] Air outlets are provided on both sides of the dust box 803, and dustproof nets 10 are fixedly embedded inside the two sets of air outlets. A cover plate 11 is hingedly connected to one side of the dust box 803 through a hinge. By setting the air outlets, the dustproof net 10 and the cover plate 11, impurities such as debris can be filtered inside the dust box 803. By opening the cover plate 11, the debris inside the dust box 803 can be cleaned uniformly.
[0029] The pressing assembly 9 includes a second electric push rod 901, which is fixedly mounted on the upper surface of the bearing housing 3. One end of the telescopic end of the second electric push rod 901 penetrates the bearing housing 3 and is fixedly mounted with a pressing plate 902. The second electric push rod 901 and the pressing plate 902 are used in coordination to press and position the crystalline silicon cell, which is convenient for subsequent cutting.
[0030] Two sets of guide rods 903 are symmetrically fixedly installed on one side of the pressing plate 902. One end of the two sets of guide rods 903 penetrates the bearing shell 3 and is fixedly connected with an anti-dropping block 904. The two sets of guide rods 903 are slidably connected to the bearing shell 3. By setting the guide rods 903 and the anti-dropping block 904 in cooperation, the pressing plate 902 is limited, so that the pressing plate 902 runs more stably, which is conducive to improving the stability of the device.
[0031] A slide groove 12 corresponding to the movable block 6 is provided on the top of the bearing housing 3, and the movable block 6 is slidably connected to the inside of the slide groove 12. By providing the slide groove 12, the movable block 6 is limited, so that the movable block 6 is more stable during operation, which is conducive to further improving the stability of the device;
[0032] An operating table 13 is fixedly installed on the upper surface of the positioning substrate 1, and a cutting groove 14 is opened on the upper surface of the operating table 13. By setting the cutting groove 14, when the cutting device body 703 cuts the crystalline silicon cell, the cutting groove 14 serves to accommodate the cutting blade, thereby preventing the cutting blade from accidentally touching the operating table and causing damage to the blade.
[0033] The driving motor 5 is fixedly mounted on a side wall of the bearing housing 3 , one end of the output shaft of the driving motor 5 is fixedly connected to one end of the threaded rod 4 , and the driving motor 5 is configured as a forward and reverse stepping motor.
[0034] Working principle: When the utility model is used, the telescopic end of the second electric push rod 901 drives the pressure plate 902 to be pushed downward, so that the crystalline silicon cell piece can be pressed and positioned, and the telescopic end of the first electric push rod 701 drives the fixed plate 702 to be pushed downward until the cutting device body 703 contacts the crystalline silicon cell piece, and the output shaft of the driving motor 5 drives the threaded rod 4 to rotate, so that the movable block 6 reciprocates in the horizontal direction, and then drives the cutting device body 703 to reciprocate in the horizontal direction, so as to achieve the effect of cutting the crystalline silicon cell piece. While the cutting operation is in progress, the dust suction fan 802 is started, and the dust suction hood 801 absorbs and collects the debris generated by cutting the crystalline silicon cell piece, and transports it to the inside of the dust collecting box 803 through the pipeline. Under the action of the dustproof net 10, the debris is left in the inside of the dust collecting box 803, and the debris inside the dust collecting box 803 can be cleaned up uniformly by opening the cover 11.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crystalline silicon cell cutting device, comprising a positioning substrate (1), characterized in that: Four groups of support columns (2) are symmetrically fixedly mounted on the upper surface of the positioning substrate (1); a bearing shell (3) is fixedly mounted on the top of the four groups of support columns (2); threaded rods (4) are rotatably mounted on the inner walls of both sides of the bearing shell (3); one end of the threaded rod (4) passes through the bearing shell (3) and is connected to a driving motor (5); a movable block (6) is threadedly connected to the outer wall of the threaded rod (4); a cutting assembly (7) for cutting crystalline silicon solar cells is mounted on the lower surface of the cutting assembly A dust collecting assembly (8) for collecting cutting dust is provided on one side of the cutting assembly (7), the dust collecting assembly (8) comprising a dust hood (801), the dust hood (801) being mounted on the bottom of the cutting assembly (7), one side of the dust hood (801) being fixedly connected to a dust collecting fan (802) via a pipeline, one end of the dust collecting fan (802) being fixedly connected to a dust collecting box (803) via a pipeline, and two groups of clamping assemblies (9) for positioning crystalline silicon cells are symmetrically fixedly mounted on the top of the supporting shell (3).
2. A crystalline silicon cell cutting device according to claim 1, characterized in that: The cutting assembly (7) comprises a first electric push rod (701), the first electric push rod (701) is fixedly mounted on the lower surface of the movable block (6), a fixed plate (702) is fixedly mounted on one end of the telescopic end of the first electric push rod (701), and a cutting device body (703) is fixedly mounted on a push rod mounting frame on the lower surface of the fixed plate (702).
3. A crystalline silicon cell cutting device according to claim 2, characterized in that: The dust hood (801) is fixedly mounted on the lower surface of the mounting frame, the dust box (803) is fixedly mounted on a side wall of the fixing plate (702), and the dust suction fan (802) is fixedly mounted on the lower surface of the dust box (803).
4. The crystalline silicon cell cutting device according to claim 1, characterized in that: Air outlets are provided on both sides of the dust collecting box (803), and dustproof nets (10) are fixedly embedded inside the two groups of air outlets. A cover plate (11) is hingedly connected to one side of the dust collecting box (803) via a hinge.
5. The crystalline silicon cell cutting device according to claim 1, characterized in that: The clamping assembly (9) comprises a second electric push rod (901), which is fixedly mounted on the upper surface of the bearing shell (3); one end of the telescopic end of the second electric push rod (901) passes through the bearing shell (3) and is fixedly mounted with a pressure plate (902); one side of the pressure plate (902) is symmetrically fixedly mounted with two groups of guide rods (903); one end of the two groups of guide rods (903) passes through the bearing shell (3) and is fixedly connected with an anti-slip block (904), and the two groups of guide rods (903) are slidably connected to the bearing shell (3).
6. The crystalline silicon cell cutting device according to claim 1, characterized in that: A sliding groove (12) corresponding to the movable block (6) is provided on the top of the bearing shell (3), and the movable block (6) is slidably connected to the inside of the sliding groove (12).
7. The crystalline silicon cell cutting device according to claim 1, characterized in that: An operating table (13) is fixedly mounted on the upper surface of the positioning substrate (1), and a cutting groove (14) is provided on the upper surface of the operating table (13).
