Embedded resin forming and crushing integrated device

Abstract

The utility model provides a pre-embedded resin forming and crushing integrated device. The pre-embedded resin forming and crushing integrated device comprises a crystallization tank body, a round-link chain belt group and a crushing assembly, wherein one end part of the crystallization tank body is open; the crystallization tank body is arranged at a preset position, the open end part of the crystallization tank body is a crystallization tank opening end, the crystallization tank opening end is detachably connected with the closed baffle, and the closed baffle and the crystallization tank body jointly form a crystallization tank for cooling a product; at least one end of the round-link chain belt group is connected with the closed baffle, and the rest part is arranged in the crystallization tank, so that the round-link chain belt group can be arranged in a cooled product; the closed baffle plate can generate displacement of being separated from the crystallization tank body through the driving assembly; the crushing assembly comprises crushing tips, the crushing tips are arranged on the two sides of the displacement path of the sealing baffle and form crushing gaps, and the crushing tips and the cooling product can form intersection points. According to the utility model, the efficiency and automation of cleaning, crushing and collecting engineering resin are improved.

Description

Technical Field

[0001] The utility model belongs to the field of chemical resin production, in particular to a pre-buried resin molding and crushing integrated device. Background Art

[0002] Engineering resin products need to be cooled and solidified in the crystallization tank, and then have a certain strength and brittleness. Since the crushing equipment cannot enter the crystallization tank, the crushing can only be done manually. The material characteristics make the crushing difficult and the fragments vary in size. At the same time, manual handling is required after the crushing is completed. Therefore, this work is not only time-consuming but also labor-intensive for workers.

[0003] As the output of engineering resin products continues to increase, there is an urgent need for equipment that can automatically clean, crush and transport engineering resins to replace high-intensity, low-efficiency manual operations. Due to a number of reasons, the existing engineering resin cooling tanks can only be laid flat in a sealed crystallization tank of 50 to 100 square meters. After the engineering resin is cooled and solidified, it is crushed by manual sledgehammers, pneumatic hammers and other equipment, and collected and transported to the door by workers, and then transported by forklifts and other transportation tools.

[0004] During the crushing process, since engineering resin has a certain hardness, the labor intensity of workers is relatively high. At the same time, due to the characteristics of engineering resin, the size of the broken pieces cannot be controlled manually. Therefore, there is a process of transporting large pieces of resin during manual transportation. The combination of the two processes of crushing and transportation makes the cleaning, crushing and transportation of engineering resin a pain point in the industry.

[0005] Therefore, there are three disadvantages in existing cleaning, crushing and transportation:

[0006] 1. High labor intensity. In a sealed crystallization tank of 50 to 100 square meters, the engineering resin is cooled and solidified, then broken by manual sledgehammers, pneumatic hammers and other equipment, and collected and transported to the door by workers. The labor intensity of the workers in this process is very high.

[0007] 2. Long working hours. Since the area to be cleaned is large, the weight of the engineering resin in a crystallization tank is usually about 10 tons. At the same time, due to the structural relationship of the internal crystallization tank, it needs to be manually moved from one end to the other, resulting in a working time of 2-3 hours to complete the work.

[0008] 3. The crushing particle size cannot be controlled. The limited internal space and the brittleness of engineering resins determine that manual sledgehammers or air blowers must be used for crushing. Therefore, the particle size after crushing can only meet the needs of manual handling and cannot achieve a certain unified standard. Utility Model Content

[0009] In view of this, the utility model aims to provide a pre-buried resin molding and crushing integrated device to at least solve one of the above problems.

[0010] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0011] A pre-buried resin molding and crushing integrated device, comprising a crystallization tank body with an open end, a circular chain belt group and a crushing assembly;

[0012] The crystallization tank body is at a preset position, the open end of the crystallization tank body is the crystallization tank opening end, the crystallization tank opening end is detachably connected to the closed baffle, and the closed baffle and the crystallization tank body together form a crystallization tank for cooling the product;

[0013] At least one end of the circular chain belt assembly is connected to the closed baffle, and the rest of the circular chain belt assembly is placed in the crystallization tank, so that the circular chain belt assembly can be placed inside the cooling product;

[0014] The closed baffle can be displaced away from the crystallization tank body through the driving assembly;

[0015] The crushing assembly comprises crushing tips, which are arranged on both sides of the path where the closed baffle plate is displaced to form a crushing gap, and the crushing tips can generate an intersection with the cooling product.

[0016] Furthermore, the circular link chain group includes a transverse circular link chain and a longitudinal circular link chain. The transverse circular link chain and the longitudinal circular link chain are cross-set and arranged in a grid shape in the crystallization tank.

[0017] Furthermore, the driving assembly includes a steel wire rope, a winding power roller and a motor. One end of the steel wire rope is connected to the closed baffle, and the other end passes through the crushing gap and is connected to the winding power roller. The motor provides rotational power for the winding power roller.

[0018] Furthermore, the crushing assembly also includes two roller bodies, which are supported by support bearings at positions adjacent to the crystallization tank body, and crushing tips are circumferentially arranged on each roller body, forming a crushing gap between the two roller bodies.

[0019] Furthermore, a transition roller is arranged obliquely below the crystallization tank body, and the steel wire rope is connected to the winding power roller after passing through the outer wall of a drum body and the transition roller.

[0020] Furthermore, a collecting box or a conveying assembly is provided below the crushing gap.

[0021] Furthermore, the closing baffle is connected to the crystallization tank body by bolts.

[0022] Compared with the prior art, the pre-buried resin molding and crushing integrated device described in the utility model has the following advantages:

[0023] A pre-buried circular chain belt group is used to perform an overall solidification treatment when the engineering resin is cooled. After cooling, the engineering resin can be integrated with the circular chain belt, which is convenient for later cleaning work; a steel wire rope is hung on one end of the circular chain, and the driving motor can use the steel wire rope to pull the pre-buried circular chain belt and the engineering resin out of the crystallization tank to achieve the overall cleaning of the resin; a pair of roller bodies are added at the exit of the crystallization tank, and the circular chain belt group pulled by the driving motor will enter the crushing gap from the roller body. At this time, the engineering resin that has solidified into a whole with the circular chain belt will also enter the crushing gap for crushing, and the crushed particles can be controlled by adjusting the rotation speed of the roller body.

[0024] The export position can be bagged or transferred to a conveyor line according to the actual needs of the factory, which greatly improves the degree of automation.

[0025] The structural design of the utility model eliminates the need for manual cleaning, crushing and handling operations, greatly reducing the labor intensity of workers. At the same time, it saves the operation steps of engineering resins, combines cleaning, crushing and handling into an integrated operation, and greatly improves work efficiency. The crushing gap can be changed according to the change of the support bearing setting position, and the gap of the crushing component is adjusted to achieve the control of the size of the fragments, which greatly improves the molding stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0027] Figure 1 This is a schematic diagram of the overall structure of a pre-buried resin molding and crushing integrated device according to an embodiment of the utility model;

[0028] Figure 2 This is a schematic diagram of the structural arrangement of the ring chain belt group according to an embodiment of the utility model;

[0029] Figure 3 This is a schematic structural diagram of the crushing assembly described in an embodiment of the utility model.

[0030] Description of reference numerals:

[0031] 1-engineering resin; 2-crystallization tank body; 21-opening end of crystallization tank; 3-circular chain belt group; 31-transverse circular chain belt; 32-longitudinal circular chain belt; 4-wire rope; 5-closed baffle; 6-crushing assembly; 61-crushing tip; 62-drum body; 63-support bearing; 64-crushing gap; 7-winding power roller. DETAILED DESCRIPTION

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0033] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0035] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0036] A pre-buried resin molding and crushing integrated device includes a crystallization tank body with an open end, a circular chain belt group 3 and a crushing assembly 6; the crushing assembly 6 includes a crushing tip 61, which is arranged on both sides of the path where the closed baffle 5 is displaced and forms a crushing gap 64, and the crushing tip 61 can produce an intersection with the cooling product.

[0037] The cooling product is described below using engineering resin 1.

[0038] The crystallization tank is used for the conventional cooling operation of the engineering resin 1. The ring chain belt group 3 is placed in the crystallization tank 2 in advance, and the liquid engineering resin 1 is poured and cooled after the closed baffle 5 is fixed. After the engineering resin 1 is cooled and solidified, it will form a whole with the ring chain belt group 3. At this time, after the closed baffle 5 is loosened, the traction wire rope 4 is activated, and the wire rope 4 will pass through the crushing component 6 and the transition roller in turn, and at the same time drive the ring chain belt group 3 to move. When the ring chain belt group 3 passes through the crushing component 6, the engineering resin 1 will be crushed by the action of the crushing tip 61. The crushed engineering resin 1 will fall into the pre-prepared conveying equipment or collection box due to the loss of the restraining force of the ring chain belt group 3.

[0039] The crystallization tank body can adopt a conventional structure, with only the baffle at one end being changed into a movable closed baffle 5. The closed baffle 5 is integrated with the circular chain belt group 3. When the closed baffle 5 is fixed, it is a part of the crystallization tank body. When it is loosened, it will be integrated with the circular chain belt group 3 to pull the solidified engineering resin 1.

[0040] Ring chain belt set 3 by Figure 2 As shown, it is composed of a plurality of circular chain links woven into a mesh, and the mesh of the horizontal and vertical circular chain links can be adjusted in size according to needs to ensure the size of the broken pieces.

[0041] Crushing component 6 consists of Figure 3 As shown, the roller body 62, the crushing tip 61 and the support bearing 63 are composed. The size of the crushed blocks can be adjusted by adjusting the crushing gap 64. The roller body 62 rotates passively. When the crushing tip 61 contacts the engineering resin 1, it provides a downward force to it, and then the roller body 62 rotates. The crushing pressure is applied to the engineering resin 1 by the crushing tip 61 to realize the crushing operation.

[0042] Depend on Figure 1 As shown, the circular chain belt group 3 introduces the circular chain belt into the crushing assembly 6 for crushing processing through the traction of the wire rope 4. The wire rope 4 is the power source. While the drum body 62 passively rotates, the crushing tip 61 will penetrate into the engineering resin 1 to form crushed particles.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pre-buried resin molding and crushing integrated device, characterized in that: It includes a crystallization tank body with an open end, a circular chain belt group and a crushing component; The crystallization tank body is at a preset position, the open end of the crystallization tank body is the crystallization tank opening end, the crystallization tank opening end is detachably connected to the closed baffle, and the closed baffle and the crystallization tank body together form a crystallization tank for cooling the product; At least one end of the circular chain belt assembly is connected to the closed baffle, and the rest of the circular chain belt assembly is placed in the crystallization tank, so that the circular chain belt assembly can be placed inside the cooling product; The closed baffle can be displaced away from the crystallization tank body through the driving assembly; The crushing assembly comprises crushing tips, which are arranged on both sides of the path where the closed baffle plate is displaced to form a crushing gap, and the crushing tips can generate an intersection with the cooling product.

2. The pre-buried resin molding and crushing integrated device according to claim 1, characterized in that: The circular link chain group comprises a transverse circular link chain and a longitudinal circular link chain. The transverse circular link chain and the longitudinal circular link chain are cross-arranged and arranged in a grid shape in the crystallization tank.

3. The pre-buried resin molding and crushing integrated device according to claim 1, characterized in that: The driving assembly includes a steel wire rope, a winding power roller and a motor. One end of the steel wire rope is connected to the closed baffle, and the other end passes through the crushing gap and is connected to the winding power roller. The motor provides rotational power for the winding power roller.

4. The embedded resin molding and crushing integrated device according to claim 3, characterized in that: The crushing assembly also includes two roller bodies, which are supported by support bearings at positions adjacent to the crystallization tank body. Crushing tips are circumferentially arranged on each roller body, and a crushing gap is formed between the two roller bodies.

5. The embedded resin molding and crushing integrated device according to claim 4, characterized in that: A transition roller is arranged obliquely below the crystallization tank body, and the steel wire rope is connected to the winding power roller after passing through the outer wall of a drum body and the transition roller.

6. The pre-buried resin molding and crushing integrated device according to claim 1, characterized in that: A collecting box or a conveying assembly is arranged below the crushing gap.

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